PRO-CRYL™ 7000 >> Exceptionally durable water-based blast primer. IN-DEPTH >> Structures face fire engineering challenges. Spring 2016 Your source for coating solutions Introduction Protective & Marine Coatings Europe, Middle East & Africa BRIDGES AND HIGHWAYS >> Keeping the backbone of the UK’s economy flowing.
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PRO-CRYL™ 7000 >>Exceptionally durable water-based blast primer.
IN-DEPTH >>Structures face fire engineering challenges.
Spring 2016
Your source for coating solutions
Introduction
Protective & Marine Coatings Europe, Middle East & Africa
BRIDGES AND HIGHWAYS >>Keeping the backbone of the UK’s economy flowing.
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Welcome to the latest edition of e-coatingsolutions, the newsletter of Sherwin-Williams Protective & Marine Europe, Middle East & Africa.
Welcome Contents
I am delighted to announce that Sherwin-Williams Protective and Marine EMEA is one of only a handful companies that have won the highly prestigious Queen’s Awards For Enterprise: Innovation 2016. It has been achieved for the development of Dura-Plate™ 301W, a coating which combines surface and humidity tolerance with low temperature curing; making lost maintenance time during winter months in northern Europe a problem of the past.
We have pulled together a ‘special edition’ on The Queen’s Award which can be found in this magazine and contains details about the product, why it won the award and how it has been used by major companies in their maintenance schedules.
Essentially by working with key customers, the Sherwin-Williams technical team
researched and developed Dura-Plate™ 301W to offer a longer painting calendar and with it increased efficiencies and a reduction in overall project costs.
Dura-Plate™ 301W has already won plaudits from around the oil and gas industry for its broad use in atmospheric service conditions in offshore, marine, industrial and infrastructure applications.
The team from Sherwin-Williams will offically receive the award at Buckingham Palace in July 2016.
This award is testimony to the hard work and dedication of the team in the EMEA region, of which I am extremely proud.
Ian Walker, Managing Director – EMEA
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Contents
Product launch
12
news9 & 13
contacts15
CASE STUDYProject
Centrica Energy is an international business which generates power for millions of homes.
Centrica’s fi elds, located in and around Morecambe Bay are some of the largest on the UK continental shelf. The company
has both onshore and offshore facilities at this location.
The Morecambe Hub is located in a C5 corrosive environment (marine, offshore, estuaries, coastal areas with high salinity*)
in which signifi cant maintenance is required. The protective coatings which had been used did have a number of limitations.
The manufacturer’s technical instruction stated that the coatings could not be applied outside the required substrate
condition, relative humidity and dew point parameters listed. This resulted in a signifi cant amount of environmental
downtime (non productive painting time) being recorded in Centrica’s 2014 maintenance campaign.
An alternative, effective and innovative external coating which either eradicated or reduced environmental downtime
was needed. Sherwin-Williams’ Dura-Plate™ 301W, a surface and humidity tolerant epoxy system which provides outstanding durability
and long-term performance was identifi ed as ideal.
www.sherwin-williams.com/protectiveEMEA
Substrate: Carbon steel.Requirements: Long-term protection – C5 marine corrosive environment.
Specifi cation: Centrica FM1b = Dura-Plate™ 301W and Acrolon™ 1850.
Area coated: Condensate pipework and associated valves.
Client: Centrica.Main contractor: Altrad NSG.*ISO12944
The images above show the application of Dura-Plate™ 301W to pipework (1st coat) standard coatings could not be
applied as they were ‘environmentally out of spec’. Without Dura-Plate™301W a full 48 hours of painting would have
been lost.
Centrica Morecambe Hub
Morecambe, United Kingdom
CentricaMorcambe Hub 4
Case study
Bridges and highways 6
Sector focus
Case study
In-depth
Structural challenges 8
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Centrica Energy is an international business which generates power for millions of homes.
Centrica’s fields, located in and around Morecambe Bay are some of the largest on the UK continental shelf. The company has both onshore and offshore facilities at this location.
The Morecambe Hub is located in a C5 corrosive environment (marine, offshore, estuaries, coastal areas with high salinity*) in which significant maintenance is required. The protective coatings which had been used did have a number of limitations. The manufacturer’s technical instruction stated that the coatings could not be applied outside the required substrate condition, relative humidity and dew point parameters listed. This resulted in a significant amount of environmental downtime (non productive painting time) being recorded in Centrica’s 2014 maintenance campaign.
An alternative, effective and innovative external coating which either eradicated or reduced environmental downtime was needed.
