Suzuki DT15 (86-88) - Browns Point

DT 15 (1986-1988)

PREFACE 3. INNER PmTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column

indicates the component of the assembly also available individually. When it becomes necessary t o replace p a r t s on SUZLMI OUTBOARD MOTWS, always

use SUZUKI GENUINE PARTS uhich have passed a s t r i c t inspection which guarantees quaLity and performance.

VG, VH, VJ. ones -

4. HOOIFICATION NOTICE A par ts bul le t in w i l l be sent t o you on a l l occasions when changes i n

par ts occur, including interchangeable modifications between new par t s and old This par ts catalogue covers the list of a l l service par t s f o r SUZIXI DT15

;!!;;RUCTIONS FOR QUOTING THE CATALOGUE,

1. DIMENSIONS Oimenfions of the parts i n t h i s catalogue are indicated i n uni t millimeters.

2, ABBREVIATIONS Abbrevktions used i n t h i s catalogue are as follows: AR : As required NT : Number of tee th ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over size F.No. : Frame number STO -: Standard d : Diameter of material T : Thickness I D : Inside diameter us : Under size OD : Outside diameter W : Width

“ L : Length S,L,UL,LL : Transom type LH : Left hand side RH : Right hand s ide

323456 : From F.No. -123456 12 Y x 5.6 -- . .- .- .Figures i n the description column

I D OD T(or W,L)

-123456 : Up t o F.No.00993-123456 .

show the dimensions of parts. -I 17-

5 . NoTE 5-1. There a re sme di f fe ren t par ts from those of production models among

s p a r e p a r t s f o r the administrative reasons and c m n use or’ them with other models.

I n respect of rubber hoses and vinyl tubes, please be sure t o use them by cutt ing of f according t o the length mentioned on par ts catalogue or what is actual ly required on the vehicle.

Note t h a t the drawings on the i l lus t ra t ion page are f o r ready reference of spare par t s number, not t o be used as an assembly manual. When assembling. use ”SUNK1 SERVICE MANUAL”.

5-2.

5-3.

6. ENGINE NUMBER

- -. ,- -I

DTlS VG : 01501-613324-619039 0715 VH : 01501-719010-722033 DT15 VJ : 01501-8220S4-

8.

: Color No. : Color description : 0% : Arctic Si lver : OLT : Francois White-2

DT 1 5 VY E3 - 3 . - DT 15 VJ E3 - 2 -

A1

FIG.l

. . .

I

11

1 F I G . l ( B- 2) CYLINDER

Q’TY REF-NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2

3 4 5

6

7 8

9 10 11 12 13 14 15 16-1

16-2

17 18

19 m 21 22 23 24

11110-93900-0213 CYLIW HEAD iui0-93930-02n c n I m HEAO 11141-93901 GASKET. cyllnder head 01107-08402 BOLT 08322-21082 WNR 08323-21082 Lea( WASHER

iuoi-93x11-oat CYLINDER ASSY

01107-06652 .BOLT (6x65)

oiio7-0r~s2 .mu

04211-09109 .KNOCK PIN

08321-21062 .LOCK W E E R

01107-08452 .BOLT 08321-21082 .LOW W A S H 3 08322-11082 .WASHER 14151-93901 GASKET, exhaust cover 14U1-95900 PLATE, exhaust cover 14141-93950424 COVER, exhaust

14&31-93951-02M COVER, exhaust

17670-93962 THERMOSTAT (50OC) 17681-93951-02M COVER, thermostat 17685-93950 GI\SKET, thermostat cover 01107-06352 BOLT 08321-21062 LoaC WPSHER 0110746252 BOLT 08322-2062 WASHER 11400-93894 W E T S T

1 model VG:DT15 1 model VH.VJ:DTU 1

10 10

10

1 2

2

4 2

6 6 6 2 1 1

DT15:-615538 1

DT15 : 615539-

1 1 1 3 3 9 9 1 OPT

.- __ DT 15 V 3 E3

FIG.2

6

- FIG.2 ( B- 3) cRAN(St!AFT

Q’TY

DT 15 VY E3

12110-93130 PISTON

12110-93130-025 PISTON (OS:O.25) 12110-93130-050 PISTON (05:0.50)

12140-93121 RING SET, piston 12140-93121-025 RING SET, piston (OS:O.25) 12140-93121-050 RIff i SET, piston (05:0.50) 12151-93100 PIN, piston 09382-14001 SNAP RING

09263-14019 BEARING (14X18~19.8) 12200-93904 CRAN(SHAFT ASSY

12161-93902 .ROO. connecting 12211-93900 .PIN, crank

09263-20051 .BEARING 09160-20052 .THRUST WASHER 12221-93902 .CRAN(SHAFT. upper

12231-93901 .WHEEL, middle upper

12232-93900 .WHEEL, middle under

12240-93900 .CRANKSHAFT. under

09289-30008 .OIL SEAL

09262-25078 .BEARING (25X52X15)

09283-25035 OIL SEAL (25X40X7) 09160-36l?O3 THRUST WASHER 09160-46004 THRUST WASHER 09283-25075 OIL SEAL (24X52X7)

2 2 OPT

2 OPT 2 2 OPT

2 OPT

2 1 2 1 2 2

2 4 1 1 1 1 1 5 1 1 1 1

DT 15 VY E3 83

FIG.3 3

FIG.3 ( 8- 4) INLET CASE Q”TY

REMARKS DESCRIPTION REENO. PART NO.

