SWID2016 the Three Engineers

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The Three Engineers #imeswid2016 #ilovesw2016

Industrial Equipment

Life Sciences - Medical Process and Plant Construction High Tech - Electronics

Consumer Products

Aerospace Automotive Engineering Services Alternative Energy Manufacturing

The Three Engineers Who we are

The Three Engineers

Agenda

Challenges in the industrial equipment Walkthrough SOLIDWORKS capabilities for the

entire design process Design Simulate Communicate Manage

Challenges in the Industrial Equipment

Modular Design

Seamless access to model libraries is essential for modular design

Create multiple versions of a derivative platform with configuration management

Real-time access to engineering data is a critical success factor

Equipment must be easily upgradeable to new technology and new missions

Complex Products

Large assembly designs require the ability to easily visualize and manage data

Information such as Bill of Materials and drawing must be synchronized

Product performance (Static and Dynamic) must be predictable for even the most complex assemblies

More sophisticated designs are needed to maintain competitive separation

Mechatronics

Large or complex systems are hard to control without a control feedback system and understanding of the machine dynamics

Drive systems and motor must be sized according to required forces

Communication between Mechanical & Electrical

Mechatronics is the integration of mechanical, electrical and controls within a

machine

Customization Developing and producing special purpose / custom machines requires agility

and keen understanding of customer needs.

Product development begins with customer requirements in the form of an RFA or RFQ

Producing custom machines requires speed and agility and the ability to derive new designs from existing platforms

Custom orders often entail bringing together a combination of production and custom built elements

Cost Reduction

Design productivity and predictability are important tools for controlling costs

Leveraging existing designs for new projects can dramatically help to keep costs at minimum during the design process

Fluctuations in raw materials can have a significant impact on cost

Profit margins are tight due to global competitionsavings are sought for new designs as well as existing ones

Intuitive Solutions For Every Stage of Your Design

Design Simulate Communicate Manage

Industrial Equipment Design R

esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly

Kit Assembly Drawing

Main Boom Assembly

Simulate

Publish

Manage


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Simple intuitive workflow Easy to Learn and Use Heads up user interface Interactive design tools Quick use of Standard Content


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Automatic view and dimension placement Production quality detailed drawings Avoid drawing errors


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Intelligent use of standard content Simple placement and positioning Innovative productivity tools


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Consistent workflow Automatic Bill of Materials and item balloons Comprehensive assembly views


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Easy to use assembly relationships Dynamic assembly motion


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Simulation for designers and engineers Interactive design and validation Understand how to make a better design


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Easily create graphical content directly from your SolidWorks data

Update documentation if the design changes Create interactive experiences


esem

in B

olt

er

Part Design

Part Drawing

Kit Assembly


Main Boom Assembly

Simulate

Publish

Manage

Seamless SolidWorks integration Easy to implement and use Built on Windows Explorer Focus on design Secure, Organize, Revision, Find

Spec. Purpose Mach.

ACPA

Packaging Machines

Bosch GmbH

Automation Machine

Karuda Engineering.

Agricultural Machinery

Mecanica Ceahlau

Crane

Thunder Crane

Forklist

Hyundai Heavy Ind.

Agricultural Machines

TPM Engineering

Package Maker

Robert Bosch GmBH

Oil & Gas Tank

Symphony Manufacturing

Automatic Conveyors

Legras

Spiral Pipe Mill Machine

Byard Spiral Mill

Carton Former

Bradman-Lake

Handling System

Malift

Conveyors

Montech AG

Crane

MHE Demag

Agricultural Machines

Herculano SA

Representative Industrial Equipment Clients in Action

Oil & Gas Tank

Spiral Pipe Mill

Agenda

Challenges in designing high tech products

How SOLIDWORKS helps in designing

Satellite Receiver

WIFI Modem Router

High tech industry players

Case study

Challenges in designing high tech products

Satellite Receiver Sa

telli

te R

ecei

ver

Collaboration with Electrical Department

Sheet Metal component

Design changes

Design details

2D Drawing

Full assembly

WIFI Modem Router W

IFI M

od

em

Ro

ute

r Collaboration with Electrical Department

Plastic cover

Aesthetic design

Challenges in designing hi-tech products

Do it right for the first time Save cost and save time Time to market = fast!

