T A SAFECO BRAND - Precision Pipeline

Dry Gas FiltersCoalescent FiltersStrainersCustom Fabrication

TYPICAL APPLICATIONS

-Turbine Meter Installations

-Rotary Meter Installations

-“In-Plant” Filtration Systems

-City Gate Stations

-Regulator Stations

-Commercial Services 2” 180 PSI MAOP

CAST IRON NATURAL GAS FILTER

Available in Flanged or NPT

SAFECO BRANDGFC SERIES

ReliableLightweightEconomical

Green Country Filter Mfg.1415 S. 70th E. Ave.Tulsa, OK 74112

918-455-0100

www.GreenCountryFilter .com

2" 125# ANSI FLAT-FACEDDUCTILE CAST IRON NATURAL GAS FILTER

SAFECO BRANDGFC-FF

Inlet :Outlet :Drain :Vent :

High-side DP Tap :Low-side DP Tap :

2" 125# ANSI2" 125# ANSI1/2" F-NPT, w/ Plug1/4" F-NPT, w/ Plug1/4" F-NPT, w/ Plug1/4" F-NPT, w/ Plug

Pressure Class :Max Pressure :

Max Temperature :Corrosion Allowance :

CODE Stamped :

ASME / ANSI 125180 psig100 Degrees FNoneN / A

Hydrostatic Test :Pneumatic Test :

Radiography :

375 PSIG80 PSIGN / A

2 mils Oxidating Primer,Sand Blasting andOther Coatings Available

Closure Type :Davit Arm :

Closure Bolts :Closure Cap :Gasket Size :

Gasket Mat'l :Closure Hub :

Body :Bottom :

Inlet :Outlet :Drain :


Leg Supports :Skirt :

Base Plate :Net Weight :

BoltedNone, HandleGrade 8 Hex, Zinc PlatedA-536 Gr 65-45-12O-Ring, 357 BUNA A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12N / AN / AN / A43 lbs

SCHEDULE OF OPENINGS

DESIGN

TESTING

COATING

CONSTRUCTION MATERIALS

Number of Elements :

Inner Shield :Outer Shield :

End Caps :MIN Collapse :

Cellulose Part # :Retention :

Polyester Part # :Retention :

One

22 Ga. CS Perforated18 Ga. CS Perforated22 Ga CS EP25 PSID

020040080-10C10 Microns @ 99%

020040080-5P5 Microns @ 99%

FILTER ELEMENT

2

3

93

9

1/4" HIGH-SIDEDP TAP W/ PLUG

1/4" LOW-SIDEDP TAP W/ PLUG

1/2" DRAINW/ PLUG

1/4" VENTTAP W/ PLUG CL

EAR

AREA

REQU

IRED

13

4

6

11

FLOW

FLOW

FLOW

4

3

www.GreenCount r yF i l t e r.com

3

9

1/2" DRAINW/ PLUG

CLEA

R AR

EARE

QUIR

ED

13

6

4

934

858

FLOW

FLOW

FLOW


1/4" VENTTAP W/ PLUG

5


5 Micron

2" 180# MAOPFlat-Faced Flanged or Threaded

SAFECO Model: GFC

Temperature :Gas Specific Gravity :

Pore Size :Cartridge # :

60 Degrees F0.65 Micron020040080-5P

ESTIMATED GAS FLOW RATE (IN SCFH) THROUGH

REVISION : NOVEMBER 2011

6

Calculated from DP Tap to DP Tap

0.250.5

0.751

1.52345

1015202530405060708090

100120140160180

2512253325542574261526562734281028843230354238284095434548075228561759816325665069617543808485919069

355435833612364236993756386639744079456750095414579161456798739479448459894594059844

10669114331215012826

80148079814482738400864788889122

10215112011210812951137431520216533177651891720002210322201423857255662716828682

1142511517116991187912229125711290214447158411712418315194352149923382251252675328289297453113333738361563842240562

16289165461680017295177771824620431224042421725903274863040533067355323783540006420664402947714511335433857364

194701976920352209192147124042263632849630481323433577838911418104452247076495005180956145601696394167502

