T24 2.4 GHz Telemetry Advanced Intelligent Instrumentation
T24 2.4 GHz TelemetryAdvanced Intelligent Instrumentation
T24-Training Sections
Chapter 1 : Why go Wireless?
Chapter 2: Mantracourt RAD24 Modules & System Architecture
Chapter 3 : Modular Design & System Examples
Chapter 4 : T24-Software
Chapter 5 : T24-Base Stations
Chapter 6 : T24-Acquisition Modules
Chapter 7 : T24-Handhelds
Chapter 8 : T24-Output Modules
Chapter 9 : Advanced System Architecture Considerations
Wireless ConsiderationsChapter 1
Why Go Wireless ?
•Wireless Units are easily re-usable i.e. temporary installation
•No long and costly wiring lay outs
•Non contacting for precision or rotating measurements i.e. temp, pressure, RPM, torque
•Wireless link can cost less than buying and installing a cable
•Easy to Seal
•Eliminates Failure due to Cable damage
•Long Battery Life
•Radio communication is highly regulated
•New and maybe unfamiliar aspects of RF such as antenna positioning and RF interference sources
•Planning, buying and testing a wireless link may cost more initially
•Access is usually still required for changing or recharging of batteries
PROsCONs
T24 - Wireless Considerations
• Range How far must data travel ? Nominal range “open field range” ACTUAL range depends on environment
• Data What type of data and how fast ?
• RF Interference 2.4 GHz is a busy part of the RF
spectrum Radio Signals can be intercepted &
Jammed Installations in proximity must be
co-ordinated
Mantracourt RAD24 ModuleChapter 2
The New 2.4GHz Radio Module
• Radio Modules have a unique 6 digit HEX ID • Proprietary Protocol avoids Interference• Complies with IEEE 802.15.4• Worldwide licence exempt 2.4 GHz radio• FCC & ETSI Approved
RAD24i Integral Antenna
RAD24e External Antenna
27 mm
16 mm
The New 2.4GHz Radio Module
Overview
• Supply Voltage 2.1 – 3.6V
• Low Current Consumption• Running < 33mA• Sleep < 2μA
• Range 120m Line of Sight
• Extendable range through use of external Antenna• Ant A Cross Polarising• Ant B Linear Polarising• Ant C Angled Whip Antenna• Max. Achieved Range 300m
• Extendable range through use of repeaters (future development)
The T24 Product Range
Handhelds• T24-HS – Handheld 1 Input• T24-HA – Handheld 12 Inputs• T24-HR – Unlimited Inputs
Acquisition Modules• T24-SA – Strain Acquisition• T24-VA – Voltage Acquisition• T24-IA – Current Acquisition • T24-SAf – High Freq. Strain Acquisition
Output Modules• T24-SO – Serial Output• T24-PR1 – Printer• T24-AO – Analogue Output
Base Stations• T24-BSu – USB Base Station• T24-BSi – Industrial Base Station
Data Providers Data Consumers
System Architecture
• Data is not requested but provided by Acquisition Modules• Acquisition Modules Sleep & Wake to preserve battery life• Sleep and Wake functions controlled by Data Consumers e.g. base station or
handheld • Sleeping Modules intermittently check to wake (default 5 sec)• Data Consumers Wake Modules by responding to Wake Check Transmissions
(default 12 sec)
Sleep Sleep
5s 5s
Wake
Stan
dby
Sleep
Data Provider
Wake Check
Command
333ms
Stan
dby
333ms
Stan
dby
333ms
Stan
dby
333ms
Sleep
5s
Waitingto Wake
Transmission Types
Keep Awake
System Architecture
• Multiple Devices Occupy the same RF Channel• Data is Identified by the RAD24 appending a Data Tag• Number of Devices on a Channel depends on Transmission Rates
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7
Number of Modules on Channel
Rec
ord
ed F
req
uen
cy o
f R
ead
ing
s at
Bas
e S
tati
on
(H
z)
100Hz
50Hz
40Hz
Modular Design & System Examples
Chapter 3
Modular design focused on your application
The T24 range has been designed so that one acquisition module can provide data to
multiple output devices and accept data from multiple acquisition modules.