1 2

3 4 5 6-1

6-2

6-3

7 8 9 10 11 .12 13 14 15 16 17

13250-93900 REED VALVE ASSY

13153-93900 .REED VALVE

13252-95900 STCPPER, reed valve 02ll2-03068 .SCREW 08321-21067 .LOCK WAWER

12481-93901-02~ W E , inlet

12481-93910-02M CASE, inlet

32481-93913-OZM CASE, inlet

01107-06352 08321-21062 13811-93950 L3812-93900 03242-05169 13125-93950 12485-93900 01517-06902 09160-06066 13633-93900 09148-06008

BOLT (6x35) LOCK WASMR CASE, silencer COVER, silencer SCFZW

W E T , carburetor PIECE, inlet case BOLT

WASHER (6.5xZOxl.6) LEVER. choke NUT

1 2

1

3

DT 15 VY E3

16 17

DT 1 5 VJ E3 B4

FIG.4 ,

7 17 @ -10

P 2

4 FIG.& ( 6- 5) CARBURETOR

Q'TY REENO. PART NO. DESCRIPTION REMARKS

1-1 , 1-2

2 3 4

5 6 7 8

9 10 11

12-2 u 14 15 16-1 16-2 16-3 16-4 16-5 16-6 17

13200-93902 i~~oo-9im2

09492-57003 13661-93900 13266-96110 13254-98100 13250-98110 13371-98100 l.3251-98100 13267-93900 13343-98100 l.3613-98100

09491-urOLs 09491-25014 15100-93900 15170-93900 13521-93900

09493-27006 09491-20010 09492-95008 09491-26009 09491-23013 09491-22Ol.l' 13631-93900

CARBUSTOR ASSY CARBURETOR ASSY

.XT, pilot (57.5)

.SPRING, throttle

.PIN. float

.RoAT

.NEEDLE

.GASKET. f loa t chamber

.SCREW, throttle .stop

.BOLT

.5arm, pllot

.Gc\sKET'

.JET. IWII (122.5)

.JET, main (125)

.W ASSY. set

. . D I r n M SET

.RING JET, main (115) JET, main (100)

JET. main (95) JET. mein (130) JET, mein (117.5) JET. main (112.5) KNOB. choke lever

1 model VG:OT15 1 model VH,VJ:DTlS

1 1 2 1 1 1 1 1 1 1

1 mode VG:OYl5

1 model VH,VJ:DT15 1 1 1 1 OPT 1 OPT

1 OPT 1 OPT 1 OPT 1 OPT

1

DT 15 VY E3 DT 15 VJ E3

FIG.5

DT 15 VY E3

- 9

5 FIG-5 ( B- 6) NEL P W

a*Tv REF.NO. PART NO. DESCRIPTION REHARKS

1 2 3 I

5 6 7 8 9

10

15110-93400 15115-93400 15112-93400 15113-95400 15116-95400 08310-22082

08322-21082 09343-05137 09343-05132 09401-08410

FILTER, fuel -0 RING STRAINER .CUP .PACKING. filter WT WASHER HOSE (CON*FILTER) W E (FILTER-rPW) CLIP

DT 1 5 VJ E3

1 d

1 1 1 1 1 1 1 L:5W127 1 L:500+270 1

56

. <

FlG.6 I

6

R G . 6 ( 8- 7) WATER W P'TY

DESCRIPTION REMARKS REENO. PART NO. 1 17411-93901 CaSE, water pump 1 2 17461-93901 IHPELLER, water pump 1 3 17471-93902 P W L , pump case under 1 6 17472-93901 GAY(ET. case under 1

5-2 17561-93900 TUBE. rater (L) 1

6 17563-93900 RUBBER. water tube upper 1 7 17564-93900 BUSH, water pump case 1 8 17617-93900 c;RopMT. punp case 1 9 17562-93900 m Y 1 10 09202-04034 PIN 2 11 09100-08222 BOLT (8x55) 1 12 09160-08025 WASHER (8.Sx16~1.2) 1 13 17462-93390 KEY 1

1 14 17450-93920 HOUSING. water inlet 15 09289-120003 .OIL SEAL 1 16 17451-93900 .DRAIN, water inlet 1 17 17452-93901 W E T 1 18 17520-935rG3 TUBE, water inlet 1 19 09100-06106 BOLT 1 20 09308-30010 G R W T 1 21 09308-30011 GRDmET 1 72 17400-93950 K I T , water pump repair

5-1 17k-93910 TUBE. water ( 5 ) 1

1 OPT

DT 15 VJ.E3 DT 15 VY E3 B7

I

FIG. 7 FIG.7 ( B- 8 ) STARTER Q'TY

DESCRIPTION REMARKS REEND. PART NU

1 18100-93901 STARTER. =coil 1 2 18120-93900 .oRuH, sheave 1

/-- 17 3 18131-93900 .PAWL. drive 1 4 18151-93900 .PLATE 1 5 18142-93900 SPRING 1

f-,9 -7

I &'5 6 18153-93900 .SPRING 1

i @ I I

i j

DT 15 VJ E3

7

10

11 12

13 14

16 17 18 19

18335-96300 .WASH3

08321-31067 .LOW WA!NER 18200-93900 .c;RIP ASSY

18210-93001 ..GRIP 18281-93900 .GUILE, rope 1828L-96300 .REEL, stopper

18264-93900 .SPRING

18348-96300 .PIN

18292-93900 .CABLE NSI (L:315) 01517-06302 BOLT

1

1 1

1 1 1

l 0- 10

32-9

DT 15 VY E3 818

.

