Top Banner
LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing http://www.gmp-publishing.com © 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 1 Synopsis: EU GMP Guide Chapter 4 Documentation On January 3, 2011 the revised version of chapter 4 documentation of part I of the EU GMP Guide publised by the European Commission. The chapter was completely reworked and a lot of details were adopted to current GMP practices in the pharmaceutical industry. A lot of changes address the growing use of electronic documentation and data recording. That is also a reason that annex 11 “Computerised Systems” was revised at the same time. Chapter 4 has changed completely and there are only a few identical paragraphs to the prior version from 2004. The following synopsis shows in detail where changes have been made. We tried to oppose the old paragraphes to the old ones. Legend: Yellow underlaid paragraphs have been revised or are new. Underlined parts have been added compared to the prior version Cancelled parts in the prior version have been deleted in the new version. Version 2011 Version 2004 SANCO/C8/AM/sl/ares(2010)1064587 EudraLex The Rules Governing Medicinal Products in the European Union Volume 4 Good Manufacturing Practice Medicinal Products for Human and Veterinary Use Chapter 4: Documentation Legal basis for publishing the detailed guidelines: Article 47 of Directive 2001/83/EC on the Community code relating to medicinal prod- ucts for human use and Article 51 of Direc- tive 2001/82/EC on the Community code relating to veterinary medicinal products. This document provides guidance for the interpretation of the principles and guidelines of good manufacturing practice (GMP) for medicinal products as laid down in Directive 2003/94/EC for medicinal products for hu- man use and Directive 91/412/EEC for vet- erinary use.
18

Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

Jul 14, 2018

Download

Documents

lamdat
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 1

Synopsis: EU GMP Guide Chapter 4 Documentation

On January 3, 2011 the revised version of chapter 4 documentation of part I of the EU GMP Guide publised by the European Commission. The chapter was completely reworked and a lot of details were adopted to current GMP practices in the pharmaceutical industry. A lot of changes address the growing use of electronic documentation and data recording. That is also a reason that annex 11 “Computerised Systems” was revised at the same time.

Chapter 4 has changed completely and there are only a few identical paragraphs to the prior version from 2004. The following synopsis shows in detail where changes have been made. We tried to oppose the old paragraphes to the old ones.

Legend: Yellow underlaid paragraphs have been revised or are new. Underlined parts have been added compared to the prior version Cancelled parts in the prior version have been deleted in the new version.

Version 2011 Version 2004

SANCO/C8/AM/sl/ares(2010)1064587

EudraLex

The Rules Governing Medicinal Products in the European Union

Volume 4 Good Manufacturing Practice

Medicinal Products for Human and Veterinary Use

Chapter 4: Documentation

Legal basis for publishing the detailed guidelines:

Article 47 of Directive 2001/83/EC on the Community code relating to medicinal prod-ucts for human use and Article 51 of Direc-tive 2001/82/EC on the Community code relating to veterinary medicinal products. This document provides guidance for the interpretation of the principles and guidelines of good manufacturing practice (GMP) for medicinal products as laid down in Directive 2003/94/EC for medicinal products for hu-man use and Directive 91/412/EEC for vet-erinary use.

Page 2: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 2

Status of the document:

revision 1

Reasons for changes:

the sections on "generation and control of documentation" and "retention of docu-ments" have been revised, in the light of the increasing use of electronic documents within the GMP environment.

Deadline for coming into operation:

30 June 2011

2004

Principle Principle

Good documentation constitutes an essen-tial part of the quality assurance system and is key to operating in compliance with GMP requirements. The various types of docu-ments and media used should be fully de-fined in the manufacturer's Quality Manage-ment System. Documentation may exist in a variety of forms, including paper-based, elec-tronic or photographic media. The main ob-jective of the system of documentation util-ized must be to establish, control, monitor and record all activities which directly or indi-rectly impact on all aspects of the quality of medicinal products. The Quality Manage-ment System should include sufficient in-structional detail to facilitate a common un-derstanding of the requirements, in addition to providing for sufficient recording of the various processes and evaluation of any observations, so that ongoing application of the requirements may be demonstrated. There are two primary types of documenta-tion used to manage and record GMP com-pliance: instructions (directions, require-ments) and records/reports. Appropriate good documentation practice should be ap-plied with respect to the type of document. Suitable controls should be implemented to ensure the accuracy, integrity, availability and legibility of documents. Instruction

Good documentation constitutes an essen-tial part of the quality assurance system. Clearly written documentation prevents er-rors from spoken communication and per-mits tracing of batch history. Specifications, Manufacturing Formulae and instructions, procedures, and records must be free from errors and available in writing. The legibility of documents is of paramount importance.