Acquisition Module
Displays
Rugged Handhelds
Analogue Outputs
Serial Outputs
Printer Module
PC Interfaces
Simple links for simple solutions
Acquiring inputs from multiple or single sources to static and portable displays allows operators
to monitor their sensor data in real time.
Acquisition Modules
Display Module
T24-HSHandheld
Display and log your data in the field
Acquiring data from multiple inputs can simply be displayed or logged to any RS232 display or data
logger. Alternatively a single acquisition module output can be represented as an Analogue output.
Acquisition Modules
Serial Display
Data Logger
T24-SOSerial Output
Module
Seria
l Link
Serial Link
Analogue Output
Data LoggerT24-AO1Analogue Output
Module
On-site computer? On-site logging and monitoring
On-site PC terminals are commonly available and can easily be used to gather and log data from
multiple acquisition modules on-site. Coupled with custom software for your application, graphical
representations can be created for your sensor data.
Acquisition Modules
T24-BSu or T24-BSiTelemetry Base
Stations
Acquisition to desktop from anywhere in the world
Time stamped on reception all data collected is forwarded to your desktop via email or direct to your
company server, as well as providing instant SMS alerts to your mobile phone triggered by user defined
sensor inputs.
T24-SO & GPRS 1Serial Output
Module & GPRS Router
Acquisition Modules
T24-Software
Chapter 4
Base Stations & T24-Toolkit Software
• T24-BSu • USB base Station • Small Size • Powered from USB bus
• T24-TK• T24-ToolKit• Simple Software with connectivity to entire range
• T24-BSi • Industrial Base Station• Interfaces : USB, RS232, RS485 up to 460800 baud• External Supply 9 – 36 V (not under USB)
T24 - ToolKit Software
• Simple Setup.exe to Install T24-TK provided on CD• On Start up Select interface• Select “Home” Tab
• Successful Configuration
Navigate the Toolkit by clicking on Tabs
T24 - ToolKit RF Tools
Spectrum Analyser Data Provider Monitor
1. Start / Stop Logging : Log all available data providers to *.csv
2. Clear List : Clears all Data in List
12
T24 - ToolKit software
• Successful Pair Function Shows Information Screen Navigate the Toolkit by clicking on Tabs
• Pair Function • Click Pair • Hard Power Cycle any Device
T24 – Toolkit Common Pages
1. Save : This function will save all configuration data, including calibration, to a *.tcf File
2. Restore : This function allows the configuration from a *.tcf File to be reloaded into an acquisition Module
1
Save & Restore
2
T24 – Toolkit Common Pages
1. Channel (1-16) : RF Channel Data is to be transmitted on
2. Encryption Key : 32 HEX Key, this is not enabled at present on Radios but will be once system release has stabilised
3. Secure due to Proprietary Transmission Protocol
1
Channel & Encryption
2
T24 Base StationsChapter 5
Base Stations
• T24-BSu • USB base Station • Small Size • Powered from USB bus
• T24-BSi • Industrial Base Station• Interfaces : USB, RS232, RS485 up to 460800 baud• External Supply 9 – 36 V (not under USB)