I 3

DT 15 VJ E3

8 FIG.8 ( B- 9) TMOTTLE CONTROL

Q’TY REENO. PART NO. DESCRIPTION REHARKS

G 19121-93901 L E E R . throttle 1 2-1 19141-93901 CAM, throttle 1 model VG 2-2 19141-93910 CAM, throttle 1 model VH.V3 3 19811-93900 . LIMITER. throttle 1 6 09160-06046 WASMR (6.5~20~1.5) 1 5 01107-06122 BOLT 1 6 01107-05262 BOLT 2 7 02112-05162 SCREW 1

LO 08310-11052 NUT 1 1 19132-94501 CONNECYOR 12 09119-05010 BALL PIVOT 13 08322-21052 WnSHER 14 09140-05001 NUT

DT. 15 VY E3 B9

FIG.9 9

FIG.9 8-10) CWM P'TY

REMARKS REF.NO. PART NO. DESCRIPTION

1 1 1 1

1 21110-93911 LEVER, clutch 2 23311-94300 TlRNWXLE, clutch rod 3 25211-93900 WIDE shift rod 4 23111-93901 ROO, clutch

5 25211-93900 AfW. clutch rod 1 1 1 1 1 1

6-1 25lll-93910 ROD, shift (5) L:245 6-2 25lU-93900 ROD, shift (L) LS72

a 21220-93900 BUSH, clutch lever 9 23213-93900 SPRING, notch plate

7 z3ii-93900 CAH. hift

10 09140-06004 NUT 1 11 09384-06003 SNAP RETAINER 1 12 01317-06128 BOLT 1 l.3 25222-93902 BOOT, sh i f t rod 1

15 2 16 1

1 14 09160-05005 WASHER (5.5X24~1.6)

1 1 1 1 1 1 1

17 09280-19006 0 RING 18 25205-93902 COLLAR. shift rod 19 09108-05007 STUD BOLT 20 09159-05015 NUT 71 21333-93900 ARM. electrical El 12 02112-05162 SCREW 23 08310-11052 NUT

17

DT 15 V J E3

FIG. 1 0 10

FIG.10 ( C- 2) STARTING MOTOR Q'TY

REMARKS REF-NO. PART NO. DESCRIPTION

1 31100-93531 MOTOR ASSY. starting 1 2 31313-93530 .AFMATW, starter 1 3 31320-93530 .PINION AS5Y z 4 31312-93530 .STOPPER SET, pinion 1 5 31132-93530 ..BRUSH. (+) 1 6 31132-93530 ..BRUSH, (-) 1 7 08310-22067 .NUT 2 8 08321-21067 .LOCK WASHER 2

10 31281-93530 .BOLT, starter housing 2

11 08321-21057 .LOCK WASHER 2 12 31?00-95502 RELAY, starter 1 13 31911-93902-02M BRACKET, starter 1 1Ir 01107-06257 BOLT 1

15 08321-21067 LOW WASHER 4

17 01107-08258 BOLT 2

2 9 08322-21067 .WASHER

4 16 08322-11068 WASHER

2 2

18 08321-21088 LOCK WASHER

19 08322-11088 WASHER

26 31805-95501 @RACKET, motor relay 1 21 02112-05088 SCREW 2

23 38422-94510 DAMPER. starter relay 1 2 22 08321-21057 COCK WASHER

I 1

DT 15 VS E3

DT 15 fi E3 c2

15

14

F I G 3 1

8

11 FIG.11 ( C- 3) MAGNETO

Q'TY REENO. PART NO. DESCRIPTION REHARKS

1 32101-93911 2 32120-93921 3 32140-93900 I 02112-06258 5 08321-211367 6 02112-04068 7 08321-21017 8 32102-93912 9 09140-14008 10 09160-14029 11 08541-31019 12 32390-93900 13 02122-06167 14 09404-06404 15 02112-06128

DT 15 Vd E3

STARTER ASSY

.COIL. lighting

. C O I L . ignition primary

.SCREW

.Lea( WASHER

.SCREW

.LOCK WASHER

F L M E L NUT WASHER KEY RETAINER, magneto stator SCREW CLAMP SCREW

1 L 1 2

2

2 2

1 1 1 1 2 I

1 1

FIG. 1 2

7

6

10

12 FIG.12 ( C- 4) IGNITION

Q’TY

1 32900-93901 COI UNIT 1 2 08322-21067 WASHER 2 3 01107-06207 BOLT 2 4 08321-21067 LOCK WASHER 2 5 35510-95510 CAP. spark plug

REF-NO. PART NO. DESCRIPTION REMARKS

2 model VG

6 09482-00269 S P M PLUG, B7H5 2 7 09403-11307 CLAMP 1

2 model VH,VJ 2 model VH,VJ

335112-98000 SEAL. high tension cord 2 model VH,VY

0 33510-22010 CAP. plug 9 335111-93950 SEAL. plug 10

DT 15 VY E3 DT 1 5 VY E3

FIG. 1 3 FIG.13 ( C- 5) ELECTRICAL (1) P'TY

REENO. PART NO. DESCRIPTION REMARKS 1 32800-95720

2 02112-05252 3 08321-21052 I 33810-93900 5 33812-96300 6 33820-93900 7 36740-93900 a 33816-96300 9 03202-06259 10 01107-06167 11 08321-21067 12 33833-95500 15 36610-93901 14 37160-93910 15 37W-95200

RECTIFIER ASSY

SCREW

LOW WASHER

CABLE ASSY. starter GRCM€T, starter cable CABLE ASSY, positive terminal CASE ASSY, fuse CLAW. two cable SCREW

m r LOCK WASHER TUBE. trim reLay cable WIRE HARNESS, ME SWITCH ASSY, start .NUT, trim switch

