Swiss manufacturer of precision digital measuring instruments since 1969, SYLVAC has now added a new range of optical machines to its manufacturing program. Swiss manufacturer of precision measuring instruments since 1969 Sylvac Scan OPTICAL MEASURING MACHINES FOR TURNED PARTS SIMPLE FAST VERY QUICK FAST AND PRECISE OPTICAL DIMENSIONAL MEASUREMENT FOR ALL CYLINDRICAL PARTS • Discover our new range of Sylvac SCAN machines with over 150 measuring features to control the most demanding dimensions and geometrical tolerances ROI
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Swiss manufacturer of precision measuring instruments ... · GEOMETRICAL TOLERANCING - FEATURES SUMMARY SYLVAC-REFLEX Scan PRO-MEASURE Automatic measurement of the main features (diame-ters,
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Swiss manufacturer of precision digital measuring instruments since 1969, SYLVAC has now added a new range of optical machines to its manufacturing program.
Swiss manufacturer of precision measuring instruments since 1969
Sylvac ScanOPTICAL MEASURING MACHINES FOR TURNED PARTS
SIMPLEFAST
VERY QUICK
FAST AND PRECISE OPTICAL DIMENSIONAL MEASUREMENT FOR ALL CYLINDRICAL PARTS• Discover our new range of Sylvac SCAN machines
with over 150 measuring features to control the most demanding dimensions and geometrical tolerances
ROI
MACHINED PART SENSOR 1
SENSOR 2PROJECTORLENS
LIGHTSOURCE
WORKPIECEIMAGE
CONDESORLENS
2
Our range of SYLVAC’s machines are designed to measure round
parts with diameters from 0.25 mm up to 50 mm (80 mm on
request) and up to 500 mm long. Most of the cylindrical parts, such
as aerospace and automotive shafts and components, connectors,
dental screws and implants, hydraulics parts, metal packaging for
food and cosmetics, rollers, turbines parts, CNC turned parts, etc.
can be measured in a few seconds. Various thread types and
features can be measured and analyzed with our machines.
General featuresAPPLICATIONS
All SYLVAC-SCAN incorporate high resolution CCD sensors that
combine 2 x 7’000 elements linear arrays, with a patented 7.5°
system, which would correspond to a camera with a resolution
of 200 megapixels !
As the part profile is projected, these sensors, which are capable of
detecting the slightest changes at pixel level, act as a light sensitive rule.
MEASURING PRINCIPLE
The contour of the workpiece is reproduced in shadow image on
the software and all the various elements shown can be measured
in static (without part rotation) or in dynamic (with part rotation)
when geometrical features such as run-out or concentricity must
be measured.
WORKPIECE SHADOW IMAGE
3
Click & measure !Sylvac Scan 52 Reflex Click• First horizontal SCAN machine specially designed for workshop
measurement close to the machine-tool. The concept is to
measure the parts in the same position as they are machined.
Suitable for first-off part, control in process (SPC), sampling
or 100% inspection, our Sylvac SCAN 52 machines are set to
revolutionize the control in workshop.
Reflex Click :The measuring systemthat makes everyone
an expert !
WHEN MEASURING BECOMES A BREEZE !
