TA BULLETIN_20150303

Page 1

31stststst Var.

99.12% 85.03% -14.08% -15.5%

Y-DayToday

Plan Act Var.

OVER ALL STATUS

31stststst Var.

100.0% 100.0% 0.0% 0.0%

Plan Act Var.

* PRE TA

-15.1%-13.5%99.5% 86.0%* TA

CRITICAL SYSTEM

TODAY'S WEATHER

Humidity-Day Max

Humidity-Night Min

Day Max.Temp.

Night Min.Temp.

Wind -Day

Wind -Night

SAFETY STATISTICS SAFETY SUMMARY

MAJOR JOBS TA RIR: Hrs since last Recordable: Total Hrs

ISBL Total Incidents Reported :

CGC OVERHAUL Total Near Miss Reported:

DRYER 301 A/B VIOLATION STATISTICS

QUENCH TOWER

EXCH E-805

OSBL

TK-1244

RTRP

SYSTEM READINESS

ISBL

OSBL

CRITICAL SYSTEM VARIANCE

ISBL

CGC

DRYERS

QUENCH TOWER

OSBLCOOLING WATER

STEAM SYSTEM

NEWLY ADDED AWR JOBS

PLANT

ISBL

OSBL

DISCIPLINE PROGRESSMECHANICAL

INSTRUMENT

ELECTRICAL

PROJECT

IWR STATUS

UNIT

ACHEVIMENTSCONCERNS

DESCON PROGRESS

520 313 204 3

71 55

13

Comp.

12

-0.2%

13

10 9

-14.81%

-10.20%

-18.23%

OPEN

-14.22%

-0.98%

331

PLAN

357

RECD

THERE IS ALWAYS TIME

TO DO IT RIGHT

1

43

DESCON

INECO

TOTAL 483

26

126

% ACT

81

COMP

402

-12.44%

49

15

Jobs

28

15

PLAN ACT VAR

100.0% 99.8%

Readiness In prog.

1.3% -94.8%96.1%

10

PlanUnit Total

-20.53%

-2.46%

-4.62%

23

14

ACT VAR

Km/Hr

Km/Hr

13

Act

13

31

76

26

58

17

%

%OCOC

CGC

-18.6%

-15.6%

98.9% 73.5%

100.0% 92.9% -7.1%

99.3% 80.7%

100.0% 84.4%

-25.4%

Tuesday, March 03, 2015

41

0

HK, Others

84.4% 23.3%

41 38

UNSAFE

CONDITION

-15.1%

2 10

SAFETY AWARENESS

SAVE LIVES

0.14

VIOLATIONS

Last 24 hrs

96696

PTW

0

28

0

LIFTTINGPPE

0

0 3

COOLING WATER -2.46%-14.81%

0

11

SCAFFOLDI

NGLT&T

Total to Date

ISBL98.22%99.42%

UNSAFE

ACT

-61.02% -55.5%

-13.5%

0

DRYERS -10.20% QUENCH TOWER -20.53% STEAM SYSTEM -4.62%

99.5% 86.0%

* POST TA

1108560

0

29

* TA

0

UNIT PROGRESS

% VAR -13.12% -16.90%

OSBL

86.30% 81.32%

Total

% PLAN

MAJOR CONTRACTOR

Comp In-Prog Not.Started

NEVER LET A JOB CONTINUE

WHEN YOU OBSERVE AN

UNSAFE CONDITION

RLOC

DESCON

TRAGS

INECO

ELIOTT

ABBORYX

SIEMENS

� E-807 channel head gasket replacement

� OSBL 1 Systems yet to be handed over.

� Quench tower - distributor installation 6/70 section.

� De-blinding

� Thermal Oxidizer refractory repairs completion.