Combination of solid and surface modeling Less misunderstanding

Fast and quick update within single software

High tech industry players

Hardware casing products

Syntronic

KIOSK products

Xyreon

Industrial light products

Success Electronics & Transformer Manufacturer

Telecommunication products

Telekom Malaysia Berhad

Production Engineering

TPM Engineering

Case Study: Xyreon

Case Study: TPM Engineering


Hand sketch 2D drawing 3D model in SolidWorks


Location: Langkawi, Kedah Boat size: 19 wooden boat Speed gained: 10 knot by GPS

1st design concept in SolidWorks


Benefits

User friendly - easy to master the software, can fully utilize it

Good value - the expectation for the product were beyond what had paid for

Agenda

Challenges in the plant industry and capabilities needed

Provide ideas on how to use SOLIDWORKS for your structural design and plant layout needs

Techniques to work with existing 2D data How to work with imported data and large assemblies. How to extract information from your model

Challenges in the Plant Industry

Inflexibility of design Challenges:

Manually update the design with many effort needed

Solutions:

SOLIDWORKS have comprehensive library to reuse in future project.

Hard to visualize in 2D Challenges:

Hard to imagine the 3D model from the 2D design

Solutions:

SOLIDWORKS generate intensive 3D design for high clarity viewing

Difficulties in identify the design defect

Challenges:

Hard to foresee any possibilities of overlapping during design

Solutions:

SOLIDWORKS have evaluate tools in checking the interference as well as clearance verification

Manual retrieve technical data

Challenges:

Use a lot of manual hand calculation to calculate the size of the piping or quantity of beam in frame structure design

Solutions:

SOLIDWORKS can call out the cut list to automatically the process of calculation.

Imperfect in information linking

Challenges:

Design data is individual without link to each other. Repeating process is needed to changing the new design

Solutions:

SOLIDWORKS file synchronize in between part, drawing and assembly. Every design information is linked to each other

Plant Design Overview Water Pump Skid Cooling Tower

Water Storage Site

Storage Tank

Property Layout

Main Building

Plant Design Walkthrough

Plant Design P

lan

t D

esig

n

2D to 3D Data Manipulation

Structural 3D Design

Buildings Assembly

Storage Tank Configuration

Routing / Piping

Pipe Documentation

Walkthrough Animation

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Collaboration between native DWG file with SOLIDWORKS

Quickly create the 3D based on the imported 2D data

Apply appearance for realistic 3D presentation

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Easily create the structural design in accordance with the standard library

Automate the process with BOM update automatically in any design changes

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


SOLIDWORKS works with many solution partner, for instance, steelworks to collaborate the design data.

Simply bring in the source of file imported into SOLIDWORKS and drag and drop into the plant layout .

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Easily configure various of design by specifying the standard size in one single platform

Set the rule or control design variable to have several version of design options in one document

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Specify from various of standard size available and quickly drag and drop to apply piping and routing into the assembly

It is free to download from 3D SOLIDWORKS community website and customizable

Much flexible in verify the piping design in 3D environment

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Document the pipe needed automatically based on the piping design in SOLIDWORKS

List out the required length of each pipe to be manufactured

Plant Design P

lan

t D

esig

n



Buildings Assembly


Routing / Piping

Pipe Documentation


Create the walk through animation as if you moving inside the plant.

Video can be generated as AVI format and play by Windows Media Player

Intuitive Solution For Plant Industry Challenges

SW maximum flexibility with its parametric & relationship modelling method with comprehensive library

Use SW 3D design in maximizing visibility

to enhanced communication

SW clearance verification to check the gap between

equipment and interference detection

Automate the process of calculation in SW based on 3D

geometry

Design data associative and ability to leverage design data

from AutoCAD, Steelworks, Tekla,

Representative Process and Plant Clients in Action

Oil Field products

Kvaerner

Pumps

Weir Pumps

Water Treatment Plant

Techkem Sdn Bhd

Steam Gen. Equip.

Babcock & Wilcox

Steel Mills

Inteco, Austria

Heater

Boilermech Industries Sdn Bhd

EPC

Grenland Group

Pump & Heater BIH Heaters (M) Sdn. Bhd.

Processing Plants

Newpoint Gas

Drainage Products

ACO Technologies

Poultry Production BD Agriculture (M) Sdn. Bhd.T

Elec. Power Products

Homac Companies

Water Treatment

Watterson Sdn Bhd

Fuel Cell Systems

Nueva Fuel Cells

Boiler

Citech Industry

Poultry Farm

My C-Line Sdn Bhd

BD Agriculture

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SWID2016 the Three Engineers

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