28782295843036534001372844030043106457395059855030591296296466576700037327079401850939042695462

362343718941642456634935852794560206197167398724197711481539857368973797247

104217110749116917

429434808552727569936096264686715587782383622890449415399000

103620112291120339127882135004

537605895163721681577232280003870109349299554

105267110685115851125545134543142976150939

1 2 3 4 520.00 WC10.00 WC5.00 WC1.00 WC.50 WCInlet

Pressure (PSI)

PRESSURE DROP (PSI )

XXXXXX

XXXXXXX

XXXXXXXX

XXXXXXXXX

XXXX

XXX

XX

X

10 Micron

7

www.GreenCount r yF i l t e r.comREVISION : NOVEMBER 2011

0.250.5

0.751

1.52345

1015202530405060708090

100120140160180

2538255925802601264226832762283929143263357838674137438948565281567460426389671870327620816686789161

359036203649367937373794390640154121461450605469585062086867746980258545903695019944

10777115491227312956

80958161822783578485873589789215

10319113151223113082138821535616701179451910920205212452223724098258252744328972

1154111634118181199912353126981303314593160021729718501196322171723619253792702428575300463144834079365223881140972

16454167141697017470179571843120638226312446226165277643071333402358913821840411424914447448196516505488757944

196671996920558211312168824285266302878430789326703614039305422334497247552500005233356713607776458768184

29073298833067234345376614070843542462025111055586597276360067249707117401180204859539134096427

366003756542063461254985753328565866259768079731517789382363866039064498230

105270111868118098

4337748571532605756961578653407228178610844678994495105

100001104667113426121555129174136368

5430459547643656884673053808128788994437

100560106331111804117022126814135903144421152464


Pressure (PSI)

XXXXXX

XXXXXXX

XXXXXXXX

XXXXXXXXX

XXXX

XXX

XX

X




SAFECO Model: GFC



60 Degrees F0.610 Micron020040080-10C


2" 125# ANSI FLAT-FACEDDUCTILE CAST IRON NATURAL GAS FILTER

SAFECO BRANDGFCX-FF

Number of Elements :

Inner Shield :Outer Shield :

End Caps :MIN Collapse :

Cellulose Part # :Retention :

Polyester Part # :Retention :

One

22 Ga. CS Perforated18 Ga. CS Perforated22 Ga CS EP25 PSID

020040110-10C10 Microns @ 99%

020040110-5P5 Microns @ 99%

Inlet :Outlet :Drain :Vent :


2" 125# ANSI2" 125# ANSI1/2" F-NPT, w/ Plug1/4" F-NPT, w/ Plug1/4" F-NPT, w/ Plug1/4" F-NPT, w/ Plug

Pressure Class :Max Pressure :

Max Temperature :Corrosion Allowance :

CODE Stamped :

ASME / ANSI 125180 psig100 Degrees FNoneN / A

Hydrostatic Test :Pneumatic Test :

Radiography :

375 PSIG80 PSIGN / A

2 mils Oxidating Primer,Sand Blasting andOther Coatings Available

Closure Type :Davit Arm :

Closure Bolts :Closure Cap :Gasket Size :

Gasket Mat'l :Closure Hub :

Body :Bottom :

Inlet :Outlet :Drain :


Leg Supports :Skirt :

Base Plate :Net Weight :

BoltedNone, HandleGrade 8 Hex, Zinc PlatedA-536 Gr 65-45-12O-Ring, 357 BUNA A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12A-536 Gr 65-45-12N / AN / AN / A46 lbs

FILTER ELEMENT SCHEDULE OF OPENINGS

DESIGN

TESTING

COATING

CONSTRUCTION MATERIALS

8

9


1/2" DRAINW/ PLUG

116

4

1538

3

12

CLEA

R AR

EARE

QUIR

ED

934

FLOW

FLOW

FLOW

1/4" LOW-SIDEDP TAP W/ PLUG



11


1/2" DRAINW/ PLUG

6

4

1538

CLEA

R AR

EARE

QUIR

ED

858

3

12

934

FLOW

FLOW

FLOW



5 Micron


SAFECO Model: GFCX



60 Degrees F0.65 Micron020040110-5P


REVISION : NOVEMBER 2011

12


0.250.5

0.751

1.52345

1015202530405060708090

100120140160180

283228562878290229482993308131683251364139924315461648975418589263326742712874967846850391119683