• Connect to your Base station by SHIFT + Pair
Base Stations
1
1. Apply System Name (Optional)
2. Waker Duration : Period waking will be attempted for.
2
T24 Acquisition Modules
Chapter 6
Acquisition Modules up to 200Hz
• T24-SA 5V DC Excitation Voltage Calibrated to 2.5 mV/V Strain Gauge Drive Capability 85 to 5000 Ohms Noise Free Resolution
Sample time < 10 ms 1:50,0001Kg : 50 Ton Load Cell
Sample time < 1,000 ms 1:250,00020g : 50 Ton Load Cell• T24-VA
0 – 10 V input Noise Free Resolution
Sample time < 10 ms 1:7,000Sample time < 1,000 ms 1:11,000
• T24-IA 0 – 20 mA input Calibrated 4 - 20mA Noise Free Resolution
Sample time < 10 ms 1:5,000Sample time < 1,000 ms 1:10,000
Acquisition Modules 2 KHz
• T24-SAf 5V DC Excitation Voltage Calibrated to 2.5 mV/V Strain Gauge Drive Capability 85 to 5000 Ohms Noise Free Resolution
Sample time < 10 ms 1:50,000Sample time < 1,000 ms 1:250,000
Points to Note
• Logging only Available in paired configuration with toolkit• Concatenated Binary Data Provider makes integration only possible
with Base Station
• T24-VAf 0 – 10 V input
• T24-IAf 0 – 20 mA input Calibrated 4 - 20mA
Enclosures & Powering Modules• T24-ACM
Houses any Acquisition Module IP65 rated case Option of Field terminals for Power and Sensor Connection Battery Pack Extended Range ANTA standard, ANTB Further
• T24-BC1 Li-ion Battery Charger Integrated Voltage Regulator +5V Charge supply 2 Charge Currents : 133mA & 466mA
• T24-ACM(i) Miniature sealed enclosure for any Acquisition module Battery powered (2 x AA Alkaline batteries) Easy connectivity with screw terminals for connection to a variety of sensors Internal antenna provides up to 200m (650 ft) range Water-proofed to IP65 NEMA4 enclosure
Configuring Acquisition Modules
1. Apply System Name (Optional)
1
Information Settings
Calibrating Acquisition Modules
1. Select the number of Calibration points you wish to take you calibration over.
2. Enter the value of each calibration point. i.e. 0Kg, 50Kg, 120Kg, 220Kg, etc...
3. As you apply each weight click the acquire button next to the value to set the calibration point.
1
2 3
Calibration
Configuring Acquisition Modules
1. Transmit Interval : Time between transmission. Default –333mS resulting in a 3Hz Sample
2. Sample Time : Time sample it taken for from connected sensor. Default – 5ms
3. Low Power Mode : Manages if the modules stands by between transmissions; below 40ms Low power mode ineffective
4. Battery Life Guide : Enter the details of the battery connected and sensor details plus predicted usage per 24 hours and the guide will give you the noise free resolution and predicted battery life for the acquisition module.
1
Data Rate
2
3
4
Configuring Acquisition Modules
LQI & Battery
ADVANCED VIEW
This page displays Battery Voltage & Link Quality Indicator (LQI) at the Base Station (Local) and Acquisition Module (Remote). The LQI is calculated from the Relative Signal Strength Indicator (RSSI) & Correlation Value (CV) which can be viewed under the advance view.
1
1. Low Battery Level : When the Battery goes below this voltage the SA will transmit Low battery warning to Data consumers
Configuring Acquisition Modules
Advance Settings
1. Sleep Delay : Time lapse that module will sleep after last “Keep Awake” message. Handheld send Keep Awake messages every 5 sec; therefore it is wise to set this to 30 seconds so if Handheld moves out of range the Acquisition Modules Sleeps. Default - (0) no sleep delay
2. Data Tag : This is the tag attached to any data provided by the Acquisition Module. Default - last 4 HEX digits of Radio ID.
1
2
Configuring Fast Acquisition Modules
1. Apply System Name (Optional) 1
Information Settings
Configuring Fast Acquisition Modules
1
Battery Life LQI & Battery
Configuring Fast Acquisition Modules
1. System Zero Value
2. Zero Now
3. Current nV/V reading
1
Zero Settings
2
3
Data Provider Monitor
Configuring Fast Acquisition Modules
1. Pause / Continue Chart
2. Start / Stop Logging to *.csv File
1 2
Advance Settings 1. Sleep Delay : Time lapse that
module will sleep after last “Keep Awake” message. Handheld send Keep Awake messages every 5 sec; therefore it is wise to set this to 30 seconds so if Handheld moves out of range the Acquisition Modules Sleeps. Default - (0) no sleep delay
2. Data Tag : This is the tag attached to any data provided by the Acquisition Module. Default - last 4 HEX digits of Radio ID.