1 1 1 1 1

1 1 1 1

1 1 1 1 1 1

DT 15 V J E3

FIG. 14 14 FIG.l& ( C- 6) ELECIR1CP.L (2)

Q T Y REUARKS REBNO. PART NO. DESCRIPTION

I m z i - m o z swmi nssy. neutral 1 2 >7725-94302 rtciuniw, neutral switch I 3 37726-93901 W E T , neutral switch 1 Iz 09100-06131 BOLT (6x17) 1 5 09160-06090 WASHER (6.5~13~1) I 6 09162-06001 L O U WEHER I 7 17800-93950 SWlTCH ASSY. stop I 8 09100-06111 BDLT (6x12) 1 9 09160-06090 WASHER (6.5~13~1) 1

10 09162-06001 LUM WEHER 1 11 s m 0 - 9 8 1 0 ~ SWUCH n w . emergency 1

DT 15 .VJ 83 DT 15 VJ 13

FIG. 1 5 15

9

l REENO.

1 2-1 2-2 3 4 5 6-1 6-2 6-3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

FIG.15 ( C- 7) CLAMP W E T

PART NO. DESCRIPTION 43110-93920-OB BRACKET, clamp STBD 41120-93920-02M W E T , clamp PORT

41120-93940-02M BRACKET, clamp PORT

41212-93000-OBI HANDLE:, clamp 09205-06012 SPRING PIN 09303-10003 BUSH 41211-93910 SCREW, clanp (L:78) 61211-93920 SCRfW, clamp (L:90) 41211-93900 SCREW, clamp (L:68) 11222-93910 PIN. tilt stopper

41221-96300 YN08, tilt stopper 41213-98100 PLATE. clamp

45620-93900 PIN, tilt lock 09w11-17001 .SPRING

09100-06105 BOLT 09140-06020 NUT

09162-06006 LOCK WASHER 09~80-06ii3 smcm 09100-10199 BOLT 09159-10050 NUT 09160-10082 WASHER

09440-22008 SPRING

41310-93900 ROD, clamp bracket lower 55320-95310 ZINC SET, protect ion 36894-95200 LEAD (L:165) 09225-05050 SCREW

09161-05014 WASHER

Q'TY REMARKS

1 1 model VG 1 model VH,VJ 2 2 1 2 2 OPT 2 OPT 1 2 1 1 1

1 1 1 1 model VG 1 1 1 1 1 model VH,V3 1 model VH,VJ 1 2 2

DT 1.5 VY E3 10

DT 15 VY E3 c7

FIG. 16 31

16 FIG.16 ( C- 8) SWIVEL BRnWEl

P'TY REENO. PART NO. DESCRIPTION REMARKS

1-1 43111-939W-O%. BRACKET, swivel

1-2 45111-93910-0% W E T ' , swivel

1-3 43111-93911-02M BRAD(FT. swivel

2 3 4 5 6 7 6 9 10 11 12 13 16 15 16 17 i a 19 20

22511-99001 NIPPLE. grease 43711-93901 Buy(, steering 63750-93902-024 BRACKET. steering

43411-93900 ADJUSTER, steering 45231-93902 ARM, reverse lock 45216-93902 SPACER, reverse lock am 45241-93901 LINU. reverse lock arm 45252-93901 LIM, release lever 45255-96300 KN08, release lever 65257-95900 MKH, release lever 45260-96300 LEVER, release 45311-93900-02M BRACKET, release lever

09306-10012 BUSH

~

09100-05011 BOLT (5x12) 09160-04012 WASHER (4.2XlOWl)

09204-01001 COTTER PIN 093l.9-04001 BUSH

09440-01021 SPRING 09443-05013 SPRING

1 "

1

1

DT15, -619039

bT15,719WO-720365

0115,720366- 3 2 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1

DT 15 VY E3

DT 15 VY E3

31 FIG, 1 6 FIG.16 ( C- 9 ) SWIVEL BRACKET

Q’TY DESCRIPTION

21 09443-11019 SPRING 2

22 4x12-93900 COVER, adjuster 1 23 09100-08232 BOLT 1 24 09160-08082 WASHER (8.5X16X1.2) 1 25 09&0-11022 SPRING 1 26 09160-0.5010 WASHER (5.5X10~0.8) 2 27 09200-05014 P I N 1 28 09200-06051 P I N 1 29 09160-27UO9 WASHER 2 30 09280-27004 0 RING 1

31 13765-93900 CUSHION 2 32 09160-06082 WASHER 1 33 43755-93900 ATTCHMENT, bracket 1 34 09100-08224 BOLT 18x35) 2

35 09162-08003 LOCK WASHER 2 36 09140-08016 NUT 2

37 45700-93900 SH&LLOW CRXVE ASSY 1 38 15200-93901 REVERSE LOCK SET 1

REENO. PART NO.

DT 15 VY E3

RERARKS

OPT OPT

OPT OPT

OPT

DT 15 VJ E3

FIG. 1 T

. . .

j DT 15 VJ E3

18 FIG.17 ( 0- 2) EXHAUST TUBE

P'TY

1 14211-93900 TUBE, exhaust. 1 2 14213-93900 GASKET. exhaust tube 1 3 09100-06121 BOLT (6x30) 4 4 09162-G6006 LOW WASHER 4 5 11453-93901 CASKET. under oil sea1 1 6 52113-93901 GASKET. drive shaft 1

DESCRIPTION REMARKS REENO. PART NO.

DT 1 5 VJ E3

FIG. 1 8

I !