10222

400540394071410541694234435844794598514856456103652869277662833389549535

10083106011109612025128861369414457

903291069180932494679747

100181028311514126261364814597154891713418635200242132222546237062481326889288163062232328

1287812982131871338913784141681454316283178561930120644219062423326355283183015531885335263509138027407534330745720

18360186501893519495200372056623029252522729629196309803427037272400494264645093474144962653779576346124664657

219462228122939235782420127099297153211934355364544032743858471265018253062557935839763283678187207076083

3244233346342263832342024454244858751555570316202666647709687504178903825858949695911

101922107599

40840419174693651469556335950663142698497596681626869189190696636

101146109610117467124829131780

484035419859431642406871172910806558771894253

100365106124111586116794126567135638144141152167

60595664467182276823815169017598072

105379112211118650124757130580141507151649161154170123


Pressure (PSI)


XXXXXX

XXXXXXX

XXXXXXXX

XXXXXXXXX

XXXX

XXX

XX

X

10 Micron

13

www.GreenCount r yF i l t e r.comREVISION : NOVEMBER 2011

0.250.5

0.751

1.52345

1015202530405060708090

100120140160180

286128852908293229783024311332003284367840334359466349475473595263966811720175727926858992049781

10326

404640804113414742124277440345254645520157036165659469977740841890459632

10185107091120912147130171383314604

912491989273941995639846

101201038711631127541378614745156461730818824202272153822774239462506427161291083093232655

1300913114133211352513924143121469016448180371949620853221282447826622286053046032208338653544638412411654374546182

18546188391912719692202402077423262255082757229491312933461737649404544307745549478935012854323582176186565311

221682250723171238172444627373300163244434703368234073544302476035068953598563575898763923685047279876852

3277033683345723871142449458834907852076576086265367321716857579979701834209040196880

102952108686

41253423414741151989561956010863780705557673482451877969283597613

102168110718118654126090133112

488925474660032648896940673647814708860595206

101379107196112714117974127846137009145597153705

61208671187254877599823409108699063

106444113345119849126018131899142937153181162782171848


Pressure (PSI)

XXXXXX

XXXXXXX

XXXXXXXX

XXXXXXXXX

XXXX

XXX

XX

X




SAFECO Model: GFCX



60 Degrees F0.610 Micron020040110-10C


FOR GFC AND GFCX SERIESSAFECO CARTRIDGES

N a t u r a l G a s F i l t e r s

14

GFC SERIES

5 MICRON020040080-5P

10 MICRON020040080-10C

GFCX SERIES

5 MICRON020040110-5P

10 MICRON020040110-10C

Manufactured ByGreen Country Filter

4”

8”

2”

4”

11”

2”

15


SAFECO GFC / GFCX SERIESNATURAL GAS FILTERS

1. Inspect gasket facing on Inlet and Outlet flanges, if so equipped.

2. Install the filter in the pipeline using standard pipeline assembly methods.

3. Bring the unit pressure up slowly.

4. Monitor the pressure drop.

5. Changing Elements.

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS

a.b.

c.d. e.

f.

g.

h.

i.j.

SAFECO Provides a shipping blind for every flange, but a precautionary check of all gasket facings is recommended. Also, it may be necessary to remove the paint from the machined facings for good sealing.

Be certain to observe the proper flow direction as indicated on the filter housing.

Inspect for leaks and loose connections. If any problems are detected, depressurize the unit before beginning any repairs.

After placing the unit in service, the differential pressure should be routinely checked. Blocked or dirty elements should be changed immediately. Pleated media cartridges should never be subjected to a differential pressure greater than 15 psid. For maximum reliability, SAFECO recommends that cartridge replacement should be scheduled as early as possible after an observed pressure drop greater than 10 psid.

