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Gian Marco REVEL EnDurCrete & ReSHEALience: non-destructive techniques to measure and monitor the durability of concrete
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sustainability in construction - Endurcrete

Mar 23, 2023

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Page 1: sustainability in construction - Endurcrete

Gian Marco REVEL

EnDurCrete & ReSHEALience: non-destructive

techniques to measure and monitor the durability of

concrete

Page 2: sustainability in construction - Endurcrete

Energetic expenditure

reduction in

construction

Increasing the

ENERGY

EFFICIENCY

Decreasing

energy

expenditure in

MATERIALS

production

Increasing the

DURABILITY

SUSTAINABILITY IN CONSTRUCTION

Page 3: sustainability in construction - Endurcrete

NDT TO MONITOR CONCRETE DURABILITY: THE FUTURE

Electrical impedance• Crack detection• Temperature and

humidity• Chloride ingress• Carbonation

Ultrasound• Mechanical

resistanceComputer vision• Crack detection

Thermography• Humidity

Data processing

Electrical impedance

Computer vision Thermography GPR Ultrasound

De Sitter Jr., W.R., Costs for Service Life

Optimisation, the Law of Fives, CEB Bulletin

d'Information, No. 152, 1984, pp. 131-134, 1983.

Start Time

Deg

rad

atio

n 125

25

5 Re

par

atio

n c

ost

s

Page 4: sustainability in construction - Endurcrete

How to assess the concrete durability

It is possible to use a wide selection of non-destructive

techniques in order to evaluate the durability of a concrete

structure:

Electrical impedance measurement, exploiting the self-

sensing properties of concrete

Computer vision, to evaluate the presence of cracks

Ultrasound techniques, to detect possible delamination

defects

Thermography, to evaluate the presence of humidity

NON-DESTRUCTIVE TECHNIQUES

Electricalimpedance

Computer vision

Ultrasound

Thermography

Page 5: sustainability in construction - Endurcrete

Surface electrodes

Metallic material (e.g. silver)

Fixed with conductive epoxy

Possibility to easily change

measurement position

No necessity to embed

electrodes during casting

phase

SELF-SENSING PROPERTIES OF CONCRETE

The presence of a structural

defect alters the electric current

lines path

Different measured impedance

Crack

Crack depth↑

Alert levelThe materialitself senses itsstatus and provides alertsignal.

Page 6: sustainability in construction - Endurcrete

Electrical impedance of concrete: how much

information can we obtain from it?

Electrical impedance of concrete depends on many factors:

Cement type and composition

Water/cement ratio

Porosity

Curing type and consolidation degree

Moisture content

Environmental factors (i.e. humidity and temperature)

Reinforcement corrosion (and so durability)

Chloride penetration

Carbonation

Presence of cracks

Mechanical stresses (piezoresistive behavior)

SELF-SENSING PROPERTIES OF CONCRETE

4-electrode measurement:• An electric current is

injected between the twoexternal electrodes

• The correspondingelectric potentialdifference is measuredbetween the two internalelectrodes

Page 7: sustainability in construction - Endurcrete

Ridge detection algorithms

In computer vision, ridge detection algorithms detect thin lines darker or brighter than

their neighborhood.

NDT FOR CONCRETE: COMPUTER VISION

Page 8: sustainability in construction - Endurcrete

Convolutional Neural Networks (CNN)

NDT FOR CONCRETE: COMPUTER VISION

Convolutional layer: set of learnable filters sliding over the image spatially, computing

the dot products between the entries of the filter and the input image.

Pooling layer: form of non-linear down-sampling; its goal is to progressively reduce the

spatial size of the representation (computation reduction, overfitting control).

Convolutional Neural Networks (CNNs) are a category of Neural Networks that have

proven very effective in areas such as image classification.

Crack images database CNN Training CNN Classifier

Page 9: sustainability in construction - Endurcrete

Ridge detection algorithm and CNN

A ridge detection algorithm, as opposed to edge detection algorithms, allows us to

detect the central part of a crack, so it is possible to measure the crack width.

These algorithms fail to detect cracks in not-only cracks images, but Convolutional

Neural Networks can help to solve the problem, by means of small regions

progressive selection.

NDT FOR CONCRETE: COMPUTER VISION

Without CNN classifier With CNN classifier

Page 10: sustainability in construction - Endurcrete

An useful fast and easy-to-use instrument for maintenance

operators

The use of computer vision techniques allows us to detect submillimeter cracks.

A crack width of 0.3 mm is considered possibly dangerous.

It is possible to think at a colour code (i.e. green, yellow and red) for the

dangerousness level of a crack.

NDT FOR CONCRETE: COMPUTER VISION

Low risk Medium risk High risk

Page 11: sustainability in construction - Endurcrete

How to distinguish between a real crack and

a scratch?

The combination of computer vision and thermography

(CVT) can be useful.