DT 1 5 VJ E3

19 FIG.18 ( 0- 3) DRIVESHAFT HOUSING

B'TY REF-NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5-1

5-2

5-3 5-4

5-5

5-6

6-1 6-2 7

8 -1 8 -2 9

10-1 10-2 11

12 . u LO 15 16 17 18 19 m

09160-06015 WASHER (6.SxUXl) 09162-08007 UNX WASHER 09100-08214 BOLT (8x50)

52ll1-93912-02M HOUSING, d r i v e s h a f t ( 5 )

09100-08197 BOLT (8x85)

52113-93933-02M HOUSING, d r i v e shaft (5)

52531-93930-02M HOUSING, d r i v e shaft (S) 52111-93902-024 HOUSING, d r i v e s h a f t (L)

92111-93903-024 HOUSING, drive shaft (L)

52111-93920-02M HOUSING. drive shaft (L)

54121-93900 CUSHION. upper mount 54121-93910 CUSHION. upper m u n t 54137-93903 COVER, upper mounting

6 6 4 2 1

1

L 1

l

1

2 2 2

54130-93903 HOW. upper 2 54221-93910 HOW. upper 2 54151-93900 MOUNT, lower thrust 1 54210-93910-024 COVER, lower mounting 1 54210-93910-02H COVER, lower mounting 1 54125-93901 MOUNT. upper thrust reverse 1

54167-93900 09100-08220 09100-082u9 09100-08210 09140-08016 09140-08016 09160-08082 09160-08084 09160-08083

DT 15 VJ E3

MOUNT. lower s i d e BOLT -

B o u wLr

twr NUT

WASMR (8.5X16x1.2) WASHER WASMR

ori5:-m758 +52111-93913-0iN W52117-94400

or~~:6177~9-

oris:kins8

model VH.VJ

+52111-93903-02!4 w/52117-94400

DT15:617759- mode1 VH.VJ

model VG:DTl5 mode1 VH,VY:DYLS

model VG:DTLS model VH,VJ:OTLS

model VG model VH,VJ

D3

FIG. 1 8 20 FIG.18 ( 0- 6) WIVESHAFT HOUSING

Q’TY

@ ‘

DT 15 VY E3

REF.NO. PART NO. DESCRIPTION RENARKS

21 09162-08007 LOCK WASHER 2 22 09162-08007 Lea( WASHER 3 23 09100-06112 BOLT 1 26 09105-08113 BOLT 2 25 09162-06056 LWX WASHER 1 26 09202-06039 KNOCK PIN 2 27 50213-93900 PIN 2 28 52117-94600 TUBE, water 1

30-1 36895-87000 LEAD 1 L:210

1 L:l95.

1 L:165 29 36896-95200 LEA0

DTl5 : -720365 30-2 36896-94400 LEAD

DTL5:720366- 31 09125-05050 SCREW 2 32 09161-05016 WkHER 2

DT 15 VY E3 D4

L I

FIG.19 ( 0- 5) GEAR CASE Q'TY FIG. 1 9

DESCRIPTION REMARKS REENO. PART NO.

1 model VC,VH 1-1 55100-93900-02M CASE. gear

1-2 55100-95901-0% CASE, GAR 1 model VJ 2 09263-15019 .BEARING (15XZlX12) 2

3 08113-62057 .BEARING 1 4 55321-93900 .ZINC, protection 1 5 09100-06115 .BOLT (6x15) 1 6 09160-06015 .WASHER (6.5X13X1) 1 7 09100-08232 BOLT (8x30) 4 8 09162-08003 LOCK WASHER 4

9 09248-10005 PLUG 3 10 09168-10022 W E T (10X17X1.5) 3 11 56120-73900-02M HWSING, propeller shaft 1 12 08110-60050 .BEARING 1 13 09280-57002 .O RING 1 14 09289-i7006 .orL SEAL (16~30x6) 2

2 15 09100-06103 BOLT (6x20)

2 16 09162-06001 LOCK WASHER

17-1 58110-93900-01T PROPELLER, 3x9 1 / 4 ~ 7 (M700) L 17-2 58110-93950-OlY PROPELLER, 3x9 1/4X8 (M800) 1 17-3 5d110-93931-01T PROPELLER, 3x9 1/4X10 (H1000) 1 L TYPE:STO

17-4 58310-93920-03Y PROPELLER, 3x9 1/4X9 (M900) 1 17-5 58110-93941-0LT PROPELLER, 3x9 1/4X11 (M1100) 1 5 TYPE:STD

18 58120-93901 BUSH. propeller 1 Bush not i n c l u d e d w i t h pr : 19-1 58100-93703-01T PROPELLER, 3x9 1/4x7 (M701) 1 19-2 58100-93723-03'1 PROPELLER, 3x9 1/4X8 (M801) 1 19-3 58100-93723-01'1 PROPELLER, 3x9 1 / 4 ~ 9 (M901) 1 19-4 58300-93733-037 PROPELLER, 3x9 l / l X l O (M1001) 1 19-5 58100-93743-01T PROPELLER. 3x9 1 /4X l l (H1101) 1

20 58320-93701 .BUSFI, propelLer 1

-

DT 15 VY E3 L a DT 15 VJ E3 D5

FIG. 1 9 31

4

a

22 FIG-19 ( 0- 6 ) GEAR CASE

P'TY REF-NO. PART NO. DESCRIPTION REMARKS 21 57632-93900 STOPPER, propeller bush 1 22 57633-93900 SPACER, propeller nut 1 23 09159-12014 NUT 1 21r 17631-93901 FILTER, water 1 25 55331-93901 CORE, exhaust seal 1 26 55332-93900 RUBBER, exhaust seal 1 27 09202-06023 KNoo( P I N 2 28 09160-12066 WASHER (12.5X22x2.5) 1 29 09204-02004 COTTER P I N 1 30 55300-95500 ZINC, protection 1 OPT