3. Add in Shunt for Calibration
1
2
3
Configuring Fast Acquisition Modules
T24 Handheld Modules
Chapter 7
Handhelds
• T24-HS Single Connection to Acquisition Module Tare Function Local and Remote Low Battery Indicator Signal Low indicator Battery Life 40 Hours Continuous Use
• T24-HA Connection to up to 12 Acquisition Modules 2 Models Result : Sums values from all Acquisition Modules Item : Allows users to scroll through all Acquisition Modules
Same Functionality & Indicators as T24-HS
• T24-HR Roaming connections to unlimited numbers of Acquisition Auto ‘power on’ of remote acquisition modules Displays ID of 'live' sensor
T24-HS
1. Apply Component Name (Optional) 1
Information Settings
T24-HS
1. Format & Resolution : Enter the format you wish the display to show
2. Leading Zero Suppression : Remove proceeding zero’s from display
3. Overload Limit : Value at which display shows
1
Display Format
2
3 000.01650.0165
No
Yes
OVERLOAD
T24-HS
1. Power On Auto Zero : Limit above which initial value is not tared away
2. Zero Indication Band : Value below which zero should be displayed.
1
Zero Settings
2
T24-HS
1. Waker Duration : Period waking will be attempted for
2. Do Sleep Wake : Should Handheld wake and sleep Acquisition Module
3. Auto Off Delay : no button press shutdown
4. Keep Awake Interval : Time between Keep Awake Packets
5. Pair Duration : Maximum Pairing Time
1
Advance Settings
2
3
4
5
T24-HA
1. Apply Component Name (Optional) 1
Information Settings
T24-HA
1. Format & Resolution : Enter the format you wish the display to show
2. Leading Zero Suppression : Remove proceeding zero’s from display
3. Overload Limit : Value at which display shows
4. Motion Band : +/- Value Data must stay with in to be considered stable
5. Motion Time : Time that the Data must stay with in motion band to be considered stable.
1
Display Format
2
3
000.01650.0165
No
Yes
4
5
OVERLOAD
T24-HA1. Power On Auto Zero : Limit
above which initial value is not tared away
2. Zero Indication Band : Value below which zero should be displayed.
3. Allow System Zero : Length of time the Tare button should be pushed for to perform system zero
4. External System Zero : Acquisition Module value subtracted from Result
1
Zero Settings
2
3
ADVANCED VIEW
4
T24-HA
1. Operational Mode :• Result • Item
2. F1 Data Tag : Data Tag attached to Data provider produced when F1 Pushed.
3. Allow Next Key : In Result mode pushing and holding next key for this period will cause individual values to be displayed.
4. F1 Data : Specifies whether data provided on F1 key press :
• As Displayed• Always Gross
1
Mode & Comms
2
3
4
T24-HA
Mode & Comms
Adding Acquisition Modules• Manual : Enter Data Tag and ID
• Pairing : Click and Power cycle the Acquisition Module
T24-HA
1. Waker Duration : Period waking will be attempted for.
2. Do Sleep Wake : Should Handheld wake and sleep Acquisition Module
3. Auto Off Delay : no button press shutdown
4. Keep Awake Interval : Time between Keep Awake Packets
5. Pair Duration : Maximum Pairing Time
6. Item Duration : How long Item values are displayed for in Result Mode
7. Message Duration : How long Item Message will be shown for
1
Advance Settings
2
3
4
5
6
7
T24 Output Modules
Chapter 8
Output Modules
• T24-PR1 56mm Carriage Thermal Printer 9 – 36V Power Supply Connected to up to 8 Acquisition Modules Print Triggered via Data Provider Print Log Numbering
• T24-SO User formatted ASCII string output over RS232 / RS485 9 – 36V Power Supply Connects to up to 8 Acquisition Modules Provides Sum Function of Acquisition Modules Switch input Data output Triggered via Data Provider Log Numbering
• T24-AO1 & AO1(i) Desktop and Bulkhead Analogue Output Devices Configurable analog outputs of 0-10V 4-20mA, 0-20mA, ±10V, ±5V
T24-SO
1. Apply Component Name (Optional) 1
Information Settings
T24-SO
1. Switch input Mode: Trigger Output or Switch between Gross & Net