A real crack can be penetrated by humidity, which can be

detected by thermography.

In addition, thermography can detect delamination in

concrete structures.

NDT FOR CONCRETE: THERMOGRAPHY

Page 12: sustainability in construction - Endurcrete

NDT FOR CONCRETE: COMPUTER VISION &

THERMOGRAPHY

Concrete structure

Thermography

Ridge detectionalgorithm

CNN

Real crack?

Page 13: sustainability in construction - Endurcrete

NDT FOR CONCRETE: THERMOGRAPHY &

ELECTRICAL IMPEDANCE MEASUREMENT

• Electrical impedance is able to detect water content changes.

• The correlation between electrical impedance signal and humidity (e.g. rising damp) can be confirmed through thermography imaging.

Humidity↑

Electricalimpedance↓

Humidity

|Z|

Page 14: sustainability in construction - Endurcrete

Ultrasound inspection to detect delamination

Ultrasound velocity measurement is sensitive to humidity content of concrete.

Possibility to detect delamination in concrete structures.

Possibility to measure the time variations of concrete modulus of elasticity.

NDT FOR CONCRETE: ULTRASOUND

Humidity correlation Delamination detection(ultrasound tomography)

Signalintensity

US array

Page 15: sustainability in construction - Endurcrete

Francesca TITTARELLI

Novel carbon based additions for self sensing

concretes

Page 16: sustainability in construction - Endurcrete

ADDITIONS IN CONCRETE

…MECHANICAL

PERFORMANCES…DURABILITY

CONCRETE FILLERS/FIBERS

Page 17: sustainability in construction - Endurcrete

CARBON BASED ADDITIONS

GRAPHENE

CARBON NANOTUBES CARBON NANOFIBERS

MECHANICAL

STRENGTH

HYDROPHOBICITY

LIGHTNESS

ELECTRICAL

CONDUCTIVITY

Page 18: sustainability in construction - Endurcrete

SELF-SENSING CONCRETE

•STRAIN

•CRACKING

CARBON-BASED

ADDITIONS

•WATER

PENETRATION

Page 19: sustainability in construction - Endurcrete

CA

RB

ON

-B

AS

ED

-100

-80

-60

-40

-20

0

20

40

60

80

100

-6

-4

-2

0

2

4

6

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

Str

ain (με)

FC

R (

%)

t (s)

-100

-80

-60

-40

-20

0

20

40

60

80

100

-6

-4

-2

0

2

4

6

0 200 400 600 800 1000 1200 1400 1600 1800

Str

ain (με)

FC

R (

%)

t (s)

R² = 0.8412

-6

-5

-4

-3

-2

-1

0

0 20 40 60 80 100

FC

R (

%)

Strain (με)

R² = 0.945

-6

-5

-4

-3

-2

-1

0

0 20 40 60 80 100

FC

R (

%)

Strain (με)

RESISTIVITY 3334 Ω· m

RESISTIVITY 5.4 Ω· m

READING

ACCURACY

A. Belli et al., Evaluating the Self-Sensing Ability of Cement MortarsManufactured with Graphene Nanoplatelets, Virgin or Recycled CarbonFibers through Piezoresistivity Tests. Sustainability 10.11 (2018): 4013.

SELF-SENSING CONCRETE

Page 20: sustainability in construction - Endurcrete

CONCRETE STRUCTURES MONITORING SYSTEM

De Sitter Jr., W.R., Costs for Service LifeOptimisation, the Law of Fives, CEB Bulletin

d'Information, No. 152, 1984, pp. 131-134, 1983.

Start Time

Deg

rad

atio

n 125

25

5 Rep

arat

ion

co

sts

EARTHQUAKE OF VALLE DEL TRONTO

AUGUST 24th, 2016MORANDI BRIDGE COLLAPSE

AUGUST 14th, 2018

CONCRETE STRUCTURES

IN SERVICE LIFE

Page 21: sustainability in construction - Endurcrete

NORME TECNICHE COSTRUZIONI (NTC 2018)

Approvate con D.M. del 17 gennaio 2018

Page 22: sustainability in construction - Endurcrete

SELF-SENSING CONCRETE STRUCTURES

SELF-SENSING CONCRETETRADITIONAL

MONITORING DEVICES

EASE OF

APPLICATION

CONTINUITY

OF READINGS

MAINTENANCE

Page 23: sustainability in construction - Endurcrete

STATE OF THE ART

CARBON NANOFIBERS

COMPRESSIVE STRENGTH [1]

SHRINKAGE STRAIN [2]

[1] B. Han et al., Reinforcement effectand mechanism of carbon fibers tomechanical and electrically conductiveproperties of cement-based materials,Constr. Build. Mater. 125 (2016) 479–489.

[2] A. Hawreen et al., On themechanical and shrinkage behaviorof cement mortars reinforced withcarbon nanotubes, Constr. Build.Mater. 168 (2018) 459–470.

