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Sustainable and Instant- Cure UV Coatings for Concrete Floors
46
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Page 1: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Sustainable and Instant-Cure UV Coatings for Concrete Floors

Page 2: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UVolve® Instant Floor Coatings

UVolve® Instant Floor Coatings, a DSM brand, sponsors this webinar.

Questions related to content within this webinar can be directed to UVolve® Instant Floor Coatings (www.UVolveCoatings.com)

Page 3: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UVolve®: From DSM

• • Global leader in health, Global leader in health, nutrition and materials nutrition and materials

• • Annual sales:Annual sales: ~ € 9 billion~ € 9 billion

• • 22,000 employees 22,000 employees worldwide worldwide

www.dsm.comwww.dsm.com

Page 4: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Agenda

• Introduction to UV floor coating systems

• System and application method for UV curable concrete floor coatings

• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate

• UV coatings — the sustainable choice

• Project examples

Page 5: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV-curable technology

For the last 50 years, UV curing technology has been used for a wide range of applications including:

• Tube and Pipe coatings

• Optical fiber coatings

• Rapid prototyping materials

• Floor coatings

Page 6: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV-curable floor coatings

Page 7: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating systems

• Fast return to service

• Safe installation process

• Wide range of colors and textures

• Exceed limitations of traditional coatings

Page 8: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating systems

UV concrete floor coating systems can meet contract specifications as outlined by ACI. UV coatings can change the original concrete’s surface appearance and texture if colors or specialty finishes are used.

Page 9: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating systems

100% solids UV curable coatings are near-zero VOC emissions.

Page 10: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating systems

UV light cures instantly to a completely dry and durable solid finish.

Page 11: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating finishes

• UV-curable coatings are available in a variety of colors and sheens

• UV-treated floors provide a fast-track application process

• Different levels of texture are available for anti-slip

Page 12: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Agenda

• Introduction to UV floor coating systems

• System and application method for UV curable concrete floor coatings

• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate

• UV coatings — the sustainable choice

• Project examples

Page 13: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coatings systems

Single coat system rendering

Concrete base

Seal coat

Page 14: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coatings systems

Clear system rendering

Concrete base

Primer

Top coat

Page 15: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coatings systems

Color system rendering

Concrete base

Primer

Top coat

Color coat

Color coat

Page 16: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Floor prep

Page 17: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Joint repair and crack fill

Page 18: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Pour coating

Page 19: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Roll coating

Page 20: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Next layer

Page 21: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Back roll

Page 22: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Top coat

Page 23: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV cure machine

Page 24: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV cure machine

Page 25: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Application advantageUV curable floor coatings for concrete are not temperature dependent. They can be installed on cold or frozen floor surfaces because the curing process is dependent on the UV curing equipment and not ambient temperatures.

Page 26: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Agenda

• Introduction to UV floor coating systems

• System and application method for UV curable concrete floor coatings

• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate

• UV coatings — the sustainable choice

• Project examples

Page 27: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coatings can be appropriate for many projects, including:

• Commercial and institutional facilities• Government, military and aviation facilities• Healthcare: animal care, hospitals, pharmacies & biotech

facilities• Industrial sites, warehouses & distribution centers• Manufacturing facilities

Application uses

Page 28: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Food & beverage processing, handling, packaging & storage facilities

Page 29: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Food service facilities

Floors in food processing and service facilities must be kept extremely clean and NSF certification for incidental food contact may be required.

UV floor coatings are able to be registered with the National Sanitation Foundation (NSF).

Page 30: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Health & medical facilities

Page 31: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Aviation & automotive areas

Page 32: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

High traffic facilities

Page 33: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Available in colors

Page 34: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

ASTM standards

• ASTM D3363

– Film Hardness

• ASTM D2047

– Static Coefficient of Friction

• ASTM D4060

– Abrasion Resistance

• ASTM D1308

– Effect of Household Chemicals on Clear Finishes

Page 35: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Example of Chemical Resistance

*Data for UVolve® Matte Finish Topcoat

Page 36: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Agenda

• Introduction to UV floor coating systems

• System and application method for UV curable concrete floor coatings

• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate

• UV coatings — the sustainable choice

• Project examples

Page 37: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

UV floor coating systems

• Durable and safe

• Emits low or near-zero VOCs

• No risk of adverse health effects

Page 38: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

LEED® requirements

• IEQ Credits 3.1

– Air-quality related health issues

– Indoor air quality management plan must be

developed

• IEQ Credits 3.2

– Flush-out

• Flushed with outdoor air

– Air Test

• Tests for concentrations of specific chemicals

Page 39: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

• IEQ Credits 4.1

– Adhesives

• IEQ Credits 4.2

– Paints and Coatings

• IEQ Credits 4.3

– Flooring Systems

LEED® Requirements

Page 40: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

LEED® requirements

• MR Credit 2.1

– UV Coating materials do not degrade

– Use any leftover materials on future projects

– Eliminates disposal costs and challenges

– May be included in construction waste management

plans

• MR Credit 2.1 Construction Waste Management Plan

Page 41: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Agenda

• Introduction to UV floor coating systems

• System and application method for UV curable concrete floor coatings

• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate

• UV coatings — the sustainable choice

• Project examples

Page 42: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Casino project

Page 43: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Casino project

Page 44: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Office project

Page 45: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Summary

• UV floor coating systems use ultraviolet light to cure.

• UV curable concrete floor coatings provide minimal disruption to facilities compared with traditional methods.

• A wide range of colors and textures are available with UV curable coating systems.

• UV coatings are a sustainable choice with low odor, low to near-zero VOCs and minimized waste.

Page 46: Sustainable and Instant-Cure UV Coatings for Concrete Floors.

Questions?

Contact DSM:

Chuck TothSales Manager UVolve® Instant Floor [email protected]

www.UVolveCoatings.com