30 novembre 2009 1 CAT Group Vehicle Logistics European Network Re-Engineering 2009 Stuart Warren European 3PL Summit, Brussels, 25/11/2009
30 novembre 2009 1
CAT Group Vehicle LogisticsEuropean Network Re-Engineering 2009
Stuart Warren
European 3PL Summit, Brussels, 25/11/2009
CAT Group Vehicle Logistics, Key Figures
CAT Group Cargo Logistics
• €743 million turnover
• 1,903 employees
• 116 Distribution
centres
• 2,200,000 new
vehicles delivered,
• 65,000 High & Heavy
vehicles
Sea11 %
30 novembre 2009 3
11 %Rail11 %
Road 77 % Barge 1 %
W. European Network (simplified)
Southampton
Teesport
Le Havre
Zeebrugge
Luton
Newcastle
Southampton
Teesport
Le Havre
Zeebrugge
Luton
Newcastle
30 novembre 2009 4
Barcelone
Santander
Valladolid
Palencia
Barcelone
Santander
Valladolid
Palencia
Situation Europe: December 2008
0
20 000
40 000
60 000
80 000
100 000
120 000
140 000
160 000
180 000
janv
ier
févr
ier
mar
s
avril
mai
juin
juill
et
août
sept
embr
e
octo
bre
nove
mbr
edé
cem
bre
0
5 000
10 000
15 000
20 000
25 000
Volume per month Budget 2008 vs Nov 08 Forecast
GLOBAL VOLUME TREND
Spain
VOLUME TREND IMPACTING EQUILIBRIUMS
30 novembre 2009 5
janv
ier
févr
ier
mar
s
avril
mai
juin
juill
et
août
sept
embr
e
octo
bre
nove
mbr
edé
cem
bre
Budget 08 PFMT 11 08
Linéaire (Budget 08) Linéaire (PFMT 11 08)
0
1 2 3 4 5 6 7 8 9 10 11 12
Budget 08 PFMT 11 08 PFMT 11 09
Rotation France Allemagne Bénélux Pologne <> Espagne - Ratio Montée / Descente
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PREV 2008 (CP06 2007) REEL 2008 (CP11 2008) PREV 2009 (CP11 2009)
5 main Pillars of our Network were shaken
Southampton
Teesport
Barcelone
Le Havre
Zeebrugge
Santander
Valladolid
Palencia
Luton
Newcastle
Southampton
Teesport
Barcelone
Le Havre
Zeebrugge
Santander
Valladolid
Palencia
Luton
Newcastle
I Imbalanced Flows
Eg : No backload for 70 trucks / week, France�Spain
II Lack of sustainable volume
on « road-relays »
More than 50% of 120 relay dismantled
III Lack of volume to feed full
trains
We had to adapt !
30 novembre 2009 6
I
Ro
ad
ro
un
dtr
ips
II
Fix
ed
“ro
ad
-re
lay”
links
III
Ra
il T
ran
sp
ort
IV
Sh
ort
Se
a S
hip
pin
g
V
Co
mm
it w
ith
su
pp
liers
trains
3 to 4 trains / week out of 20
IV Too low volume on existing
Short-Sea routes
<700 car /w on UK-France-Spain route versus current 1200
V No respect of annual
volumes committed with
suppliers
• Direct Distribution increase
• Limitation of number of capillary
centres (reduced by 7)
• Increased Trans-border deliveries
• Empty mileage reduction through
France
•Reduction of number of centre used
• Increased Direct Delivery
• Domestic Rail transport limited
Spain
•Reduction of number of centre used
•Direct Delivery from Spanish factories
•2 new compounds to be used (on outside Spain and one in the South)
Italy
•New flows via Civitavechia/Fiumicino
•Distribution from our French compounds
Key elements to restore network efficiency
30 novembre 2009 7 77
• Empty mileage reduction through
roundtrips reengineering
• Selection of new suppliers based
on CAT Global Tender responses &
on QCD
• Integration of logistics opportunities
drawn from the Tender
Italy•Approaches by Rail to Vercelli replaced by road
Germany
•Direct delivery from some French factories (not implementable yet)
•Areas distributed by final compounds have been re optimized
Benelux•Direct delivery from French factories.
•Direct distribution from Zeebrugge and Antwerp for short sea imports
Illustration of changes: Slovenia => France
Before New Network :•a significant increase of Direct Delivery
30 novembre 2009 8
Quality : 4% => 2%
Cost : savings over 5%Time
minus > 2 days
European tender
Launch Due date
11st st RFPRFP
Launch Due date
22nd nd RFPRFP
NegotiationsNegotiations
ContractingContracting
Supplier
Event
• In late 2008, CAT already in final rounds of major European
tender
• Prices quoted re-analysed in light of new network
30 novembre 2009 9
1st selection ofbest suppliers
2nd selection of best suppliersStart
Number of suppliers involved in tenderPhased
implementation of new network
starting Q4 2008
European Supply Base
479• 138
30 novembre 2009 10
45
• Italy• Spain & Portugal
• North Eastern Europe
• Germany• France, Belgium & Switzer-land
• South Eastern Europe
Invitedsuppliers*
• 65
• 128
• 58
• 45
Implementation – Further Impacts
• Empty km:•significant reduction
•Suppliers• Uncertainty
• Changes
• Closure of Distribution Centres
30 novembre 2009 11
• Significant reduction of volumes in other centres
• Opening of new centres with IT links
• Social Impacts:• Redundancies
• New jobs – different locations
• Value-Add Services• Changes to PDI points