31 55181-95200 ATTACWNT, flush hose 1 OPT

32 0833143329 CIRCLIP 1

DT 35 VY E3 D6

FIG. 20 1-3-43

I) 23

FIG.20 ( 0- 7) TRANSMISSION

REF-NO, PART N R DESCRIPTION REMARKS

1-1 1-2 2 3 4 5-1 5-2 5-3 5-4 5-5

5-6 5-7 6 7 8

9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9

57100-93910 57100-93900 08110-60020 09380-15001 09160-20027 09260-20041 09160-20042 09160-20043 09160-20044 09181-20005 09181-20006 09181-20007 09160-21009 09263-20024 57510-93902 57521-93902 09160-17024 09560-17039 09160-17025 09160-: 7040 09160-17026 09160-17061 09160-17027 09160-17062 09160-17028

SHAFT ASSY, drive (S)

SHAFT ASSY. drive (L) .BEARING .CIRCLIP WASHER (20~35~2.75) SHIM CT:1.0)

SHIM (T: l . l ) SHIM (T:1.2) SHIM (T:1.3) SHIM (T:0.7)

SHIM (T:0.8) SHIM (T:0.9) WASHER (21~35~2.75) BEARING (20~35~4.5) GEAR, forward GEAR, reverse WASHER (T: l . l ) WASHER (T:L.2) WASHER (T:1.3) WASHER (T:l.4) WASHER (T:1.5) WASHER (Tt1.6) WASMR (T:1.7) HASHER (Y:1.8) WASHER (T:1.9)

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DT 15 VY E3 11 a

DT .15 VJ E3

1 -

FIG. 20 3-

24 FIG.20 ( 0- 8) TRANSnISSIOb4

Q’TY DESCRIPTION REMARKS REENO. PART NO.

11-1 11-2 11-3 114 11-5 11-6 11-7 12 13 14 15 16 17 18 19 20

09160-25040 09160-25041 09160-25042 09160-25043 09181-25023 09181-25026 09181-25025 08211-15222 57610-93901 57621-93902 09202-04015 09440-05027 09440-32008 57631-93901 57632-98500 57311-95901

DT 15 VY E3

SHIM (T:l.O) SHIM (T:l.l) SHIM (7:l.Z) SHIM (T:1.3) SHIM (T:0.7)

SHIM ( 1 : O . B ) SHIM (T:0.9) THRUST WASHER (T:1.5) SHAFT, propeller SHIFTER. clutch dog PIN SPRING SPRING ROD, push PIN PINION

2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1

D8

FIG. 2 1

2'3 I 15

25 FIG.21 ( 0- 9) LGMR COVER a-w

1 61111-93901-02?4 COVER, engine under 1 2 61112-93901 RUBBER, under cover 1

REF.NO. PART NO. DESCRIPTION RENARKS

3-1 61631-96301 RACK. under cover 1 model VH 3-2 61631-94410 RACK. under cover 1 model VJ 4 61633-93900-Om LEVER, hook 1 5 01107-06102 BOLT 1 6 08322-21062 WPSHER 1 7 09164-13005 WASHER 1 8 01107-06252 BOLT 2 model VG,VH '

9 011074352 BOLT (6x35) 2 model VG.VH 10 08321-21062 LOCK WASHER 4 model VG,VH Ll 09306-13002 WSH 1 12 61159-96301 CAP. drain 1 13 09250-10012 CAP 1 14 23131-93900 BOOT, clutch rod 1 15 13632-93900 G R M T , choke knob 1 16 61117-93921 COVER, air lntake 1 17 61138-93900 COVER, water 1 18 02112-06122 SCREW 1 19 08321-21062 WASHER 1 20 09282-12002 OIL SEAL (12.8X25XY) 2 21 01517-06252 BOLT 2 model V3 72 01517-06352 BOLT 2 model V3

1 OPT 23 36412-93900 (;ROWET

24 36632-95501 CLAMP 1 OPT

DT 1.5 VJ E3 D'S 15 VY E3

FIG. 22 26

FIG.22 ( 0-10) ENGINE COVER P’TY

REENO. PART NO. DESCRIPTICN

1-1 61402-93870-024 CWER SET, engine 1-2 61402-93871-024 COVER SET, engine

1 1

2 61422-93930-706 .W. e m b h front 1

3 21131-96003 .W. clutch shif t 1 (Cold+Black)

7

8 9

10 11 12-1 12-2

13 14

15 16 17 18

19

61435-93W-7OG .W, wnblem rear

61443-95940-266 .DECAL, cover STBD (Black) 61453-95940-266 .DECAL, cover PORT (Black)

(Gold+8lack)

61441-96310 .EMBLu(. SUZWI 61431-93902-02M .W, tilt UP 61620-96302 .FASTENER 61610-96310 .FASTENER

61622-93901 .SEAL, recoil starter 01107-06L22 .BOLT 08321-21062 .LDcK WASHER 08322-21062 .WASHER 03242-06169 .SCREW 09800-81800 TOOLSET 68130-93030 COVER, weather

