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Syvecs LTD V1.2 Volkswagon R32 Mk4/Mk5 This document is intended for use by a technical audience and describes a number of procedures that are potentially hazardous. Installations should be carried out by competent persons only. Syvecs and the author accept no liability for any damage caused by the incorrect installation or configuration of the equipment. Please Note that due to frequent firmware changes certain windows might not be the same as the manual illustrates. If so please contact the Syvecs Tech Team for Assistance. [email protected]
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Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

Jun 21, 2020

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Page 1: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

Syvecs LTD

V1.2

Volkswagon R32 Mk4/Mk5

This document is intended for use by a technical audience and describes a number of procedures that are potentially hazardous. Installations should be carried out by competent persons only.

Syvecs and the author accept no liability for any damage caused by the incorrect installation or configuration of the equipment.

Please Note that due to frequent firmware changes certain windows might not be the same as the manual illustrates. If so please contact the Syvecs Tech Team for Assistance.

[email protected]

Page 2: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

Contents

This Kit is Designed for Vw R32 and Audi 32 using the VR6 Engine 

The kit come with the following: 

1 x Syvecs S7Plus or S7-I

1 x  Wiring Adaptor 

Installation 

1.) Remove the Negative Terminal from the battery on the Vehicle 

2.) Remove the OEM Engine control modules found in the engine bay under the Window Panel 

3.) Replace with the Syvecs kit 

Page 3: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

Specific Software Options 

Car Coding Setup 

I/O Configuration ‐ Pin Assignments – Car Code 1  

DSG = 0 Manual = 1  

Injector Size is set in Fuel Consumption – Injector Consumption Scaling for MPG Gauge 

Injector Size / 60 = ml/s value 

OEM Injectors is 5.5 

FAQ and Help 

Q) Do you control the OEM Intake Flap 

A) Yes, This is set in Output Functions – Engine Speed Controlled Output 

As default in the strategy,  Valve is turned on at 1500rpm and then off at 4000rpm 

Q) What of the original features will no longer work? 

A) None, even cruise control works if present but it doesn’t allow you to adjust speed on the stalk, only clamp the current speed 

Cruise Control switch is present on Slave AN28 

Q) Can you change Calibration Switch Position from inside the car 

A) If the car comes with Cruise Control then the Cal up and Cal Down can be assigned to Slave AN26,

Q) Can we use the OBD port still to Log, Read Codes and Clear them on other ecus on the car like ABS? 

A) Yes via the Use on VagCom 

Email [email protected] for a base map to suit your setup 

Page 4: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

A DESCRIPTION CONNECTOR A PART NUMBER 4-1437290-0

NOTES: 34 Way - Key1

SyvecsDescription SyvecsPinout

Function R32Golf

PWR CTR OUT A1 MAIN RELAY OUTPUT Main Relay

H-Bridge1 / SlaveOut1 A2 H-Bridge1 DBW H-Bridge2 / SlaveOut2 A3 H-Bridge2 DBW H-Bridge3 / SlaveOut3 A4 H-Bridge3