Sherwin-Williams’ Dura-Plate™ 301W, a surface and humidity tolerant epoxy system which provides outstanding durability and long-term performance was identified as ideal.
The project
*ISO12944
Case study cont’d
The images above show the application of Dura-Plate™ 301W to pipework (1st coat) standard coatings could not be applied as they were ‘environmentally out of spec’. Without Dura-Plate™ 301W a full 48 hours of painting would have been lost.
Case study:
Centrica Morecambe Hub
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Dura-Plate™ 301W has numerous environmental benefits which made it ideal for the Morecambe Hub project.
Dura-Plate™ 301W has excellent environmental tolerance with no dew point restrictions, no relative humidity restrictions, can be applied over damp surfaces and medium flash rust (WJ2M – SSPC VIS4) therefore extending the coating season. It also has excellent edge retention for long-term performance, excellent adhesion and is surface tolerant.
The systemSector focus
Substrate: Carbon steel.
Requirements: Long-term protection – C5 marine corrosive environment.
Specification: Centrica FM1b = Dura-Plate™ 301W and Acrolon™ 1850.
Area coated: Condensate pipework and associated valves.
Client: Centrica.
Main contractor: Altrad NSG.
Product DFT (µm) Product type
Dura-Plate™ 301W 275 Surface & humidity tolerant epoxy
Acrolon™ 1850 85 Isocyanate free topcoat
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Bridges and highwaysTransport infrastructure.
Sector focus Sector focus cont’d
Bridges and highways help to form the backbone of the UK’s economy, and asset owners in these sectors face tremendous maintenance challenges.
Harsh and changeable climates, punishing loads of traffic including motor vehicles and trains, and round-the-clock use mean carrying out even routine maintenance can be difficult.
Various Sherwin-Williams’ products offer specialist protection useful in these environments, including Macropoxy™ L674 epoxy blast primer, Macropoxy™ C123 glass flake epoxy and Acrolon™ C137V2 acrylic urethane finish.
Major projects like the Clifton Suspension Bridge, 47 bridges on the M6 Toll Road, Tower Bridge in London, the Forth Rail Bridge and Blackfriars Bridge across the Thames have all been protected by Sherwin-Williams’ various protective coatings.
Blackfriars rail bridge and station
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Bridges and highways. Cont’d.
In-depth
Recently, a new product has been providing major benefits to rail infrastructure, offering cold curing down to 0ºC and excellent adhesion when applied to damp steelwork.
Dura-Plate™ 301W is a cold curing version in the series of surface and humidity tolerant epoxy products.
Following successful field trials in Lancashire, the product is now approved to Network Rail standards M24 and M34, which include application to wet and dry abrasive blast cleaned and mechanically prepared substrates.
The bridge subjected to the field trial was typical of an old railway structure and consisted of main girders, cross girders, sandwich plates and numerous rivets. The bridge spans a main road and carries seven rail lines which form part of the West Coast Main line.
Prior to the trial, the bridge was exhibiting significant corrosion and paint breakdown with evidence of extensive water ingress due to a damaged waterproofing membrane. Because of the extent of water ingress, a conventional coating system could not be used.
Dura-Plate™ 301W offered applicators an extended painting window and with it increased efficiencies and the potential for overall project cost savings.
Elsewhere, Sherwin-Williams Protective & Marine Coatings offer a full range of protective systems for Network Rail bridges and structures.
The Dura-Plate™ 301 series of products hold approvals from numerous recognised international bodies including NORSOK, Navsea/US Navy and has the world’s only IMO PSPC approval over UHP water jetting.
Sherwin-Williams has recently created a Bridges and Highways interactive digital hub which holds information on highways and network rail specifications, track records, case studies and product information. The hub which is extremely user friendly has been very well received by the industry.
To gain access to the app please contact
New! Bridges and Highways interactive digital hub
Sector focus
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Structures face fire engineering challenges
In-depthNews
Hundreds of skyscrapers and tower blocks under construction in London present fire safety issues for the ‘responsible person’ involved in the development.Under the current Regulatory Reform (Fire Safety) Order 2005, those responsible for commercial buildings including the employer, owner, or any other person who has control of any part of the premises, must carry out a detailed fire risk assessment identifying the risks and hazards in the premises.
A recent report revealed that a total of 263 buildings higher than 20 storeys are either being built or are going through the planning system in the capital – 11 per cent more than last year.
Bob Glendenning, manager fire engineering for Sherwin-Williams Protective & Marine Coatings said: “There are an awful lot of projects either under development or in the planning phase and many of the responsible people under legislation may not be fully aware of their responsibilities.”
