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1 STYLE 3414/3416 & 3421/3423 Apollo™ Monitor with Foldaway Legs OPERATING & MAINTENANCE INSTRUCTIONS The Akron Style 3414/3416 & 3421/3423 Apollo Monitor is designed to provide efficient trouble-free operation for many years. The following operating and maintenance instructions are provided to assist in obtaining the best possible performance for this unit. PRODUCT RATINGS Maximum Flow: Style 3421/3423 800 GPM (3030 LPM) Portable Base 1250 GPM (4800 LPM) Direct Mount Style 3414/3416 1000 GPM (3800 LPM) Portable Base 1250 GPM (4800 LPM) Direct Mount Maximum Pressure: Style 3421/3423 200 PSI (1380 Kpa, 13.8 BARS) PRODUCT WARNINGS WARNING: Read and follow the Warning Tag Instructions on the Lock Pin Lanyard. WARNING: If an Upper Deck or similar device is used to raise the Apollo 18” above the height of the standard direct mount flange, the increased loads must be taken into consideration when developing the structural support. Inadequate structural support can result in damage to the inlet piping, causing injury to the operator or others. WARNING: A 1/4 turn shut off valve should not be used with the Apollo. If any other type of shut off valve is used, it must be opened and closed slowly. Opening and closing a valve too quickly may result in damage to the Apollo and other equipment, which can result in an injury to the operator or others. WARNING: Read and follow the Safety Chain Warning Tag located on the Ground Mount Tag. WARNING: Read and follow the Plunger Pin Caution Tag. WARNING: Under freezing conditions the monitor must be drained to prevent damage. WARNING: Read and follow the Tip Pressure Tag located on the Ground Mount Tag. WARNING: Read and follow the Set Up Instruction Tag located on Inlet Body. WARNING: Incorrect hose layout may cause instability. 115736
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STYLE 3414/3416 & 3421/3423 Apollo™ Monitor with …Apollo™ Monitor with Foldaway Legs OPERATING & MAINTENANCE INSTRUCTIONS The Akron Style 3414/3416 & 3421/3423 Apollo Monitor

Jun 04, 2020

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Page 1: STYLE 3414/3416 & 3421/3423 Apollo™ Monitor with …Apollo™ Monitor with Foldaway Legs OPERATING & MAINTENANCE INSTRUCTIONS The Akron Style 3414/3416 & 3421/3423 Apollo Monitor

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STYLE 3414/3416 & 3421/3423 Apollo™ Monitor with Foldaway Legs

OPERATING & MAINTENANCE INSTRUCTIONS

The Akron Style 3414/3416 & 3421/3423 Apollo Monitor is designed to provide efficient trouble-free operation for many years. The following operating and maintenance instructions are provided to assist in obtaining the best possible performance for this unit.

PRODUCT RATINGSMaximum Flow: Style 3421/3423 800 GPM (3030 LPM) Portable Base 1250 GPM (4800 LPM) Direct Mount Style 3414/3416 1000 GPM (3800 LPM) Portable Base 1250 GPM (4800 LPM) Direct MountMaximum Pressure: Style 3421/3423 200 PSI (1380 Kpa, 13.8 BARS)

PRODUCT WARNINGSWARNING: Read and follow the Warning Tag Instructions on the Lock Pin Lanyard.WARNING: If an Upper Deck or similar device is used to raise the Apollo 18” above the height of the standard direct mount flange, the increased loads must be taken into consideration when developing the structural support. Inadequate structural support can result in damage to the inlet piping, causing injury to the operator or others.WARNING: A 1/4 turn shut off valve should not be used with the Apollo. If any other type of shut off valve is used, it must be opened and closed slowly. Opening and closing a valve too quickly may result in damage to the Apollo and other equipment, which can result in an injury to the operator or others.WARNING: Read and follow the Safety Chain Warning Tag located on the Ground Mount Tag.WARNING: Read and follow the Plunger Pin Caution Tag.WARNING: Under freezing conditions the monitor must be drained to prevent damage.WARNING: Read and follow the Tip Pressure Tag located on the Ground Mount Tag.WARNING: Read and follow the Set Up Instruction Tag located on Inlet Body.WARNING: Incorrect hose layout may cause instability.

115736

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GENERAL INSTRUCTIONSWhile operating in the direct mount flange or portable base, THE TWO CONNECTING PINS MUST BE FULLY ENGAGED AT ALL TIMES.A. REMOVE THE MONITOR To remove the monitor from either the direct connect flange base or portable base, hold the monitor securely by the carrying handle and pull each lock pin straight out. ( See Figure 1)

B. INSTALL THE MONITOR To install the monitor onto either the direct connect flange base or the portable base, place the monitor onto the appropriate base so that the holes in the ears are aligned. Then take one lock pin at a time and insert it through the holes in the ears. MAKE SURE BOTH PINS ARE FULLY ENGAGED BEFORE OPERATING. (See Figure 1)

When changing from the direct connect flange base to the portable flange base, BE SURE THE OUTLET ELBOW IS ABOVE THE 35˚ VERTICAL SAFE-TY STOP. ENSURE THAT ALL FOLDING LEGS ARE FULLY DEPLOYED BEFORE USE. This is essential for proper stability in the portable mode.An adjustable safety strap is provided in the front of the portable base as an additional safety precaution. Connect the strap to a rigid stationary object such as a parking meter, spike, car wheel, etc., in front of the unit, and pull the strap tight. DO NOT OPERATE THE UNIT IN THE PORTABLE BASE WITH-OUT SAFETY STRAP SECURED. To lengthen the strap, hold the latch and pull the strap.