Place the workpiece on the SCAN machine, click the button and get all the
values automatically and without prior programing. Perfectly integrated
in the workshop, our SCAN 52 machines replace conventional measuring
systems including multi-gauging jigs thanks to unsurpassed flexibility and
Automatic measurement of the main features (diame-ters, lenghts, angles, radii)
a
Automatic parts / program recognition a
Off-line programming a
CAD import a
Reports editor a a
Data export a a
SPC basic calculations a a
SPC software Option Option
Access management - security lever 1 4
SYLVAC-REFLEX Scan PRO-MEASURE
Diameters a a
Lenghts, heights, distances a a
Angles, chamfers a a
Radii a a
Threads (parallel) a a
Threads (root detail, taper,multi-starts, ball screws,worm screws, special threads)
a
Perpendicularity a
Form deviation a
2 and 3D alignment of the parts(axis correction)
a a
Rotational diameters (optional) a
Run out a a (advanced)
Concentricity a a (advanced)
Roundness a a
Cylindricity a a
Across flats a a (advanced)
Straightness (optional) a
Interrupted parts(splines, turbines) a
11
AUTOMOTIVE
AEROSPACE
PHARMA
ELECTRO MOTORS
PACKAGING
MEDICAL
WATCH INDUSTRY
PLASTICS
APPLICATIONS
12
APPLICATIONS
THREADS
CONNECTORS
MUNITIONS
INJECTION MOULDING
COSMETICS
PLUMBING
HYDRAULIC
PNEUMATIC
13
SYLVAC SCAN MACHINES QUICK ROI
Because the return of investment is essential data to make sensible
decisions, SYLVAC has developed an interface enabling you to calculate
your estimated payback time. It will directly depend on the profile of
your company and the expected use of the machine.
You will therefore be able to validate yourself that your payback time
will be no longer than 6 months in most cases.
Moreover, the quality of your measurements will be improved!
TAILOR-MADE SOLUTIONSSome applications need more than one stand-alone machine. In order to fulfillspecific requirements, we can evaluate various turnkey solutions such as:
Clamping solution Apart from our standard range of fixtures, customised solutions can be developed to optimise your measuring process.
Software Thanks to the Pro-Measure flexibility and its open Procal language, softwareadaptations to fit your needs are possible.
EnclosuresGiving extra protection on the the shop floor, enclosures are available on request.
Auto-loading parts integrationTo offer maximum flexibility and increase production levels, the SYLVAC-SCAN can be integrated into your workshop with various equipment.
Contact your agent for more information or a free calculation !
Traditional manual methods using multiple gauges. Sylvac SCAN series
= 10-30 minutes inspection time = 30-60 seconds inspection time = cost saving !
INVESTMENT
Accessories
MK1
Ø 6
57,7
Ø 5
6
44 55
1/2
Ø 5
6
14
H
Ø 5
6Ø
56
14
Order Number Morse 1 SYLVAC-SCAN 25
Morse 2 SYLVAC-SCAN 50/52 Notes Description
902.6250 a
Centeradapter witha 6 mm dia.
coupling bore
902.6220 aa
Requires902.6360
Externalclamping
for manualuse
Two-jawgripper
902.6221 aa
Requires902.6360
Externalclamping
for use withair pressure
Two-jawgripper
902.6230H=18
902.6231H=22
For902.6220902.6221
Raising blocksfor external jaws,
in pairs
902.6240 aa
Requires902.6360
Internalclamping
for manualuse
Two-jawgripper
902.6241 aa
Requires902.6360
Internalclamping
for use withair pressure
Two-jawgripper
B
T
ØD
D
H
MK2
Ø 6
80
MK2
92
MK1
15
Order Number Morse 1 SYLVAC-SCAN 25
Morse 2 SYLVAC-SCAN 50/52 Notes Description
902.61410÷6 mm T = 1,5
For902.6220902.6221
External jaws,in pairs
902.61420÷6 mm T = 3
902.61436÷12 mm T = 3
902.614412÷18 mm T = 6
902.614518÷24 mm T = 9
902.61520÷6 mm T = 6
902.61530÷6 mm T = 15
902.61406÷12 mm T = 15
902.6154
Set of jawsincluding:
902.6141902.6142902.6143902.6144902.6145
For902.6220902.6221
External jaws,in pairs
902.6146D = 4÷5 mmH = 6,6 mm
For902.6240902.6241
Internal jaws,in pairs
902.6147D = 5÷6 mmH = 8,6 mm
902.6148D = 6÷8 mmH = 11,5 mm
902.6149D = 8÷11 mmH = 17,5 mm
902.6150D = 11÷15 mm
H = 20 mm
902.6151D = 15÷19 mmH = 20,2 mm
902.6155
Set of jaws including:902.6146902.6147902.6148902.6149902.6150902.6151