Powertrain Strategies of the Japanese OEMs 2012 Edition Supplier Business
Powertrain Strategies of the Japanese OEMs2012 Edition
SupplierBusiness
CONTENTS
INTRODUCTION .......................................................................................................... 6
TARGETS ................................................................................................................... 7
ENGINES ..................................................................................................................... 10
TOYOTA MOTOR CORP. ........................................................................................ 10
Hybrids to play bigger role... .................................................................................... 12
Operations .............................................................................................................. 13
DAIHATSU MOTOR CO.......................................................................................... 18
FUJI HEAVY INDUSTRIES, LTD. ........................................................................... 20
Fuji Heavy’s ‘Fa’ Engine... ...................................................................................... 21
HONDA MOTOR CO. .............................................................................................. 21
IHS Automotive Forecasts....................................................................................... 23
Operations .............................................................................................................. 23
HYUNDAI MOTOR CO. & KIA MOTORS CORP. .................................................. 25
R series specifications: ............................................................................................. 26
U series specifications: ............................................................................................. 27
Overseas Operations ................................................................................................ 27
ISUZU MOTORS, LTD. ............................................................................................ 31
MAZDA MOTOR CORP. ......................................................................................... 31
Rotary Revival ........................................................................................................ 33
Operations .............................................................................................................. 33
MITSUBISHI MOTORS CORP. ................................................................................ 36
Operations .............................................................................................................. 36
NISSAN MOTOR CO. .............................................................................................. 39
IHS Automotive Forecast... ..................................................................................... 39
Operations .............................................................................................................. 40
SUZUKI MOTOR CORP. ......................................................................................... 44
Operations .............................................................................................................. 44
JAPANESE TRUCKMAKERS .................................................................................. 46
TRANSMISSIONS ........................................................................................................ 47
TOYOTA ................................................................................................................... 47
AISIN AW CO. .......................................................................................................... 48
AISIN AI Co. ............................................................................................................. 53
TOYOTA MOTOR HOKKAIDO, INC. .................................................................... 55
DAIHATSU ............................................................................................................... 56
HONDA .................................................................................................................... 57
Operations .............................................................................................................. 58
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HYUNDAI POWERTECH CO. ................................................................................ 59
HYUNDAI WIA CORP............................................................................................. 61
JATCO, LTD. ............................................................................................................ 62
The Market ............................................................................................................. 63
Operations .............................................................................................................. 63
MANUAL TRANSMISSIONS ...................................................................................... 65
AICHI MACHINE INDUSTRY CO. ..................................................................... 65
HYBRIDS & EVS .......................................................................................................... 73
TOYOTA ................................................................................................................... 73
EVs ......................................................................................................................... 74
HONDA .................................................................................................................... 79
HYUNDAI & KIA ..................................................................................................... 80
MAZDA .................................................................................................................... 82
MITSUBISHI ............................................................................................................. 82
NISSAN ..................................................................................................................... 84
Leaf Leads EV Way ................................................................................................ 84
SUZUKI .................................................................................................................... 87
HINO & JAPANESE TRUCKMAKERS ................................................................... 87
LIST OF TABLES AND FIGURES
