SUDS future projects SUDS future projects from sugar cane. from sugar cane. Alcohol Alcohol distillery distillery Sugar refinery Sugar refinery
Dec 27, 2015
SUDS future projects from SUDS future projects from sugar cane.sugar cane.
AlcoholAlcohol distillery distillery
Sugar refinerySugar refinery
Proposed Alcohol DistilleryProposed Alcohol DistilleryALL YEAR ROUND OPERATIONALL YEAR ROUND OPERATION
• Anhydrous alcohol for blending with Gasoline .Anhydrous alcohol for blending with Gasoline .
• Initial capacity of 45,000 l/d of AA all year round Initial capacity of 45,000 l/d of AA all year round from Final Molasses.[15 Mil litres /yr]from Final Molasses.[15 Mil litres /yr]
• Possibility to double capacity in future by using Possibility to double capacity in future by using ‘rich molasses’ as compared to final molasses .‘rich molasses’ as compared to final molasses .
• Vinasse concentration and possibility to blend for Vinasse concentration and possibility to blend for production of liquid fertilisers.production of liquid fertilisers.
Proposed Sugar RefineryProposed Sugar RefineryALL YEAR ROUND OPERATIONALL YEAR ROUND OPERATION
• Refined sugar for export to European Refined sugar for export to European market.market.
• 600 t/d of refined sugar operating 600 t/d of refined sugar operating 300 days per day.300 days per day.
• Off crop production, from VLC/PWS Off crop production, from VLC/PWS produced during crop and stocked produced during crop and stocked [65,000 ts] for off crop refinery [65,000 ts] for off crop refinery production.production.
SAV425 - P.W.S Production for Refined Sugar Production
Juice Sulphitation
Export / StorageOutside Factory
Site??
50%
Export/Storage
Inter Crop (± 135 days)
50%
“Rich Mol” >40 App.
Purity300 t / day
“Rich Mol” >40 App.
Purity300 t / day
P.W.S(± 200
ICUMSA)1100 t/day
P.W.S(± 200
ICUMSA)1100 t/day
Cane10, 000 tc / day
(± 165 days)
Cane10, 000 tc / day
(± 165 days)
Syrup Clarification
3 Massecuite Boiling
Alcohol Distillery
Sugar Storage70,000 t Capacity
Sugar re-meltedto 65 Brix ± 600T/day
Granulated Sugar refinery
>600T/day Bagging
Granulated Sugar refinery
>600T/day Bagging
Sugar Dryer& load in
1 Ton Bags
Granulated Sugar Refinery 600T/day
Export Quality Bagging??
Granulated Sugar Refinery 600T/day
Export Quality Bagging??
Re-melt to 65 Brix “Rich Mol”“Rich Mol”
WHITE SUGAR STORAGE
1 TON BAGS SUGAR STORE
SUGAR REFINERY [From PWS / VLC sugar] .
P.W.S sugar during crop
Refined sugar production
Year round for export .
REFINERY PROCESS (AGTEC Proposal)(Granulated Refined Sugar)
P.W.S < 250 ICUMSA
AlcoholDistillery
Sugar Dryer / Cooler for Storage / Bagging
Sugar Dryer / Cooler for Storage / Bagging
BAGGING / PACKING 600T/day
Before100
strikesSugar Boiling
In-Boiling process
Granulated Sugar <45 ICUMSA
Export Quality
Granulated Sugar <45 ICUMSA
Export Quality
Batch Centrifugals
Fine LiquorFine Liquor
Phosphoric acid +
flocculent
Phosphoric acid +
flocculent
Sugar Re-melter+/- 65 Brix
Re-melt FloatationClarifier
FiltrationD.S.F
P.W.SP.W.SRich
Molasses
Rich Molasses
Sugar Boiling to P.W.S
Rich Sugar 2/3%High Colour
Rich Sugar 2/3%High Colour
ALCOHOL DISTILLERY – Anhydrous Alcohol for Mix to Gasoline
FLEGMA ±45%
alcohol ±180,000
l /day
FLEGMA ±45%
alcohol ±180,000
l /day
HYDRATEDALCOHOL
93%±100,000
l /day
HYDRATEDALCOHOL
93%±100,000
l /day
Yeast Conditioning
YeastYeast
WortWort
DistillationA-Column
DistillationB-Column
DistillationC-Column
CyclohexaneDistillationD-Column
Cyclo-HexaneRegeneration
From Mill: Rich Molasses >40 App. Pty ±300 t/day
±230,000 l/day
From Mill: Rich Molasses >40 App. Pty ±300 t/day
±230,000 l/day
Yeast SeparationFor Recycling
Decantation or Centrifuges
WINE+/-8% Alcohol
WINE+/-8% Alcohol
Fermentation to wine (±8% alcohol)
Continuous or Batch
WINEFor Distillation
WINEFor Distillation
VINASSE ±12%
AlcoholVol / Vol
VINASSE ±12%
AlcoholVol / Vol
HYD ALCOHOL STORAGE
For Intercrop-For dehydration off crop
)
Dilution to ±20 Brix±1,000,000
l /day
ANHYDROUSALCOHOL
>99.5%±45,000 l/day
ANHYDROUSALCOHOL
>99.5%±45,000 l/day
WATERWATER
ALCOHOL STORAGEVinasse Concentration to 35 Bx - 65/Bx depending on Use
VINASSE OUT
VINASSE OUT