� Good progress Quench tower bottom cleaning

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

OSBL ISBL

98.22% 99.42%

81.32% 86.30%

% Plan % Act

100%

99.9%

99.3%

98.1%

100%

100%

93.4%

88.7%

84.4%

80.4%

94.4%

99.8%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

CAPE EAST

CONTRACT

DESCON

INECO

ORYX

TRAGS

% Act % Plan

STEAM SYSTEM0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

31

-Ja

n

1-F

eb

2-F

eb

3-F

eb

4-F

eb

5-F

eb

6-F

eb

7-F

eb

8-F

eb

9-F

eb

10

-Fe

b

11

-Fe

b

12

-Fe

b

13

-Fe

b

14

-Fe

b

15

-Fe

b

16

-Fe

b

17

-Fe

b

18

-Fe

b

19

-Fe

b

20

-Fe

b

21

-Fe

b

22

-Fe

b

23

-Fe

b

24

-Fe

b

25

-Fe

b

26

-Fe

b

27

-Fe

b

28

-Fe

b

1-M

ar

2-M

ar

3-M

ar

4-M

ar

5-M

ar

6-M

ar

7-M

ar

8-M

ar

9-M

ar

10

-Ma

r

%Plan % Actual

INCIDENT

----------------NIL------------------

NEARMISS

----------------NIL------------------

SAFETY TOOL BOX

� Certified crane, crane operator and rigging staff. Always use

certified and inspected rigging equipment (slings, belt shackle

etc.)

� Never lift the load beyond Safe Working Load. Always lift the

load as per crane load chart.

� Proper communication (Verbal, visual, radio)

0%

20%

40%

60%

80%

100%

1-F

eb

3-F

eb

5-F

eb

7-F

eb

9-F

eb

11

-Fe

b

13

-Fe

b

15

-Fe

b

17

-Fe

b

19

-Fe

b

21

-Fe

b

23

-Fe

b

25

-Fe

b

27

-Fe

b

1-M

ar

3-M

ar

%Plan %Actual

CGC SYSTEM STATUS

HP BARREL END COVER FIXING QUENCH TOWER

Page 2

PROGRESS SUMMARYEQUIPMENT STATUS

ISBL

C3/C4

CAUSTIC TOWER

CGC

DE-ETHANISER

DE-METHANISER / HYDROGEN

DRYERS

ETHYLENE PRODUCT

ETHYLENE REFRIGERATION

FURNACE

PROPANE REFRIGERATION

PYGAS

QUENCH TOWER

VHP

OSBL

ACID STORAGE (DEFER TO 2019)

C9+ STORAGE

CAUSTIC STORAGE (DEFER TO 2019)

COOLING WATER/SEA WATER

DMDS

ETHANE STORAGE CHEM CLEAN

ETHYLENE STORAGE CUI

INSTRUMENT AIR CUI+INSP

SPENT CAUSTIC OXIDATION CV CALIBRATION

STEAM/ CONDENSATE CV OVL

THERMAL OXIDIZER ELECTRICAL

WASTE WATER INSPECTION

OVERALL INSPN+TSA

AWR INSTRUMENT

FOCUS AREA INSULATION

FOCUS AREA INVESTIGATION

LDAR

MEDIA RPL

PIPING CW

PIPING MECH

PRJCT

PRJCT CPX

PRV

REFRACTORY

ROTATING EQUIPMENT

TWR-30-0069 LP STEAM MODIFICATIONS

TWR-31-0206 C2 SPHERE TIE INS

TWR-32-0213 E705 TIE INS

TWR-32-0196 F202 AND F204 TIE INS

TWR-31-0149-RTRP

TWR-32-0152-MP STEAM

TWR-32-0089-CGC SILENCER

TWR-32-0157-PHA MODIFICATIONS

TWR-32-0200-DEMETHANIZER IMPROV

TWR-32-0174-DEETHANIZER REBOILER

TWR-32-0187-C2 SPLITTER TIE INS

TWR-31-0189-TK-1244 MODIFICATION

Var

Today

Var

Y-day

-12.98%

96.62% -3.38% -3.38%

JOB TYPE % PLAN

58 41 13 10

99.50%

99.87%

100.00%

-7.80% -9.27%

-13.67%90.44%

% ACT

100.00%

1

52 0

3

0

23

99.73% 36

3

80.79%

89.20%

92.7%

01

Plan Actl. Plan Actl. Plan

100.0%

42

23

88.9% 100.0%

100

Plan

1 1

1

1 10

60.0%

11

11

80.0%

11

11

10

6

4

76.4%

7

7

5

5

5

82.9%

7

7

7

5

2

78.0%

98.2%

100.0%

100.0%

98.5%

1 11

Actl. Plan Actl.

-86.68%

-25.19%

RC2-31-075-95-TK-1148

RC2-31-080-95-TK-341

RC2-31-020-95-D-1221

RC2-31-024-95-D-1223

RC2-31-025-95-D-1227

RC2-31-080-95-D-1290

7

Actl.