4.9 Data may be recorded by electronic data processing systems, photographic or other reliable means, but detailed procedures re-lating to the system in use should be avail-able and the accuracy of the records should be checked.

Page 3: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 3

documents should be free from errors and available in writing. The term ‘written’ means recorded, or documented on media from which data may be rendered in a human readable form.

Required GMP documentation (by type):

Site Master File:

A document describing the GMP related ac-tivities of the manufacturer.

Instructions (directions, or requirements) type:

Specifications

Describe in detail the requirements with which the products or materials used or ob-tained during manufacture have to conform. They serve as a basis for quality evaluation.

4.1 Specifications

describe in detail the requirements with which the products or materials used or ob-tained during manufacture have to conform. They serve as a basis for quality evaluation.

Manufacturing Formulae, Processing, Packaging and Testing Instructions:

Provide detail all the starting materials, equipment and computerised systems (if any) to be used and specify all processing, packaging, sampling and testing instructions. Inprocess controls and process analytical technologies to be employed should be specified where relevant, together with ac-ceptance criteria.

Manufacturing Formulae, Processing and Packaging Instructions

state all the starting materials used and lay down all processing and packaging opera-tions.

Procedures:

(Otherwise known as Standard Operating Procedures, or SOPs), give directions for performing certain operations.

Procedures

give directions for performing certain opera-tions e.g. cleaning, clothing, environmental control, sampling, testing, equipment opera-tion.

Protocols:

Give instructions for performing and re-cording certain discreet operations.

Page 4: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 4

Technical Agreements:

Are agreed between contract givers and ac-ceptors for outsourced activities.

Record/Report type:

Records:

Provide evidence of various actions taken to demonstrate compliance with instructions, e.g. activities, events, investigations, and in the case of manufactured batches a history of each batch of product, including its distri-bution. Records include the raw data which is used to generate other records. For elec-tronic records regulated users should define which data are to be used as raw data. At least, all data on which quality decisions are based should be defined as raw data

4.1 Records

provide a history of each batch of product, including its distribution, and also of all other relevant circumstances pertinent to the qual-ity of the final product.

Certificates of Analysis:

Provide a summary of testing results on samples of products or materials(1) together with the evaluation for compliance to a stated specification.

Footnote: (1) Alternatively the certification may be based, in-whole or in-part, on the as-sessment of real time data (summaries and exception reports) from batch related proc-ess analytical technology (PAT), parameters or metrics as per the approved marketing authorisation dossier.

Reports:

Document the conduct of particular exer-cises, projects or investigations, together with results, conclusions and recommenda-tions.

Generation and Control of Documentation

4.1 All types of document should be defined 4.9 Batch records electronically stored

Page 5: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 5

and adhered to. The requirements apply equally to all forms of document media types. Complex systems need to be under-stood, well documented, validated, and ade-quate controls should be in place. Many documents (instructions and/or records) may exist in hybrid forms, i.e. some elements as electronic and others as paper based. Rela-tionships and control measures for master documents, official copies, data handling and records need to be stated for both hy-brid and homogenous systems. Appropriate controls for electronic documents such as templates, forms, and master documents should be implemented. Appropriate controls should be in place to ensure the integrity of the record throughout the retention period.

should be protected by back-up transfer on magnetic tape, microfilm, paper or other means.

4.2 Documents should be designed, pre-pared, reviewed, and distributed with care. They should comply with the relevant parts of Product Specification Files, Manufacturing and Marketing Authorisation dossiers, as appropriate. The reproduction of working documents from master documents should not allow any error to be introduced through the reproduction process.

4.1 Documents should be designed, pre-pared, reviewed and distributed with care. They should comply with the relevant parts of the manufacturing and marketing authori-sation dossiers.

4.3 Documents containing instructions should be approved, signed and dated by appropriate and authorised persons. Docu-ments should have unambiguous contents and be uniquely identifiable. The effective date should be defined.