Table 1: 2015 Fuel Economy Targets in Japan & South Korea (Source: JAMA & Asian Clean Fuels Association) .................................................................................................. 8Table 2: Japanese Government Future Vehicle Penetration Targets (Source: Japan’s Ministry of Economy, Trade & Industry) .......................................................................... 8Table 3: Hybrid/EV Production Outside Japan & South Korea (Source: Companies) ......... 9Table 4: Toyota Engine Lineup (Source: Companies) ...................................................... 10Table 5: Toyota Industries Engine Lineup ....................................................................... 13Table 6: Toyota’s 2011 & 2010 North American Engine Production Results (in units) (Source: Toyota Motor Engineering & Manufacturing North America Inc.) ..................... 18Table 7: Daihatsu Engine Lineup .................................................................................... 19Table 8: Engines Produced for Toyota in Fiscal 2011 (Source: Daihatsu) ......................... 19Table 9: Honda Engine Lineup (Source: IHS Automotive, Honda) .................................. 25Table 10: Hyundai & Kia Engine Lineup ........................................................................ 28Table 11: Isuzu Engine Lineup ....................................................................................... 31Table 12: Mazda Engine Lineup ..................................................................................... 34Table 13: Mitsubishi Engine Lineup ................................................................................ 37Table 14: Nissan Engine Lineup ..................................................................................... 42Table 15: Suzuki Engine Lineup ..................................................................................... 45Table 16: Toyota’s Main CVT & Automatic Transmission Series(a) Source: IHS Automotive, companies .................................................................................................. 47
Powertrian Strategies of the Japanese OEMs
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Table 17: Aisin AW Transmission Lineup ....................................................................... 50Table 18: Aisin AW OEM Customers ............................................................................. 52Table 19: Aisin AI Transmission Lineup ......................................................................... 54Table 20: Honda’s Transmission Lineup (Source: IHS Automotive) ................................. 59Table 21: Hyundai Powertech Transmission Lineup ........................................................ 60Table 22: CVT Installation by Automaker & Model ........................................................ 65Table 23: JATCO Automatic Transmission Lineup ......................................................... 70Table 24: Aichi Machine Manual Transmission Lineup ................................................... 71Table 25: Fiscal 2010 & 2011 Hybrid & EV Sales (in units) Source: WardsAuto ............... 76Table 26: Energy Efficiency by Vehicle Type (Source: Toyota) ........................................ 79Table 27: Lithium Energy Japan’s plant investment history (Source: Lithium Energy Japan)
...................................................................................................................................... 83Table 28: Nissan Battery Plant Investment (Source: Companies) ...................................... 85Table 29: Global Engine and Transmission Assembly plants of Japanese OEMs, with 2011 output ............................................................................................................................ 89Figure 1: Honda’s 1.8L gasoline engine ........................................................................... 22Figure 2: Honda’s 3.5L V6 gasoline engine ..................................................................... 22Figure 3: Honda’s 1.6L diesel engine ............................................................................... 23Figure 4: Hyundai-Kia’s1.6L Gamma GDI Turbo engine ................................................ 31Figure 5: Isuzu’s 4JB1 diesel engine ................................................................................ 31Figure 6: Mazda’s ‘4-2-1’ residual gas reduction exhaust system ...................................... 35Figure 7: Schematic showing fuel economy improvement of Mazda’s Skyactiv-D diesel engine ............................................................................................................................ 35Figure 8: Schematic showing fuel economy improvement of Mazda’s Skyactiv-G diesel engine ............................................................................................................................ 36Figure 9: Mitsubishi’s 2.0L Gasoline engine .................................................................... 38Figure 10: Mitsubishi’s 660cc Gasoline engine ................................................................ 38Figure 11: Suzuki Powertrain India Diesel based on Fiat Technology .............................. 46Figure 12: Daihatsu's CVT for 660cc minicars with schematic ......................................... 57Figure 13: Honda’s new CVT for mid-sized cars, in the new N Box minivan .................... 58Figure 14: Hyundai-Wia’s rear drive transmission ........................................................... 62Figure 15: JATCO’s CVT7, CVT8 and CVT8 hybrid transmission ................................... 64Figure 16: Toyota's FCV-R fuel cell car ........................................................................... 75Figure 17: Toyota Prius's battery pack ............................................................................. 75Figure 18: Toyota Prius c/Aqua ..................................................................................... 76Figure 19: Honda's Fit EV x 2 ......................................................................................... 80Figure 20: Hyundai Sonata Hybrid & Kia Optima Hybrid lithium battery pack and schematic of Hyundai Sonata Hybrid's powertrain ........................................................... 81Figure 21: Powertrain layout of Mitsubishi's i-MiEV electric car ...................................... 83Figure 22: Mitsubishi's i-MiEV lithium battery pack ........................................................ 84Figure 23: Nissan's front-drive hybrid system ................................................................... 85Figure 24: Nissan's new Xtronic CVT ............................................................................. 86Figure 25: Nissan's new fuel cell stack ............................................................................. 86Figure 26: Nissan Leaf battery assembly .......................................................................... 87
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