CARBON NANOTUBES CARBON BLACK

GRAPHENE

Page 24: sustainability in construction - Endurcrete

STATE OF THE ART

CARBON NANOFIBERS

CARBON NANOTUBES CARBON BLACK

GRAPHENE

[3] A. D’Alessandro et al., Multipurposeexperimental characterization of smartnanocomposite cement-based materialsfor thermal-energy efficiency andstrain-sensing capability, Sol. EnergyMater. Sol. Cells. 161 (2017) 77–88.

FRACTIONAL CHANGE

IN RESISTIVITY [3]

Page 25: sustainability in construction - Endurcrete

STATE OF THE ART

CARBON NANOFIBERS

CARBON NANOTUBES CARBON BLACK

GRAPHENE

VERY HIGH

PRICE

Page 26: sustainability in construction - Endurcrete

STATE OF THE ART

CARBON NANOFIBERS

CARBON NANOTUBES CARBON BLACK

EFFECT OF CARBON NANOTUBES AND

ASBESTOS FIBERS ON MESOTHELIAL CELLS [4]

[4] C. Corredor et al., Distruption of model cellmembranes by carbon nanotubes, Carbon N. Y. 60(2013) 67–75.

HIGH

TOXICITY

Page 27: sustainability in construction - Endurcrete

RECYCLED CARBON-BASED ADDITIONS

INDUSTRIAL

BY-PRODUCTS… ECO - FRIENDLY LOW COSTS

Page 28: sustainability in construction - Endurcrete

RECYCLEDCOMMERCIAL• BY-PRODUCT #1

(BP #1)•GRAPHENE NANOPLATELETS

(GNPs)

CARBON CONTENT

> 99 %

VS.

PRELIMINARY TESTS ON PASTES

HYDRAULIC

BINDER

Hydraulicbinder

• BY-PRODUCT #2

(BP #2)

Page 29: sustainability in construction - Endurcrete

MECHANICAL TESTS

COMPRESSIVE

STRENGTH

20 %

Page 30: sustainability in construction - Endurcrete

POROSIMETRIC CURVES

SEM IMAGES

GNP

BP #1

MICROSTRUCTURAL ANALYSES

BP #2

Page 31: sustainability in construction - Endurcrete

UNI EN 1015-18:2004

WATER ABSORPTION

ABSORPTION COEFFICIENT

WATER ABSORPTION

QUANTITY

Page 32: sustainability in construction - Endurcrete

ELECTRICAL MEASUREMENTS

DEVICES

ELECTRICAL RESISTIVITY

-75%

Page 33: sustainability in construction - Endurcrete

CARBON FIBERS AND SELF SENSING

STRUCTURAL HEALTH

MONITORING [2]

CARBON FIBERS

CONCRETE COLUMN

WITH CARBON FIBERS [1]

[1] R.N. Howser et al., Self-sensing of carbonnanofiber concrete columns subjected toreversed cyclic loading, Smart Mater. Struct.20 (2011) 85031.

[2] S. Wen, Effects of Strain and Damage onStrain-Sensing Ability of Carbon Fiber Cement,J. Mater. Civ. Eng. 18 (2006) 355–360.

Page 34: sustainability in construction - Endurcrete

MORTARS WITH CONDUCTIVE FIBERS

VIRGIN

CARBON FIBERS

(VCF)

RECYCLED

CARBON FIBERS

(RCF)

METALLIC

FIBERS

(MET)

CEMENT SAND

VS. VS.

Page 35: sustainability in construction - Endurcrete

MECHANICAL TESTS

FLEXURAL STRENGTHTENSILE SPLITTING

STRENGTH

RECYCLED CARBON

FIBERS

VIRGIN CARBON

FIBERS

Page 36: sustainability in construction - Endurcrete

ELECTRICAL CONDUCTIVITY

MET

MET

Page 37: sustainability in construction - Endurcrete

FIBERS

MICROSTRUCTURE

REFINEMENT

ELECTRICAL

CONDUCTIVITY

FILLERS

HYBRID FILLERS/FIBERS MORTARS

COMPRESSIVE STRENGTH CLASSC40/50

Page 38: sustainability in construction - Endurcrete

MECHANICAL TESTS

COMPRESSIVE

STRENGTHFLEXURAL STRENGTH

Page 39: sustainability in construction - Endurcrete

ELECTRICAL RESISTIVITY

ELECTRICAL MEASUREMENTS

DEVICES

-60%

Page 40: sustainability in construction - Endurcrete

COMMERCIAL vs. RECYCLED ADDITIONS

COMMERCIAL RECYCLED

Enhanced mechanicalperformances

High cost Low cost

PROPERTY

Enhanceddurability

Enhancedelectrical

conductivity

Page 41: sustainability in construction - Endurcrete

Gian Marco Revel

[email protected]

Francesca Tittarelli

[email protected]

www.univpm.it