4.3 Documents should be approved, signed and dated by appropriate and authorised persons.

4.4 Documents should have unambiguous contents; title, nature and purpose should be clearly stated. […] Reproduced documents should be clear and legible. The reproduc-tion of working documents from master documents must not allow any error to be introduced through the reproduction process.

4.9 If documentation is handled by electronic data processing methods, only authorised persons should be able to enter or modify data in the computer and there should be a record of changes and deletions; access should be restricted by passwords or other means and the result of entry of critical data should be independently checked.

Page 6: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 6

4.4 Documents containing instructions should be laid out in an orderly fashion and be easy to check. The style and language of documents should fit with their intended use. Standard Operating Procedures, Work In-structions and Methods should be written in an imperative mandatory style.

4.4. […] They should be laid out in an orderly fashion and be easy to check.

4.5 Documents within the Quality Manage-ment System should be regularly reviewed and kept up-to-date.

4.5 Documents should be regularly reviewed and kept up-to-date. When a document has been revised, systems should be operated to prevent inadvertent use of superseded documents.

4.6 Documents should not be hand-written; although, where documents require the entry of data, sufficient space should be provided for such entries.

4.6 Documents should not be handwritten; although, where documents require the entry of data, […] Sufficient space should be pro-vided for such entries.

Good Documentation Practices

4.7 Handwritten entries should be made in clear, legible, indelible way.

4.6 […] these entries may be made in clear, legible, indelible handwriting. […]

4.8 Records should be made or completed at the time each action is taken and in such a way that all significant activities concerning the manufacture of medicinal products are traceable.

4.8 The records should be made or com-pleted at the time each action is taken and in such a way that all significant activities con-cerning the manufacture of medicinal prod-ucts are traceable. They should be retained for at least one year after the expiry date of the finished product.

4.9 Any alteration made to the entry on a document should be signed and dated; the alteration should permit the reading of the original information. Where appropriate, the reason for the alteration should be recorded.

4.7 Any alteration made to the entry on a document should be signed and dated; the alteration should permit the reading of the original information. Where appropriate, the reason for the alteration should be recorded.

Retention of Documents

4.10 It should be clearly defined which re-cord is related to each manufacturing activity

Page 7: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 7

and where this record is located. Secure controls must be in place to ensure the in-tegrity of the record throughout the retention period and validated where appropriate.

4.11 Specific requirements apply to batch documentation which must be kept for one year after expiry of the batch to which it re-lates or at least five years after certification of the batch by the Qualified Person, which-ever is the longer. For investigational me-dicinal products, the batch documentation must be kept for at least five years after the completion or formal discontinuation of the last clinical trial in which the batch was used. Other requirements for retention of docu-mentation may be described in legislation in relation to specific types of product (e.g. Ad-vanced Therapy Medicinal Products) and specify that longer retention periods be ap-plied to certain documents.

4.12 For other types of documentation, the retention period will depend on the business activity which the documentation supports. Critical documentation, including raw data (for example relating to validation or stabil-ity), which supports information in the Mar-keting Authorisation should be retained whilst the authorization remains in force. It may be considered acceptable to retire cer-tain documentation (e.g. raw data supporting validation reports or stability reports) where the data has been superseded by a full set of new data. Justification for this should be documented and should take into account the requirements for retention of batch documentation; for example, in the case of process validation data, the accompanying raw data should be retained for a period at least as long as the records for all batches whose release has been supported on the basis of that validation exercise. The following section gives some examples of required documents. The quality manage-ment system should describe all documents required to ensure product quality and patient safety.

Page 8: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 8

Specifications Specifications

4.13 There should be appropriately author-ised and dated specifications for starting and packaging materials, and finished products.

4.10 There should be appropriately author-ised and dated specifications for starting and packaging materials, and finished products; where appropriate, they should be also available for intermediate or bulk products.

Specifications for starting and packaging materials

Specifications for starting and packaging materials

4.14 Specifications for starting and primary or printed packaging materials should in-clude or provide reference to, if applicable:

a) A description of the materials, including:

- The designated name and the internal code reference;

- The reference, if any, to a pharmacopoeial monograph;

- The approved suppliers and, if reasonable, the original producer of the material;

- A specimen of printed materials;

b) Directions for sampling and testing;

c) Qualitative and quantitative requirements with acceptance limits;

d) Storage conditions and precautions;

e) The maximum period of storage before re-examination.