11.6%

SUMP TANK TOWER

74.7%

9

99.8%

99.4%

INSTALLED / BOXED UP

DE BLINDED / HAND OVER

17

17

16

7

45

45

1

1

1

EXCHANGER

-12.07%

-28.31%

-12.20%

-25.43%

-19.83%79.9% -19.52%

85.7%

-21.53%

87.7%

-12.84%

-12.27%

-29.26%

99.17%

-22.36%

-15.17%

100.0%

TWR MAJOR JOBS % PLAN

99.8%

-22.72%

-30.10%

Var.Today% ACT

-9.14%

-14.03%

90.9%

82.2%

-16.25%

-15.28%

0.00%

-11.78%

-18.69%

99.02%

82.53%

-11.40%

100.00% 0.00%

-15.76%

-0.98%

-13.36%86.14%

92.07%

16

2

1

10

160

1

1

1

100.00%

0

1

1

32

47.61% -52.39%

1

8

-7.73%

88.60%

82.50%

-6.55%

-17.04%

100.00%

-17.07%

-66.27%

100.00% -4.43%

33.73%

100.00%

94.34%

160

1 -0.98%

-17.39%

-5.72%

99.60%

-70.54%

-52.39%

128 -9.56%

99.12%

99.85%

78.84%

81.32%

99.69%

99.37%

99.33%

98.22%

99.87%

81.31%

75.92%

85.83%

77.97%

89.81%

81.76%

85.03%

96.67%

64

100.00%

160

10

728

35.52%

97.71% 1

99.86%

99.02%

99.36%

99.97%

16

32

95.22%

53

100.00%

70.17%

100.00% 74.88%

99.03%

80.37%

2

84.27%

86.30%

99.73%

89.62%

100.00%

88.06%

86.17%

21

12

53

35

2 0

87

35

130

468

21

100.00%

98.80%

8

131

99.42%

SYSTEM % PLAN

98.70%

99.82% 8

78 76

23

31

15

3

36 21

9

6

% ACTTOTAL

JOBS

303

23

31

NOT

STARTED

465

83.99%

20

22

22

6

0

2

0

1

0

0

3

0

0

14

7

73

0

0 0

260

31

0

13.38%

99.91%

185

20

16

255

12

32

24

00

7

2

0

97.23%

00 0

13

2

47

2

0

11

16

11

6

1

12

0

2

0 0

89.30%

159

PLANNED

COMP.

ACTUAL

COMP.

IN-PROG.

JOBS

12

4

21

3

1

2

3

2

0

31

15 8

42 2

0

9

2

Ready for

De-Blind

De-

Blinded

79

3

22

23

23100.00%

18.70%

-27.18%

Var. Y-Day

-26.45%

0

0

1 0

0

0

1

-26.57%

-16.42%

-24.86%

-26.34%72.68%

-11.75%

73.70%

92.89%

77.64%

84.00%

99.44%

81.76% 15.95%

-11.75%

-7.48%

-0.29%

99.8%

100.0%

-7.70%

97.71%

-22.16%

4 15 3

TOTAL EQUIPMENTS 42 13 6 4 15 3

-34.52%69.7%

-0.23%

-86.18%

OPENED / REMOVED 42 13 6 4 15 3

92.3%

75.3%98.0%

99.6%

96.2%

LT&T / BLINDED 42 13 6

MAINT. / INSPECTED 42 13 6 4 14 3

INSTALLED / BOXED UP 39 12 5 3 10 2

DE BLINDED / HAND OVER 20 4 2 3 7 1

PROGRESS 89 % 85 % 84 % 90 % 82 % 80 %

PLANT ISBL OSBL

EQUIPMENT TYPE EXCHANGER DRUM TOWER / FILTER EXCHANGER DRUM / TANK TOWER / FILTER

RC2-32-310-41-E-301 RC2-31-071-41-E-1101 RC2-32-210-95-D-221 RC2-32-220-95-T-202 RC2-31-022-95-S-1228 RC2-31-022-95-TK-1263 RC2-31-022-35-F-1202

RC2-32-310-41-E-302 RC2-32-151-41-E-201 RC2-32-220-95-D-224 RC2-32-330-95-T-301 RC2-31-020-41-E-1205 RC2-31-022-95-TK-1264 RC2-32-151-35-F-225