H-Bridge4 / SlaveOut4 A5 H-Bridge4

H-Bridge5 / SlaveOut5 A6 H-Bridge5

H-Bridge6 / SlaveOut6 A7 H-Bridge6

H-Bridge7 / SlaveOut7 A8 H-Bridge7

H-Bridge8 / SlaveOut8 A9 H-Bridge8

FUEL1 A10 INJECTOR or PWM OUTPUT Primary Injector 1

FUEL2 A11 INJECTOR or PWM OUTPUT Primary Injector 2

FUEL3 A12 INJECTOR or PWM OUTPUT Primary Injector 3

FUEL4 A13 INJECTOR or PWM OUTPUT Primary Injector 4

FUEL5 A14 INJECTOR or PWM OUTPUT Primary Injector 5

FUEL6 A15 INJECTOR or PWM OUTPUT Primary Injector 6

FUEL7 A16 INJECTOR or PWM OUTPUT

FUEL8 A17 INJECTOR or PWM OUTPUT

PWM1 /*FUEL9 A18 PWM OUTPUT Fuel Pump

PWM2 / *FUEL10 A19 PWM OUTPUT FAN PWM3 / *FUEL11 A20 PWM OUTPUT Boost Solenoid

PWM4 / *FUEL12 A21 PWM OUTPUT Intake Flap

PWM5 A22 PWM OUTPUT PWM6 A23 PWM OUTPUT

PWM7 A24 PWM OUTPUT VVT In

PWM8 A25 PWM OUTPUT VVT Ex

IGN1 A26 CYL 1 IGNITION OUTPUT CYL 1 IGNITION OUTPUT

IGN2 A27 CYL 2 IGNITION OUTPUT CYL 2 IGNITION OUTPUT

IGN3 A28 CYL 3 IGNITION OUTPUT CYL 3 IGNITION OUTPUT

IGN4 A29 CYL 4 IGNITION OUTPUT CYL 4 IGNITION OUTPUT

IGN5 A30 CYL 5 IGNITION OUTPUT CYL 5 IGNITION OUTPUT

IGN6 A31 CYL 6 IGNITION OUTPUT CYL 6 IGNITION OUTPUT

PWRGND A32 POWER GROUND PwrGnd

PWRGND A33 POWER GROUND PwrGNd

PWRGND A34 POWER GROUND

Page 5: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

B DESCRIPTION CONNECTOR B

PART NUMBER 3-1437290-7

NOTES: 26 Way - Key1

PWRGND B1 POWER GROUND

CAN2L B2

CAN2H B3

KNOCK B4 KNOCK

KNOCK 2 B5 KNOCK 2

PVBAT B6 CONSTANT 12V

IVBAT B7 12v

LAM1A B8 Lamv / LamD1+/ LamLun1 LSU4.9 - PIN6

LAM1B B9 Lami / LamD1- /LamIP1 LSU4.9 - PIN1

LAM1C B10 LamLIA1

LAM1D B11 LamGND / LamLVM1 LSU4.9 - PIN2

LAM1HEATER B12 LAMBDA HEATER LSU4.9 - PIN3

IVBAT B13 12V

LAM2A B14 Lamv / LamD1+/ LamLun1

LAM2B B15 Lami / LamD1- /LamIP1

LAM2C B16 LamLIA1

LAM2D B17 LamGND / LamLVM1

LAM2HEATER B18 LAMBDA HEATER

IVBAT B19 12V

KLINE B20 RS232RX

RS232RX B21 RS232RX

RS232TX B22 RS232TX

LANRX- B23 Cat5 Pin2

LANRX+ B24 Cat5 Pin1

LANTX- B25 Cat5 Pin6

LANTX+ B26 Cat5 Pin3

C DESCRIPTION CONNECTOR C

PART NUMBER 4-1437290-1

NOTES: 34 Way - Key2

KNOCK GROUND C1 KNOCK GROUND

ANGND C2 SENSOR GND

ANGND C3 SENSOR GND Map Sensor Ground ANGND C4 SENSOR GND

5V OUT C5 5V OUT

5V OUT C6 5V OUT Map Sensor 5v

5V OUT C7 5V OUT

CAN L C8 Can Low

CAN H C9 Can High

Page 6: Syvecs VW R32 - Audi 32 Kit Manual · Remove the OEM Engine control modules found in the engine bay under the Window Panel 3.) Replace with the Syvecs kit ... H-Bridge4 / SlaveOut4

AN01 C10 BI-POLAR INPUTS Crank Position Sensor AN02 C11 BI-POLAR INPUTS Brake Sw AN03 C12 BI-POLAR INPUTS AN04 C13 BI-POLAR INPUTS

AN05 C14 UNI-POLAR INPUTS PPS1 AN06 C15 UNI-POLAR INPUTS PPS2 AN07 C16 UNI-POLAR INPUTS Inlet Cam AN08 C17 UNI-POLAR INPUTS Exh Cam

AN09 C18 VOLT-INPUTS TPS1 AN10 C19 VOLT-INPUTS Map Signal AN11 C20 VOLT-INPUTS Tps2 AN12 C21 VOLT-INPUTS Clutch Sw

AN13 C22 RESISTIVE INPUTS Water Temp

AN14 C23 RESISTIVE INPUTS Air Temp AN15 C24 RESISTIVE INPUTS Cruise Sw

AN16 C25 RESISTIVE INPUTS

EGT1- C26 EGT1 -

EGT1+ C27 EGT1 +

PWR CTR IN C28 MAIN RELAY INPUT SW Ignition Sw

AN S1 / Slave An01 C29 UNI-POLAR INPUTS

AN S2 / Slave An02 C30 UNI-POLAR INPUTS

AN S3 / Slave An03 C31 UNI-POLAR INPUTS

AN S4 / Slave An04 C32 UNI-POLAR INPUTS

AN S5 / Slave An05 C33 UNI-POLAR INPUTS

AN S6 / Slave An06 C34 UNI-POLAR INPUTS