Isolate and depressurize the unit.Unbolt and remove the top cover from the unit, being careful to avoid damage to the O-ring groove and facing.Remove the old cartridge, retaining the wing nut and both washers.Clean the filter body, if required.Carefully insert the new cartridge. SAFECO does not recommend the re-use of filter cartridges, even if they appear clean. The bottom seal may have taken a "set" and may not seal when re-installed. Be certain to place the bottom of the cartridge around the centering cone at the bottom of the housing. Failure to center the cartridge will destroy the cartridge seal and allow blow-by. Visually verify proper centering before replacing the wing nut and washers. Replace the washers and wing nut. The rubber washer goes on first. The wing nut should be hand-tightened only.Carefully inspect the O-ring and all of the cap screws. Replace as necessary. Be certain to re-lubricate the O-ring with O-ring lube.Replace the top cover, and tighten the cap screws in a four bolt pattern.Restore unit to service as specified above.

17


DP KITS ON SAFECONATURAL GAS FILTERS

INSTALLATION INSTRUCTIONS

1. Isolate and de-pressurize the unit.

2. Locate the DP Taps.

3. Remove the plugs from the DP Taps.

4. Use Pipe Dope or Thread Tape.

5. Install the shut-off valves in the DP Taps.

6. Install the DP Gauge.

7. Install the Manometer Tube.

8. Restore the Unit to Pressure Slowly.

The DP Kit is part of the pressure boundary, as are the plugs supplied in the Differential Pressure Connections.

Most units are equipped with DP Taps installed on the front of the housing and nozzle. The high-side DP tap is usually on the front of the housing, but may be on the front of the inlet or on top of the inlet. Some units, especially the very small ones, may not be equipped with a high-side DP tap. If no high-side DP Tap is provided, any compatible tap upstream of the unit may be used. Because a DP Gauge does not require any flow, a hot-tap may be used. Remember to account for any additional differential pressure when analyzing the readings from the DP Gauge. The low-side DP tap is normally located on the front of the outlet nozzle, but may be located on the top of the outlet nozzle. Some units, especially those provided with threaded or socket welding nozzles, may not have a low-side DP tap installed on the filter housing. If there is no low-side DP tap present, pressure can be obtained from any tap downstream of the unit. Remember to account for any additional differen-tial pressure when analyzing the readings from the DP Gauge.

Most units are equipped with 1/4" NPT DP Taps. If the DP Taps are 1/2" NPT, bushings will be required. If bushings are required, install the bushings before continuing to the next step.

All threaded connections should be made using either pipe dope or thread tape. Be certain to use a product approved for use with natural gas. Always follow the manufacturer's instructions in the use of thread sealing compounds and tape.

The shut-off valve should always be connected directly to the DP Tap, except that a reducing bushing may be required, or, in the case of some small filters, a short 1/4" pipe nipple and coupling may be required to elevate the low-side DP Tap enough to permit the installation of the shut-off valve.

Loosely install the 1/4" NPT-M x 1/4" Compression Elbow in the "Low" side connection on the back of the DP Gauge. Loosely install the 1/4" x Close Pipe Nipple in the "High" side. Then install the pipe nipple into the shut-off valve on the high-side DP tap. Use a wrench to tighten the gauge, gripping only the aluminum block.

Loosely install the other NPT x Compression Elbow into the Low-Side Shut-off valve. Usually, two bends will be required. Only tighten the tubing elbows after confirming the proper fit of the tube. The compression fittings should be the last components tightened.

Check for leaks. Isolate and de-pressurize the unit before beginning any repairs.

18

1. ACCEPTANCE

8. ENGINEERING AND SERVICE

8. ENGINEERING AND SERVICE cont.

9. WARRANTY2. FOB POINT

3. PRICES

4. DELIVERIES

5. DESIGN

6. CANCELLATION

7. INSPECTION

10. FREIGHT

12. ACCEPTANCE

11. PATENT INFRINGEMENT

1.1 All orders are subject to final acceptance by GREEN COUNTRY FILTER MFG., hereinafter referred to as GCF.1.2 No order is binding on GCF until a written acceptance has been sent tothe buyer by GCF.