4.11 Specifications for starting and primary or printed packaging materials should in-clude, if applicable:

a) a description of the materials, including:

- the designated name and the internal code reference;

- the reference, if any, to a pharmacopoeial monograph;

- the approved suppliers and, if possible, the original producer of the products;

- a specimen of printed materials;

b) directions for sampling and testing or ref-erence to procedures;

c) qualitative and quantitative requirements with acceptance limits;

d) storage conditions and precautions;

e) the maximum period of storage before re-examination.

Specifications for intermediate and bulk products

Specifications for intermediate and bulk products

4.15 Specifications for intermediate and bulk products should be available for critical steps or if these are purchased or dispatched. The specifications should be similar to specifica-

4.12 Specifications for intermediate and bulk products should be available if these are purchased or dispatched, or if data obtained from intermediate products are used for the

Page 9: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 9

tions for starting materials or for finished products, as appropriate.

evaluation of the finished product. The speci-fications should be similar to specifications for starting materials or for finished products, as appropriate.

Specifications for finished products Specifications for finished products

4.16 Specifications for finished products should include or provide reference to:

a) The designated name of the product and the code reference where applicable;

b) The formula;

c) A description of the pharmaceutical form and package details;

d) Directions for sampling and testing

e) The qualitative and quantitative require-ments, with the acceptance limits;

f) The storage conditions and any special handling precautions, where applicable;

g) The shelf-life.

4.13 Specifications for finished products should include:

a) the designated name of the product and the code reference where applicable;

b) the formula or a reference to;

c) a description of the pharmaceutical form and package details;

d) directions for sampling and testing or a reference to procedures;

e) the qualitative and quantitative require-ments, with the acceptance limits;

f) the storage conditions and any special handling precautions, where applicable;

g) the shelf-life.

Manufacturing Formula and Processing Instructions

Manufacturing Formula and Processing Instructions

Approved, written Manufacturing Formula and Processing Instructions should exist for each product and batch size to be manufac-tured.

Formally authorised Manufacturing Formula and Processing Instructions should exist for each product and batch size to be manufac-tured. They are often combined in one document.

4.17 The Manufacturing Formula should in-clude:

a) The name of the product, with a product reference code relating to its specification;

b) A description of the pharmaceutical form, strength of the product and batch size;

4.14 The Manufacturing Formula should in-clude:

a) the name of the product, with a product reference code relating to its specification;

b) a description of the pharmaceutical form, strength of the product and batch size;

Page 10: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 10

c) A list of all starting materials to be used, with the amount of each, described; mention should be made of any substance that may disappear in the course of processing;

d) A statement of the expected final yield with the acceptable limits, and of relevant intermediate yields, where applicable

c) a list of all starting materials to be used, with the amount of each, described using the designated name and a reference which is unique to that material; mention should be made of any substance that may disappear in the course of processing;

d) a statement of the expected final yield with the acceptable limits, and of relevant intermediate yields, where applicable..

4.18 The Processing Instructions should include:

a) A statement of the processing location and the principal equipment to be used;

b) The methods, or reference to the meth-ods, to be used for preparing the critical equipment (e.g. cleaning, assembling, cali-brating, sterilising);

c) Checks that the equipment and work sta-tion are clear of previous products, docu-ments or materials not required for the planned process, and that equipment is clean and suitable for use;

d) Detailed stepwise processing instructions [e.g. checks on materials, pre-treatments, sequence for adding materials, critical proc-ess parameters (time, temp etc)];

e) The instructions for any in-process con-trols with their limits;

f) Where necessary, the requirements for bulk storage of the products; including the container, labeling and special storage con-ditions where applicable;

g) Any special precautions to be observed.

4.15 The Processing Instructions should include:

a) a statement of the processing location and the principal equipment to be used;

b) the methods, or reference to the methods, to be used for preparing the critical equip-ment (e.g. cleaning, assembling, calibrating, sterilising);

c) detailed stepwise processing instructions (e.g. checks on materials, pre-treatments, sequence for adding materials, mixing times, temperatures);

d) the instructions for any in-process controls with their limits;

e) where necessary, the requirements for bulk storage of the products; including the container, labelling and special storage con-ditions where applicable;

f) any special precautions to be observed.