1

1 1 2 1 1 1 1 1 1 1 3 1 1

REUARKS

model VH model VJ

model VH model VJ

OPT

DT 15 VY E3 DT 15 VY E3

FIG. 23

! ! 19 I

27 FIG.23 ( 0-11) HANDLE

P’TY REF.NO. PART NO. DESCRIPTION REUARKS

1 63121-93900-02t-i COVER. tiller handle 1 2 63114-94300 SPACER, handle cover 1 3 63115-96301 SPACER 1 4 63117-96300 COVER. stop switch wire 1 5 09140-08016 NUT 2 6 09262-08007 Lea( WASHER 2 7 09108-08077 STAND BOLT 2 8 63610-96320 CABLE A S Y , throttle 2 9 63111-%3ll-O2M HnMKE, tiller 1 10 63227-93200 PIN, handle rod 1 11 63220-96300 ROO, handle 1 12 63225-93200 BUSH, handle rod 1 13 09100-12027 SPRING 1 16 63223-93201 STOPPER, handle sod 1 15 09126-06006 SCREW 1 16 63210-93901 CRIP HANDLE 1 17 09163-06001 LOCK WASHER 1 18 63225-93400- HAFIK, handle 1 l9 63675-93900 GRomET, throttle cable 1 20 63260-96300 ADJUSTER SET, handle grip 1 71 63300-93900 BAR ASSY, extension 1 OPT

28 FIG.24 ( 0-12) NEL TAM (HOOEL VG.VH)

Q'TY

1 65000-95201 TAN( SET, fuel (23L) 1 2 65510-98507 .CAP c\ssY. separate tank 1 3 65561-98502 ..LAsKEX. tank cap 1 I 65871-93010 .GASKET. fuel gauge 1 5 0211246162 .SCREW 3 6 02212-afi402 .=w 1 7 09168-06002 .CnO(ET (6nll.8xl.5) a 8 65850-95506 .WE r\ssY, fuel 1

10 65854-93001 . .GAsKFT 1 11 65853-93001 ..STRAINER. fuel gauge 1 12 02112-04102 ..CREW 2 13 65364-95200 . .FLOAT 1 14 65830-95500 . .f ILYER 1 15 09168-L2003 . . W E T ( 1 2 . 5 X X ~ X l ) 1 16 65700-95206 HOSE ASSY, fuel 1

REF-NO. PART NO. DESCRIPTION REMARKS

1 03:13 9 65740-95500 ..CONNECTOR. male fuel

17 65750-98505 . C W C T O R . female fuel 1 ID:ll 18 63750-93000 .CONNECTOR, female fuel 1 1D:l.S 19 65781-96500 .CLIP 4

21 65720-98520 CONNECYOR. female fuel 1 L ) D : l l 72 08310-22102 NUT 1

24 65720-98590 CONNECTOR, male fuel 25 65700-95271 HOSE, fuel j o i n t l OPT,OO:ll/ID: 13

20 65770-99703 ' . P W , squeeze 1

23 08321-23102 L O d WASHER 1 1 OPY,OO:lL

DT 1 5 VY E3

Refer to FIG.25 (0-13) for model VY

.. 29

FIG.25 ( 0-U) FlEL T M (Ic#xL V.3) FIG. 25 P’TY

REENO. P A R T NO. DESCRIPTION REMARKS

1 65800-92820 TANC SET, fuel (2W) 1 1

3 65561-92Mw ..G&KET, tank cap 1 4 02152-06162 .SCREW 4 5 0918-06002 .wAyLR .4

6 65720-94410 .CONUECTU?, fuel 7 09168-12001 .GASKET. connector 1 8 65850-92000 .GAUGE ASSY, fuel 1 9 ‘ 65855-92000 ..COVER, gauge 1 10 65954-92010 - . W E T 1 11 65853-92M0 . .LENS 1 12 658%-92000 . .GASKET. lens 1 13 032214AW ;.SCiEW 2 14 65864-92000 ..RON 1

- 15 65866-92wO ..PUSH, n u t 1 16 65871-92000 . . M E T . fuel 1 17 65700-87015 HOSE. fuel 1

18 65750-94403 .CoNMCTDR, fue l 2 0 D : U

L9 65770-95503 .W, squeeze 1

20 65781-98500 .CLIP 4

72 08310-22102 NUT 1 1 23

65510-921300 .CAP ASSY. separate tank 2

1 OD:13

21 65720-94400 COEINECTOR, fuel. 1 0U:lS

08321-21102 LOCK WASHER

?*fez to IXG.?E. (0-12) for model VG,VH)

DT 1 S V J E3 D13

FIG. 26

DT 15 VY E3

30 FIG.26 ( E- 2) OPTIONAL : ELECTRICAL (1)

Q’TY

1 31101-93900 MOTOR SET, starter 1

2 33800-93900 SWITCH, starter/cable set 1 5 32102-93912 FLWEEL 1

REENO. PART NO. DESCRIPTION REMARKS

DT 15 VY E3 E2

FIG.27 FI0.27 ( E- 3) OPIIONRL : ELfClRICRL (2)

P'TV REENO. PART NO. DESCRIPTION REHARKS

1 32200-93901 COIL SET, l l g h t h 9 1 2 32001-93901 RECllFIER SET 1

I

DT.15 VJ E3 DT,l5 V J 8 3

FIG. 20 ?

32 FIG.28 ( E- 4) OFTIOML : ELECTRICAL (3)

Q’TY REMARKS DESCRIPTION REF.NO. PART NO.