OPERATING INSTRUCTIONS When the Apollo monitor is used with the portable base, each spike must be in contact with the ground. As with any portable monitor, the Apollo should always be secured with the safety strap or ropes before using on any surface.

The portable base is designed to grip by imbedding the ground spikes into the surface on which it is operating. These spikes will not grip on metal, marble, or similar hard surfaces. Do not operate on these surfaces without securing the unit with rope or some other stable means, in addition to the safety strap.The ground spikes in the portable base have carbide tips to remain sharp through extended use.

Each spike must be in uniform contact with ground surface at all times during use. Make sure that no large rocks or other debris are under the portable base during use, for this may cause the spikes to come out of contact with the ground surface. The maximum safe operating pressure for this unit is 200 PSI. (1400 kPa).The Apollo monitor is designed with a safety stop at 35˚ above horizontal to maintain stability when used in the portable base. Do not release the eleva-tion stop and operate below that point unless the unit is secured in the direct connect flange base.

INSTALLED

STYLE 3414

Figure 1

INSTALLED

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A. STYLES 3421/3423 APOLLOWhen used in the portable base, the unit should not be operated at more than 500 GPM (1900 LPM) with one hose and 800 GPM (3030 LPM) with two hoses. Therefore, do not exceed the following discharge pressures with straight tips unless the unit is secured in the direct connect flange base:

TIP SIZETWO HOSES ONE HOSE

PSI kPa PSI kPa

1-3/8” 100 690 75 515

1-1/2” 100 690 55 380

1-3/4” 70 480 NR NR

2” 50 345 NR NRNR-No Recommended

Also, do not exceed 500 GPM (1900 LPM) with one hose or 800 GPM (3030 LPM) with two hoses, when using a fog nozzle, unless the unit is secured in the direct connect flange base.The following hose arrangement is recommended for this appliance: Use two hoses and bring both hoses straight back from the siamese parallel to each other. Loosely tie the hoses together 10 feet (3m) from the monitor with a hose and ladder strap, rope, etc. (See Figure 2)When the unit is operating in the portable base, do not attempt to move or pick up any part of the base itself or the 10 feet (3m) of supply hose closest to the unit.When the unit is stored in direct connect base or truck mount, it is recommended that the nozzle or tips be lowered against a rigid support or removed during transportation.WARNING: Do not use larger than 3” hose for Styles 3421/3423.

Setup Instructions:Rotate legs to the full open position. Aim center leg toward target. Ensure lock pins are fully engaged. Aim discharge upward. Secure safety strap. Charge hose slowly.

Figure 2

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B. STYLES 3414/3416 APOLLO S.I. When used in the portable base, the unit should not be operated at more than 1000 GPM (3800 LPM). Therefore, do not exceed the following discharge pressures with straight tips unless the unit is secured in the direct connect flange base:

TIP SIZE PSI kPa

1 3/8” 100 690

1 1/2” 100 690

1 3/4” 100 690

2” 75 515

Also, do not exceed 1000 GPM (3800 LPM) when using a fog nozzle, unless the unit is secured in the direct connect flange base.Be sure the storz or swivel is attached securely.For use with 4”, 4-1/2” or 5” hose only.

Setup Instructions:The following hose set-up must be used to provide necessary stability when operating the Style 3414/3416. (See Figure 3)Aim center leg toward target. Slide buckles to end of tie-down straps. Connect straps loosely around hose. DO NOT tighten.Set spikes.Ensure lock pins are fully engaged.Aim discharge upward.Secure safety strap.Charge hose slowly.Tighten straps around hose until it contacts hose stop.If unit moves while charging, reset spikes.When the unit is operating in the portable base, do not attempt to move or pickup any part of the base itself, the hose loop, or the 10 feet (3m) of straight hose ahead of the hose loop.When the unit is stored in the direct base or truck mount, it is recommended that the nozzle or tips be lowered against a rigid support or removed during transportation.

ROUTINE MAINTENANCE INSTRUCTIONSStyle 3414/3416 & 3421/3423 Apollo™ Portable MonitorThe following maintenance procedures will extend the service life of this appliance.A. Four grease fittings are provided for lubrication. Use Low-Temp Lubriplate® or equivalent.1. The horizontal and vertical swivel joints should be lubricated until a small amount of grease appears through the holes in the swivel plugs on either side of the grease fitting.CAUTION: Avoid excessive pressure when using the grease gun. This may damage the O-Ring Seals in the joints.2. The elevating mechanism must be lubricated in two places—the lower elevation arm and the upper adjustment bushing. NOTE: The upper grease fitting is designed to lubricate the whole threaded rod. It may be necessary to adjust the elevation while greasing the unit to ensure lubrication of the full rod length

B. Examine the points of the ground spikes in the portable base. If the flat of any spike exceeds 1/16” (1.5mm) diameter, it must be replaced. C. Check the spring loaded spike holders in the portable base to ensure that they move freely. Use a dry spray lubricant if lubrication is required.D. Check that the elevation stop operates properly and must be released to lower the unit below 35˚ elevation.E. Check both the inlet clappers function properly. Lubrication is not normally required in this area.

SAFETY STRAP

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F. Check that the horizontal brake operates freely and apply a small amount of oil to the brake shaft.G. Check that the safety strap engages properly.H. If any of the parts do not function properly, contact Akron Brass for repair instructions.

ISO 9001 REGISTERED COMPANY

PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com

WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.

© Akron Brass Company. 2015 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.

revised: 1/15