Packaging Instructions Packaging Instructions

4.19 Approved Packaging Instructions for each product, pack size and type should exist.

4.16 There should be formally authorised Packaging Instructions for each product, pack size and type.

Page 11: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 11

These should include, or have a reference to, the following:

a) Name of the product; including the batch number of bulk and finished product

b) Description of its pharmaceutical form, and strength where applicable;

c) The pack size expressed in terms of the number, weight or volume of the product in the final container;

d) A complete list of all the packaging mate-rials required, including quantities, sizes and types, with the code or reference number relating to the specifications of each packag-ing material;

e) Where appropriate, an example or repro-duction of the relevant printed packaging materials, and specimens indicating where to apply batch number references, and shelf life of the product;

f) Checks that the equipment and work sta-tion are clear of previous products, docu-ments or materials not required for the planned packaging operations (line clear-ance), and that equipment is clean and suit-able for use.

g) Special precautions to be observed, in-cluding a careful examination of the area and equipment in order to ascertain the line clearance before operations begin;

h) A description of the packaging operation, including any significant subsidiary opera-tions, and equipment to be used;

i) Details of in-process controls with instruc-tions for sampling and acceptance limits.

These should normally include, or have a reference to, the following:

a) name of the product;

b) description of its pharmaceutical form, and strength where applicable;

c) the pack size expressed in terms of the number, weight or volume of the product in the final container;

d) a complete list of all the packaging mate-rials required for a standard batch size, in-cluding quantities, sizes and types, with the code or reference number relating to the specifications of each packaging material;

e) where appropriate, an example or repro-duction of the relevant printed packaging materials, and specimens indicating where to apply batch number references, and shelf life of the product;

f) special precautions to be observed, includ-ing a careful examination of the area and equipment in order to ascertain the line clearance before operations begin;

g) a description of the packaging operation, including any significant subsidiary opera-tions, and equipment to be used;

h) details of in-process controls with instruc-tions for sampling and acceptance limits.

Batch Processing Record Batch Processing Records

4.20 A Batch Processing Record should be kept for each batch processed. It should be based on the relevant parts of the currently

4.17 A Batch Processing Record should be kept for each batch processed. It should be based on the relevant parts of the currently

Page 12: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 12

approved Manufacturing Formula and Proc-essing Instructions, and should contain the following information:

a) The name and batch number of the prod-uct;

b) Dates and times of commencement, of significant intermediate stages and of com-pletion of production;

c) Identification (initials) of the operator(s) who performed each significant step of the process and, where appropriate, the name of any person who checked these operations;

d) The batch number and/or analytical con-trol number as well as the quantities of each starting material actually weighed (including the batch number and amount of any recov-ered or reprocessed material added);

e) Any relevant processing operation or event and major equipment used;

f) A record of the in-process controls and the initials of the person(s) carrying them out, and the results obtained;

g) The product yield obtained at different and pertinent stages of manufacture;

h) Notes on special problems including de-tails, with signed authorisation for any devia-tion from the Manufacturing Formula and Processing Instructions;

i) Approval by the person responsible for the processing operations.

Note: Where a validated process is continu-ously monitored and controlled, then auto-matically generated reports may be limited to compliance summaries and exception/ out-ofspecification (OOS) data reports.

approved Manufacturing Formula and Proc-essing Instructions. The method of prepara-tion of such records should be designed to avoid transcription errors. The record should carry the number of the batch being manu-factured.

Before any processing begins, there should be recorded checks that the equipment and work station are clear of previous products, documents or materials not required for the planned process, and that equipment is clean and suitable for use.

During processing, the following information should be recorded at the time each action is taken and, after completion, the record should be dated and signed in agreement by the person responsible for the processing operations:

a) the name of the product;

b) dates and times of commencement, of significant intermediate stages and of com-pletion of production;

c) name of the person responsible for each stage of production;

d) initials of the operator of different signifi-cant steps of production and, where appro-priate, of the person who checked each of these operations (e.g. weighing);

e) the batch number and/or analytical control number as well as the quantities of each starting material actually weighed (including the batch number and amount of any recov-ered or reprocessed material added);

f) any relevant processing operation or event and major equipment used;

g) a record of the in-process controls and the initials of the person(s) carrying them out, and the results obtained;

h) the product yield obtained at different and pertinent stages of manufacture;

Page 13: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 13

i) notes on special problems including de-tails, with signed authorisation for any devia-tion from the Manufacturing Formula and Processing Instructions.