2.1 All shipments are FOB GCF unless otherwise specified on the written acknowledgment.

3.1 All quotations are made for prompt acceptance and any terms quoted therein are subject to change without notice after thirty (30) days from the date of quotation unless specifically stated otherwise on the quotation.3.2 Prices are FOB Point of Origin. GCF reserves the right to invoice customer for any and all finished material ready for shipment, when held at customer’s request, or for other reasons beyond GCF’s control. Seller reserves the right to place a service charge on past due accounts at the highest rate allowable by law. Every Sales, Use, Excise, or other tax and any charge imposed by law or common practice to include custom duties, consular fees, insurance charges, and other comparable charges to be borne by customer. Prices are in U.S. dollars.3.3 All orders are subject to any Federal, State, or other Government Regulation that may be in effect or later become effective.

4.1 All promises of shipment are estimated as closely as possible based on the availability of materials and capacity at the time and are expressly subject to change due to delays beyond GCF’s reasonable control.4.2 If additional information or drawing approval is required, promise of shipment will date from receipt of same.

5.1 GCF reserves the right to make minor changes in design without notice.

6.1 Orders accepted by GCF are not subject to cancellation by customer except with the written consent of GCF and upon terms which will indemnify GCF against any expense, loss, or damage occasioned by such cancellation.

7.1 Final Inspection and acceptance of products must be made at GCF’s plant and shall be conclusive except as regards latent defects.7.2 Customer’s representative may inspect at the plant during working hours prior to shipment in such a manner as will not interfere with operations.

8.1 Upon request, GCF may provide engineering and / or technical information about its products and their uses.

8.2 Such information, or assistance so provided, whether with or without charge, shall be advisory only, and buyer agrees to hold GCF harmless from claims for loss from any cause resulting from such advisory or service activity.

9.1 THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS.9.2 GCF warrants that all pressure vessels and pressure vessel components manufactured by it to be free from defects in materials and workmanship when these products are used within the service and pressure range for which they were manufactured. Such warranty shall be binding upon GCF in respect to pressure vessels only (excluding any and all removable components) for a period of ten (10) years from shipment. Such warranty shall be binding upon GCF in respect to all other products manufactured by GCF for a period of one (1) year from the date of shipment.9.3 If, at any time within such periods, it is established to the satisfaction of GCF that any product manufactured by GCF was defective at the time of shipment, GCF, at its option, shall repair or exchange such item, FOB Destination, or refund the price paid.9.4 It is understood that the liability of GCF shall be limited to such repair or replacement and that GCF shall not be liable for any direct, indirect, incidental, or consequential damages arising out of any defects or from any cause whatsoever.9.5 This warranty does not cover deterioration by corrosion or aging of any component, including stress corrosion or any other cause of failure other than defects in materials and workmanship.9.6 Unless repairs to, alterations of, or work done on said products by the buyer shall be specifically authorized in writing by GCF, any warranty applicable thereto shall become null and void.

10.1 Any freight allowance applies to materials manufactured by GCF. Delivery by carrier will be at customer’s risk.

11.1 The seller shall not be liable for any damage or costs for any infringement of patents for any products which are produced to buyer’s specifications and buyer shall assume all responsibility for, and save seller harmless from any and all damages, costs, royalties, and all other claims arising out of any charges of infringement.

12.1 Acceptance of buyer’s order is expressly conditional upon buyer’s acceptance of the foregoing terms and conditions of sale. Any additional or different terms proposed by customer are not acceptable unless expressly agreed to in writing by an officer of the company.

OUNTRYF I LT E R M A N U FA C T U R I N G

SAFECO Filters, Strainers & Custom FabricationGREEN COUNTRY FILTER MFG.

STANDARD TERMSAND CONDITIONS

19


FROM CONCEPT TO COMPLETED PRODUCT

CUSTOMFABRICATION

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T A SAFECO BRAND - Precision Pipeline

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