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SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

Dec 22, 2015

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Laureen Lamb
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Page 1: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 2: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

SUPPLIES OF COAL

UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA)

WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH - >1000 MILES FROM DEMAND CENTERS - $5- $15/TON

Page 3: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

U.S. COAL RESERVES

RECOVERABLE - 10% U.S.G.S - 50% DOE

“UNRECOVERABLE” - TECHNOLOGICALLY - ECONOMICALLY - (EXTRACTION, RECLAMATION COSTS)

Page 4: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

AVAILABLE COAL ENERGY

3 TRILLION TONS X 50% RECOVERABLE X 2000 LB/TON X 10,000 BTU/LB = 3 X 1019 BTU

- 1980 U.S. CONSUMPTION = 80X1015 BTU (TOTAL) - 375 YEAR SUPPLY

AT PRESENT COAL CONSUMPTION RATES (20 X 1015 BTU/YEAR) - 1500 YEAR SUPPLY

Page 5: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

COAL RANK

1. ANTHRACITE -14,000 BTU/LB

2. BITUMINOUS -12,000 BTU/LB

3. SUB-BITUMINOUS -9,000 BTU/LB

4. LIGNITE (30% WATER) - 7,000 BTU/LB

Page 6: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 7: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 8: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 9: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 10: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

TABLE 4Representative Composition of Western Lignite

(As Received)

Proximate Analysis Ultimate analysisFixed carbon 27.2% Carbon 44.9 %Ash 11.7% Hydrogen 3.4%Water 25.4% Oxygen 13.2%Volatiles 34.5% Nitrogen 0.2%Sulfur 1.2% Sulfur 1.2%

Heating value 7500 Btu/lb Ash 11.7%

Water 25.4%

Page 11: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

FINANCIAL DILEMMA

SYNTHETIC FUEL COST (2008) - $7.50-15.00/MM BTU

INVESTMENT - 75 X 1012 BTU/YEAR PLANT, 25 YEAR LIFE - $4-6 BILLION

? COST OF OTHER ENERGY SOURCES ?? (O.P.E.C) - NEED A FLOOR ON THE PRICE OF ENERGY OVER A LONG TIME FRAME

Page 12: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

EXTRACTION

TRANSPORTATION

PREPARATION

CONVERSION - GASIFICATION- LIQUEFACTION- COMBUSTION

POLLUTION CONTROL - PARTICULATES- SO2

- H2S- NOX

Page 13: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

EXTRACTION

1. STRIP MINING 0-200 feet

2. SHAFT MINING 200-5000 feet

3. IN SITU GASIFICATION

(2)USED AS EARLY AS 1819 IN TEXAS (1) USED SINCE 1954 (ROCKDALE)

STRIP MINING - CONTOUR STRIPPING- AREA STRIPPING

Page 14: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 15: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 16: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 17: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 18: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 19: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 20: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 21: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

ENVIRONMENTAL ASPECTS

1. STRIP MINING OF TEXAS LIGNITE

AREA STRIPPINGOVERBURDEN NOT HIGH SULFURRECLAMATION COST CT= 0.055 CA/T(SUFFICIENT RAINFALL) – NEGLIGIBLE IN MOST CASES

CT, COST PER TON IN CENTS

T, COAL SEAM THICKNESS IN FEET

CA, RECLAMATION COST IN DOLLAR PER ACRE ($200 IN TEXAS)

Page 22: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 23: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
Page 24: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

COAL PIPELINES

COAL (200 MESH)/ WATER SLURRY

LARGE INVESTMENT COST

CURRENT OPERATION – BLACK MESA, ARIZONA(1750 MW) 270 MILES

PLANNED OPERATION – HINDERED BY EMINENT DOMAIN, WATER SUPPLY PROBLEMS

NOT FEASIBLE FOR LIGNITE

Page 25: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

FOUR UTILIZATION ISSUES

1. LOCATION

2. MODE OF EXTRACTION

3. SULFUR REMOVAL

4. FINAL PRODUCT

Page 26: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

SOLUTIONS TO THE SULFUR PROBLEM IN POWER GENERATION

1. LOW SULFUR COAL

2. MECHANICAL TREATMENT (BENEFICIATION)

3. COAL GASIFICATION/LIQUEFACTION

4. DOLOMITE INJECTION/FLUIDIZED BED

5. FLUE GAS SCRUBBERS

1, 2, 3 PRE-COMBUSTION

Page 27: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

FLUE GAS SCRUBBERS

LIMESTONE SCRUBBING AT LOW TEMPERATURE

DESIGNED FOR 90% REMOVAL

COMMERCIALLY PROVEN, COST = $200/KW (vs. $1000/KW for ENTIRE POWER PLANT)

HAS DISPOSABLE BYPRODUCT (e.g., CAS04)

6-8 % LOSS IN THERMAL EFFICIENCY

Page 28: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

DOLOMITE INJECTION

REMOVAL OF SO2 SIMULTANEOUS WITH COMBUSTION

CACO3 SERVES AS A SCAVENGER FOR SO2 (PRODUCES CASO4 THROWAWAY PRODUCT)

REQUIRES LOW TEMPERATURE 1600 ºF

HANDLES HIGH ASH COALS

LOWER EMISSIONS OF NOX, TRACE METALS

ATTRACTIVE FOR SMALLER POWER PLANTS (LESS THAN 100 MW)

Page 29: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.

COAL GASIFICATION/LIQUEFACTION

VERY EXPENSIVE

GASIFICATION ONLY REASONABLE WHEN PLANT IS INTEGRATED

COAL LIQUIDS ATTRACTIVE FOR TRANSPORTATION

COMMERCIAL SCALE OPERATIONS (e.g., S.AFRICA)

H2S/CO2 REMOVAL ARE PROVEN TECHNOLOGIES

H2S + O2 = H2O + SO2

H2S + SO2 = S + H2O

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SELECTION OF A GASIFIER

1. TYPE OF BED

2. OPERATING PRESSURE

3. SLAGGING, NON-SLAGGING

LURGI (FIXED BED, HIGH P, NON-SLAGGING)

KOPPERS-TOTZEK (ENTRAINED BED, LOW P, SLAGGING)

WELLMAN-GALUSHA (FIXED, LOW P, NON-SLAGGING)

WINKLER (FLUIDIZED, LOW P, NON-SLAGGING)

Page 32: SUPPLIES OF COAL UNITED STATES - 3 TRILLION TONS (50% IN WYOMING, MONTANA, NORTH DAKOTA) WESTERN COAL - 60% LOW SULFUR (0.7%S) - AT STRIP MINING DEPTH.
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Kellog Brown and Root (KBR)

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IGCC PROCESS

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IGCC Plants in the US

The Tampa Electric IGCC ProjectMulberry, Florida, 1996

Using: GE Energy Gasification Output: 250 MWe

The Wabash River IGCC ProjectWest Terre Haute, Indiana, 1995Using: The ConocoPhillips E-Gas

Gasification process Output: 262 MWe

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PREDICTIONS(MADE IN 1990) ?

1. COAL COMBUSTION WILL CONTINUE AS THE DOMINANT MODE OF COAL UTILIZATION DURING THE REST OF THIS CENTURY.

2. SYNTHETIC FUELS WILL BECOME POPULAR AGAIN IN THE FUTURE (HISTORY REPEATS ITSELF) – PERHAPS 10 YEARS FROM NOW, THE U.S.A WILL HAVE ANOTHER ENERGY “CRISIS”.

3. PREDICTIONS FOR 2010?