Batch Packaging Record Batch Packaging Records

4.21 A Batch Packaging Record should be kept for each batch or part batch processed. It should be based on the relevant parts of the Packaging Instructions.

The batch packaging record should contain the following information:

a) The name and batch number of the prod-uct,

b) The date(s) and times of the packaging operations;

c) Identification (initials) of the operator(s) who performed each significant step of the process and, where appropriate, the name of any person who checked these operations;

d) Records of checks for identity and con-formity with the packaging instructions, in-cluding the results of in-process controls;

e) Details of the packaging operations car-ried out, including references to equipment and the packaging lines used;

f) Whenever possible, samples of printed packaging materials used, including speci-mens of the batch coding, expiry dating and any additional overprinting;

g) Notes on any special problems or unusual events including details, with signed authori-sation for any deviation from the Packaging Instructions;

h) The quantities and reference number or identification of all printed packaging materi-als and bulk product issued, used, destroyed or returned to stock and the quantities of obtained product, in order to provide for an

4.18 A Batch Packaging Record should be kept for each batch or part batch processed. It should be based on the relevant parts of the Packaging Instructions and the method of preparation of such records should be designed to avoid transcription errors. The record should carry the batch number and the quantity of bulk product to be packed, as well as the batch number and the planned quantity of finished product that will be ob-tained.

Before any packaging operation begins, there should be recorded checks that the equipment and work station are clear of pre-vious products, documents or materials not required for the planned packaging opera-tions, and that equipment is clean and suit-able for use.

The following information should be entered at the time each action is taken and, after completion, the record should be dated and signed in agreement by the person(s) re-sponsible for the packaging operations:

a) the name of the product;

b) the date(s) and times of the packaging operations;

c) the name of the responsible person carry-ing out the packaging operation;

d) the initials of the operators of the different significant steps;

e) records of checks for identity and confor-mity with the packaging instructions includ-ing the results of in-process controls;

f) details of the packaging operations carried

Page 14: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 14

adequate reconciliation. Where there are there are robust electronic controls in place during packaging there may be justification for not including this information

i) Approval by the person responsible for the packaging operations

out, including references to equipment and the packaging lines used;

g) whenever possible, samples of printed packaging materials used, including speci-mens of the batch coding, expiry dating and any additional overprinting;

h) notes on any special problems or unusual events including details, with signed authori-sation for any deviation from the Manufactur-ing Formula and Processing Instructions;

i) the quantities and reference number or identification of all printed packaging materi-als and bulk product issued, used, destroyed or returned to stock and the quantities of obtained product, in order to provide for an adequate reconciliation.

Procedures and records Procedures and records

Receipt Receipt

4.22 There should be written procedures and records for the receipt of each delivery of each starting material, (including bulk, inter-mediate or finished goods), primary, secon-dary and printed packaging materials.

4.19 There should be written procedures and records for the receipt of each delivery of each starting and primary and printed pack-aging material.

4.23 The records of the receipts should in-clude:

a) The name of the material on the delivery note and the containers;

b) The "in-house" name and/or code of ma-terial (if different from a);

c) Date of receipt;

d) Supplier’s name and, manufacturer’s name;

e) Manufacturer’s batch or reference num-ber;

f) Total quantity and number of containers

4.20 The records of the receipts should in-clude:

a) the name of the material on the delivery note and the containers;

b) the "in-house" name and/or code of mate-rial (if different from a);

c) date of receipt;

d) supplier’s name and, if possible, manufac-turer’s name;

e) manufacturer’s batch or reference num-ber;

f) total quantity, and number of containers

Page 15: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 15

received;

g) The batch number assigned after receipt;

h) Any relevant comment.

received;

g) the batch number assigned after receipt;

h) any relevant comment (e.g. state of the containers).

4.24 There should be written procedures for the internal labeling, quarantine and storage of starting materials, packaging materials and other materials, as appropriate.

4.21 There should be written procedures for the internal labelling, quarantine and storage of starting materials, packaging materials and other materials, as appropriate.

Sampling Sampling

4.25 There should be written procedures for sampling, which include the methods and equipment to be used, the amounts to be taken and any precautions to be observed to avoid contamination of the material or any deterioration in its quality.