2. Output Trigger Data Tag : On reception Data Provider with this Tag output is triggered
3. Data Tag : of Acquisition Module inputs
4. Timeout : Time after which data error has occurred
5. Format : of Data from Data provider
6. Sum Format : This is the format of the Sum, in a system with no direct data acquisition modules this sets the output format
1
Input Settings
2
3 4
6
5
T24-SO
1. Print Options • Duplicate Output• Min Interval between
Outputs
2. Text Options• Text to replace <GN>
token Gross and Net Mode
3. Print On Error : If Any Acquisition Module Fails should output occur
4. Log Options• Initial Log Value & Scope
of Log Number• Non Volatile Log Number
5. Line Delay and Character
6. Do Output : Triggers an Output
1
Output Settings
2
3
4
6
5
T24-SO
1. Output Scaling • Low input and High input read
out specifications
2. Output Design • Format the ASCII string output
Output Settings
1Outp
ut Sca
ling Output Design
2 Available Variables to add to output String
Description of Variables
T24-SO
1. Perform System Zero i.e. Tare
2. Remove System Zero
3. External System Zero : Acquisition Module value subtracted from Result
1
Zero Settings
2
3ADVANCED VIEW
T24-PR1
1. Apply Component Name (Optional)
1
Information Settings
T24-PR1
1. Output Trigger Data Tag : On reception Data Provider with this Tag output is triggered
2. Data Tag : of Acquisition Module inputs
3. Timeout : Time after which data error has occurred
4. Format : of Data from Data provider
5. Sum Format : This is the format of the Sum, in a system with no direct data acquisition modules this sets the output format
Input Settings
1
2 3
5
4
T24-PR1
1. Print Options • Duplicate Prints• Min Interval between
Prints
2. Text Options• Text to replace <GN>
token Gross and Net Mode
3. Print On Error : If Any Acquisition Module Fails should print occur
4. Log Options• Initial Log Value & Scope
of Log Number• Non Volatile Log Number
5. Do Output : Triggers a Print
1
Output Settings
2
3
4
5
T24-PR1
1. Output Scaling • Low input and High input read
out specifications
2. Output Design • Format the Print out
Output Settings
1Outp
ut Sca
ling Output Design
2 Available Variables and formatting to add to output String
Description of Variables
T24-PR1
1. Perform System Zero i.e. Tare
2. Remove System Zero
3. External System Zero : Acquisition Module value subtracted from Result
1
Zero Settings
2
3ADVANCED VIEW
Advanced System ArchitectureChapter 9
System Architecture
• Data is not requested but provided by Acquisition Modules• Acquisition Modules Standby during operation under 25Hz• Acquisition Modules Sleep & Wake to preserve battery life• Sleep and Wake functions controlled by Data Consumers e.g. base station or
handheld • Sleeping Modules intermittently check to wake (default 5 sec)• Data Consumers Wake Modules by responding to Wake Check Transmissions
(default 12 sec)
Sleep Sleep
5s 5s
Wake
Stan
dby
Sleep
Data Provider
Wake Check
Command
333ms
Stan
dby
333ms
Stan
dby
333ms
Stan
dby
333ms
Sleep
5s
Waitingto Wake
Transmission Types
Keep Awake
System Architecture
Sleep Sleep
5s 5s
Wake
Stan
dby
Sleep Data Provider
Wake Check
Command
333ms
Stan
dby
333ms
Stan
dby
333ms
Stan
dby
333ms
Sleep
5s
Waitingto Wake
Transmission Types
Keep Awake
Wake Check Int
5s 5s
Waker Duration
Tran
smis
sion
In
terv
al
Sleep
333ms 333ms 333ms 333ms 5s
Waitingto Wake
Keep Awake Int
Wake Check Int Tr
ansm
issi
on
Inte
rval
Tran
smis
sion
In
terv
al
Tran
smis
sion
In
terv
al
Wake Check Int
5s
System Architecture
Wake Check Int
10s 10s
Waker Duration Data Provider
Wake Check
Command
Transmission Types
Common Configuration Errors
Wake Check Int
• Wake Check Interval & Waker Duration Miss Match
8s
5s
Sleep Delay
8s
Keep Awake Int
• Sleep Delay Shorter than Keep Awake Interval
Wake Check Int
5s
Thank you for listening!
For more information about T24 please contact our Sales Team on (01395) 232020
www.mantracourt.co.uk