Sustainable rise of production performance - GAMED - OEE Analyser en.pdf · Products Clients The convenience for users, the rapid implemen- tation and the scope of performance figures

Sustainable rise of production performance

Reduce costs systematicallyThe ability of manufacturing companies to deliver products, the product quality and the production costs all depend critically on the productivity of the machines. The OEE Analyser enables you to measure the performance of your machines, to identify the causes of defects and losses and to take rational steps to optimize your proc- esses. All information and KPIs will help you to implement Lean Management and TPM© efficiently.

Ready-to-use IT ToolUsing the OEE Analyser will help you to increase the productivity of your machines quickly and without requiring extra effort from your workers. After just a few hours of setting-up time, you will have the first results in your hands. The OEE Analyser can be used with any kind of manufacturing process, whether continuous or dis-crete. It works with stand-alone machines, production lines or CNC operation. The interface to the machines is simple: the product cycles are detected using a 24V signal or OPC connection. The software does the rest.

Increase ROI from 170% to 900%OEE adds value to all sections of your manufacturing operation. For example, Merck KGaA Darmstadt were able to increase the yearly capacity of their packaging depart-ment by 14%. The ROI of the project was 170% in the first year and in the following year, reached almost 900%.

Save time, gain process insightThe automatic data capture delivers exact results and does not need any extra effort for data recording. This gives workers more time for the much important analysis of the results and for improving the processes.

The provision of KPIs at central areas makes the OEE Analyser to a management cockpit in your company. The OEE Analyser is a real time system. You can call up the current values and analyses at any time and monitor developments in the factory.

Economic benefits

• Reduce production costs per piece• Reduce quality costs by reducing

reject and rework rates• Improve your ability to deliver by

reducing throughput times• Keep your production plans• Improve materials and energy

efficiency• Improve working conditions for

production workers

Advantages at a glance

• Rapid setup• Only brief training needed• Simple machine interface• Proven on many kinds of machines• Easy to integrate into existing IT

systems• Multilingual capability• User rights function

OEE AnalyserMeasure, analyze and optimize machine performance

Machine Benchmark OEE Trend Downtime Analysis

Functions and features

• Definition of targets• Job progress monitoring• Real-time OEE/TEEP calculation• Visualization with causes of losses• Stoppage and rejects analysis• OEE per product/job• Analysis of processing times• Changeover time analysis• MTBF, MTTR, MTBM trends• Shift chart and production report• Technical/organisational availability• Machine benchmark• Overview of machine status• Correlation analysis• Andon Board

Strategic information for the whole companyMany different users benefit from the outcome. The OEE Analyse supports your machine operators and shift leaders with real time information and helps them run their shifts and shift handovers more efficiently. With Machine Eye important perfor-mance parameters will be visualized clearly and up to date in the shop floor.

The OEE Analyser enables production managers to cut out unnecessary machine stoppages in order to reduce changeover, throughput times and the material stock. Quality problems and deviations trigger corrective measures by the quality depart-ment. The maintenance department is most interested in the technical availability to optimize maintenance strategies and work schedules. And the daily figures on change over times and product cycle times help make production planning and con-sequently cost calculations more realistic and accurate.

Condensed management reports with deviation analyses give managers quick insight into results. Evaluation of unused capacity is an important guide for investments, in order to avoid costly overcapacity. Top management can use the potentials to derive precise and measurable goals for operations departments.

Stand-alone or integratedThe OEE Analyser is an autonomous software that can be used independently of other IT systems. However, depending on your needs, it can be integrated into the following systems:

• ERP System for managing product orders and feedback• Machine PLC via OPC for product data, stoppage causes, etc.• Maintenance systems for malfunction alerts and KPIs• Machine Eye for visualization on PCs, big screens and mobile devices• Data export to other systems

Machine Status Changeover Time Analysis Processing Times

Techn. / Organ. Availability

ClientsProducts

The convenience for users, the rapid implemen- tation and the scope of performance figures and reports characterise the OEE Analyser. I can highly recommend the system.“Norbert Unterkirchner, Pinzgau Milch

“

Visual DataXplorerDiscovery of errors and quality problems in the production process

IPCTPM® and maintenance management

Machine EyeVisualization in the production plant – Andon Board

OEE AnalyserProductivity analysis and performance parameters of machines

Process MasterProcess control and quality management according to ISO/TS 16949

KVP GuidePlanning, control and evaluation of improvements

ContactGAMEDGesellschaft für Angewandte Mathematik und EDV m.b.H.

Harter Straße 488053 Graz, AustriaPhone: +43 (0) 316 27 86 60Telefax: +43 (0) 316 27 86 60 -10www.gamed.com