4.22 There should be written procedures for sampling, which include the person(s) authorised to take samples, the methods and equipment to be used, the amounts to be taken and any precautions to be ob-served to avoid contamination of the material or any deterioration in its quality (see Chap-ter 6, item 13).

Testing Testing

4.26 There should be written procedures for testing materials and products at different stages of manufacture, describing the meth-ods and equipment to be used. The tests performed should be recorded.

4.23 There should be written procedures for testing materials and products at different stages of manufacture, describing the meth-ods and equipment to be used. The tests performed should be recorded (see Chapter 6, item 17).

Other Other

4.27 Written release and rejection proce-dures should be available for materials and products, and in particular for the certifica-tion for sale of the finished product by the Qualified Person(s). All records should be available to the Qualified Person. A system should be in place to indicate special obser-vations and any changes to critical data.

4.24 Written release and rejection proce-dures should be available for materials and products, and in particular for the release for sale of the finished product by the Qualified Person(s) in accordance with the require-ments of Article 51 of Directive 2001/83/EC (Article 55 of Directive 2001/82/EC).

4.28 Records should be maintained for the 4.25 Records should be maintained of the

Page 16: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 16

distribution of each batch of a product in or-der to facilitate recall of any batch, if neces-sary.

distribution of each batch of a product in or-der to facilitate the recall of the batch if nec-essary (see Chapter 8).

4.29 There should be written policies, proce-dures, protocols, reports and the associated records of actions taken or conclusions reached, where appropriate, for the following examples:

- Validation and qualification of processes, equipment and systems;

- Equipment assembly and calibration;

- Technology transfer;

- Maintenance, cleaning and sanitation;

- Personnel matters including signature lists, training in GMP and technical matters, cloth-ing and hygiene and verification of the effec-tiveness of training.

- Environmental monitoring;

- Pest control;

- Complaints;

- Recalls;

- Returns;

- Change control;

- Investigations into deviations and non-conformances;

- Internal quality/GMP compliance audits;

- Summaries of records where appropriate (e.g. product quality review);

- Supplier audits.

4.26 There should be written procedures and the associated records of actions taken or conclusions reached, where appropriate, for:

- validation;

- equipment assembly and calibration;

- maintenance, cleaning and sanitation;

- personnel matters including training, cloth-ing, hygiene;

- environmental monitoring;

- pest control;

- complaints;

- recalls;

- returns.

4.30 Clear operating procedures should be available for major items of manufacturing and test equipment.

4.27 Clear operating procedures should be available for major items of manufacturing and test equipment.

Page 17: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 17

4.31 Logbooks should be kept for major or critical analytical testing, production equip-ment, and areas where product has been processed. They should be used to record in chronological order, as appropriate, any use of the area, equipment/method, calibrations, maintenance, cleaning or repair operations, including the dates and identity of people who carried these operations out.

4.28 Log books should be kept for major or critical equipment recording, as appropriate, any validations, calibrations, maintenance, cleaning or repair operations, including the dates and identity of people who carried these operations out.

4.29 Log books should also record in chronological order the use of major or criti-cal equipment and the areas where the products have been processed.

4.32 An inventory of documents within the Quality Management System should be maintained.

PTER 4 DOCUMENTATION The synopsis has been compiled by:

Maas & Peither AG, GMP Publishing Maas & Peither America, Inc.

Karlstrasse 2, 79650 Schopfheim, 1060 First Avenue, Suite 400

Deutschland King of Prussia, PA 19406, USA

13. Januar 2010

GMP MANUAL Good Manufacturing Practice & Implementation The cGMP knowledge source for professionals in the pharmaceutical industry Use the GMP MANUAL as

• Paper version incl. CD-Rom • CD-Rom • Online as

o Named User Licence o Corporate Licence

More information www.gmp-publishing.com/en/gmp-manual.html

Page 18: Synopsis: EU GMP Guide Chapter 4 Documentation · 2011-02-02 · tial part of the quality assurance system and ... mits tracing of batch history. ... Logfile-01-2011-Synopsis-Chapter-4-Documentation

LOGFILE No. 1 / February 2011 Maas & Peither AG – GMP Publishing

http://www.gmp-publishing.com

© 2011 Maas & Peither AG – GMP Publishing, Germany, USA, all rights reserved page 18