RC2-32-310-41-E-303 RC2-32-620-41-E-607 RC2-32-310-95-D-321 RC2-32-210-95-T-201 RC2-31-020-41-E-1211 RC2-31-060-95-TK-1212 RC2-31-050-36-C-1224

RC2-32-310-41-E-304 RC2-32-710-41-E-701 RC2-32-310-95-D-322 RC2-32-510-95-T-501 RC2-31-024-41-E-1201 RC2-31-060-95-TK-1213

RC2-32-310-41-E-305 RC2-32-710-41-E-703 RC2-32-310-95-D-323 RC2-32-520-95-T-502 RC2-31-060-95-TK-1244

RC2-32-310-41-E-306 RC2-32-710-41-E-704A RC2-32-310-95-D-324 RC2-32-610-95-T-601 RC2-31-071-95-TK-1140

RC2-32-310-41-E-310 RC2-32-710-41-E-704B RC2-32-310-95-D-325

RC2-32-310-41-E-316 RC2-32-710-41-E-706 RC2-32-310-95-D-326

RC2-31-074-95-TK-1152

RC2-31-075-95-TK-1144

RC2-32-320-41-E-307 RC2-32-710-41-E-707A RC2-32-310-95-D-327 RC2-31-075-95-TK-1147

RC2-32-320-41-E-308 RC2-32-710-41-E-707B RC2-32-330-95-D-330

RC2-32-420-41-E-401 RC2-32-710-41-E-708 RC2-32-330-95-D-331

RC2-32-510-41-E-502 RC2-32-710-41-E-709 RC2-32-510-95-D-521

RC2-32-510-41-E-504 RC2-32-710-41-E-711 RC2-32-520-25-D-501

RC2-32-510-41-E-505 RC2-32-810-41-E-801A

RC2-32-520-41-E-508A RC2-32-810-41-E-801B

17

RC2-32-520-41-E-508B RC2-32-810-41-E-802 LEGEND

RC2-32-520-41-E-509 RC2-32-810-41-E-807

RC2-32-610-41-E-601 RC2-32-820-41-E-804

RC2-32-610-41-E-603A RC2-32-820-41-E-805

TOTAL

DRUM

RC2-32-820-41-E-812B

RC2-32-610-41-E-603B RC2-32-820-41-E-806

RC2-32-820-41-E-812A

PROGRESS 100.0% 87.1%

17 45

LT&T / BLINDED 17 17 45 45

45

45

45

OPENED / REMOVED

MAINT. / INSPECTED

17

17

17 45

98.55%

95.57%

78.59%

99.01%

100.00%

99.54%

100.00%

100.00%

100.00% 88.25%

1

106

1

7

1

5

7

52

1

3

5

218

2

ISBL� Quench Tower jobs and outlet line cleaning and re-installation.

� Steam system de-blinding.

� De-Methaniser PSSR

� E-807 Gasket installation.

� CGC Jobs.

� Dry out piping preparation.

� De-blinding.

� Exchangers air blowing and dry out

OSBL� Seawater line curing, de-blinding

� Steam system, de-blinding, pre-startup check list walk down.

� Mycelex system in operation to reduce storm water pond level.

� TK-341 Scox Tank inspection completion, box-up.

� Ethane sphere tie-in jobs completion, EIV/CV reinstatement, sphere dry out system, de-blinding.

� TK-1144, C9+ tank cleaning, mixer dismantling for refurbishment.

� TK-1152 preparation for entry inspection and secondary seal removal.

� Thermal Oxidizer refractory box-up, de-blinding.

� Flotation tank TK-1249 repair. Flocculation new tank TK-1248 installation.

� Ethylene pipeline, jobs in-progress

� De-blinding Acid storage, Sea water system.

� Cooling water line - water filling

100%

100%

100%

95.9%

100%

100%

97.5%

100%

99.5%

100%

99.0%

100%

98.4%

95.9%

86.9%

90.5%

26.7%

93.7%

93.9%

70.9%

79.0%

98.4%

87.3%

88.3%

72.8%

61.6%

44.9%

93.4%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

CONTROL VALVE

DRUM

ELECT HEATER

ELECTRICAL

EXCHANGER

FILTER

INSTRUMENT

MOV

PIPING

PRV

ROT EQP

SUMP

TANK

TOWER

% ACT % PLAN