1 2 3 4 5 6 7 8 9

10 LL 12 13 14 15 16 17

32500-95722 32590-93900 01107-06127 08310-11067 08321-21067 08322-21067 37802-93910 37820-98110 3782b-93900 37950-93901 091604016 02112-04302 08310-110*2 08321-21W2 09343-04109 36630-93903 56631-94300

REWLATOR ASSY, voltage STAY, voltage WLT NUT

LOW W M R WASHER

SWITCH SET, emergency SWITCH ASSY, emergency .GRM€T .BRACKET. emergency .WASHER . smn .NUT .LOW WASHER .SPACER

WIRING W E S S ASSY

.CAP

DT 15 VY E3 DT 15 VY EJ

1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1

E4

33

FIG. 29 FIG.29 ( E- 5) OPTIONAL : REMOTE CONTROL PARTS a*iY

DESCRIPTION REMARKS REF.NO. PART NO. 1 67130-93901-02M REMOTE CONTROL PARYS ASSY 2 67310-93900 .HOuIER, remo-con cable 3 09100-06115 .SOL1 (6x16) 4 09160-06015 .WASHER ( 6 5 ~ 1 8 ~ 1 . 5 ) 5 09119-06047 .PAWL PIVOT

6 09209-05017 .PIN

7 09240-0m1 .NUT 8 677413-93900 .ROD, remo-con throttle 9 09259-08026 .NUT

10 091*0-06004 .NUT 11 67410-93500-0- .LEER, remo-con throttle 12 09306-08003 .BUSH 13 67466-95200 .CO~INECTCR. Tern-con throttle 14 67417-93900 .ARM. r m - c o n throttle 15 19131-95502 .COEwECTOR, throttle lever 16 09164-08017 . W S R

67440-93900 .GUIDE, clutch cable 67270-93910 .HOLDER MHO-CON CABLE

,

DT 15 VJ E3

1 1 4

4 1 1 1 1 1 4

1 2 1 1 1 1

1 1

FIG. 30

1

I I

I

13 'f

37

DT 15 VJ E3 ~ ~~~

34 FIG.30 ( E- 6) OPTIONAL : REMOTE CONTROL (1)

a*w REENO. PART NO. DESCRIPTION REMARKS

1 67200-93960 REHOTE rONTROL Box ASSY 1 2 67232-95600 .BUSH 1 3 67232-95620 .BUSH 1 4 67296-95600 .SCREW 3 5 67291-95600 SPACER 3 6 67288-94310 .WASHER 3 7 09140-06004 .NUT 3 8 67'rj?-95610 .RUSH 2 9 67253 -95600 .WASHER 1 LO 67252-95600 .BUSH 2 11 09iOO-08232 .BOLT 1 12 67296-911300 .SCREW 2 13 67241-95650 .LEVER. free throt 1 14 09126-05005 SCREW 2 15 67243-95600 .BUSH 1 16 67220-95600 .PIATE ASSY 1 17 67275-95600 .€NO, cable 2 18 67223-95600 .KNOB, brake nDJ 1 19 67292-94300 .E RING 3 20 67267-95610 .COVER, wire 1 21 67296-95630 S C R E W 7 72 67257-95610 .CAP. lever 1 23 67256-95400 .HOLDER, neut lock 1 24 677251-95650 .LEVER. handle 1

E6 DT 15 VJ E3

35 FIG.30 ( E- 7) OPTIONAL : REMOTE CONTROL (1)

Q'TY

I 25 67297-95600 .WASHER 2 26 67273-95600 .SPACER 1 27 37820-94402 SWITCH ASSY. emergency 1 28 37823-94400 ~ ..W &ROPE 1 29 67255-95600 .ARH, neutra l lock 1 30 67261-95610 .GRIP 1 31 67140-95600 AnACnENT, t w i n remo-con kit 1 32-1 67320-95500 CABLE ASSY. remocon 6F (1.M) 2 32-2 67320-95510 CABLE ASSY, remocon 7F (2.M) 2 32-3 67320-95520 CABLE ASSY. remocon 8F ( 2 . N ) 2 32-4 67320-95530 CABLE ASSY. r m c o n 9F (2.M) 2 32-5 67320-95510 CABLE ASSY, r m c o n 1OF (3.1M) 2 32-6 67320-95550 CABLE ASSY. remOcon 11F ( 3 . M ) 2 32-7 67320-95560 C A W ASSY, remcon 12F (3.7H) 2

- 32-8 67320-95570 CABLE ASSY, remocon 13F (4.oH) 2 32-9 67320-95580 CABLE ASSY, remcon 14F (4.3H) 2 32-10 67320-95590 CABLE ASSY, remOcon 15F (4.6M) 2

32-11 67320-95600 CABLE ASSY. renucon 16F (0.9M) 2 32-12 67320-95610 CnSLE ASSY. remcon 17F (5.2M) 2 32-l3 67320-95620 CABLE ASSY, remcon 28F (5.34) 2 32-1b 67320-95630 CnSLE ASSY. r m c o n 19F (5 .N) 2 32-15 67320-95640 CABLE ASSY. refnocon 20F (6.lM) 2 32-16 67320-95650 CABLE ASSY. remcon 22F (6.7M) 2

FIG. 30 REENO. PART NO. DESCRIPTION REMARKS

1

I 1

E7

E8

37

REF.NO.

1 2 3 4 5-L 5-2

-

6

FIG.32 ( E- 9) OPTIONAL

PART NQ. DESCRIPTION

99000-31030 GASKET, l iquid N0.4

m - 3 1 0 5 0 SUw<I BWD. NO-1

99000-31120 SUWKI SILICON SEAL 99000-32050 THlEAD LOCH CMNT, super

99000-25160 GREASE, water rasistant 99000-25170 GREASE, water raslstant 99ooo-22540 GEAR OIL, outboad motor

B’TY REMARKS

€9