Recently Sherwin-Williams hosted a conference and a focus group to discuss the issues of fire safety in modern steel structures and is leading the way on the issue.
For more information please contact Paul Tustin on 01772 888400 or [email protected]
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FDE 2.0 upgrade
News
Sherwin-Williams’ leading fire design estimation tool is offering a new solution to the issues of fire engineering safety.
The software in the new FIRETEX® Design Estimator 2.0 suite offers the capability of providing calculations for coating thicknesses of all shapes, sizes and combinations of apertures within cellular beams.
It meets the very latest Steel Construction Institute (SCI) guidance documents as well as the Association for Specialist Fire Protection (ASFP) Yellow Book Edition 5.
Offering efficient handling of unfilled voids with trapezoidal profiled metal decking systems, project sharing and designs to both British Standard as well as the emerging Eurocodes, the software is independently tested and fully verified under the Exova Certifire scheme.
The Sherwin-Williams FEET team has also developed an API (application program interface) for FDE 2.0 to fully integrate with TEKLA; evolutionary software which gives engineers the power to analyse and design buildings efficiently and profitably. The FDE API has streamlined the fire estimation team’s work. The integration of the software means that the FEET team
can now feed back to fabricators with a project proposal regarding how much fire protection is needed, across incredibly complex structures in just an afternoon, prior to the introduction of the API, projects such as this would have taken a week.
Ongoing updates, guidance and support on all legislative and industry changes are also made available through a new dedicated web download site.
Bob Glendenning, manager for fire engineering for Sherwin-Williams Protective & Marine Coatings said: “We are well aware of the challenges facing estimators and structural engineers and we believe this software helps to eliminate any personal interpretations or assumptions.”
Case study
Brochure size Desktop size 01 Desktop size 02
FDE 2.0 integrates with TEKLA to close safety gap
To get the latest software which includes the API please email [email protected]
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Glasgow Forte is one of Scotland’s top shopping destinations. Sherwin-Williams was called on by the design team and fabricator to provide both corrosion protection and fire protection systems for use on the structural steel as part of a $35million investment including a new, 600-space car park development.
The solution for the majority of the car park was required to offer up to 20 years corrosion protection for the steel structure of the car park, exposed to C3 and C4 environments – medium to high corrosion categories usually featuring pollution or low to moderate salinity.
For stairwells and retail units, used as escape routes in an emergency, up to 60 minutes fire protection was required.
The Challenge
Case study:Glasgow Forte car park uses FIRETEX® FX6000 which dries in just one hour
Case study cont’d
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Sherwin-Williams’ specified Macropoxy™ C400V3 primer for the main car park at 250µm dft with Acrolon™ C137V2 topcoat to be applied on site, offering protection against corrosion.
Initially the customer selected FIRETEX® FX2003, another product in the FIRETEX® range, to offer fire protection, but were so impressed with the advantages offered by FIRETEX® FX6000 the decision was made to switch to the more advanced coating.
FIRETEX® FX6000 offers a fast and more durable cure (which dries in just one hour) means less onsite touch up is required. When coatings are applied offsite, generally there is the danger of damage during transportation resulting in small repairs having to be carried out. As FIRETEX® FX6000 is highly durable and robust, damage does not present an issue.
As a result, the stairwell and retail units are FIRETEX® FX6000 at 800µm dft (columns), 1,800µm dft (beams), 6,000µm dft (hollows), with Acrolon™ C137V2 at 100µm dft.
Shop applicators at BHC report FX6000 is the best intumescent product they have sprayed, particularly in terms of ease of use, and offers the best surface finish they have seen for an intumescent, boasting top coat-like aesthetics.
BHC also confirms good durability in transporting from shop to site, and in use over a standard product, replacing a traditional two-coat system.
The solution
In summary
Product launch
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The Queen’s Award
Pro-Cryl™ 7000Exceptionally durable water-based blast primer.
Product launch
The newly released Pro-Cryl™ 7000 by Sherwin-Williams is a water-based pre-fabrication blast primer, which provides temporary protection for steel surfaces prepared by abrasive blast cleaning. Pro-Cryl’s durability far exceeds any competitive water based product; giving long term weather resistance leading to an extended fabrication window. Compared to its closest competitive product, Pro-Cryl™ 7000 offers a 40% reduction in the amount of corrosion seen on a panel when corrosion tested over a period of seven days*
Sherwin-Williams aims to develop products which provide the attributes which fabricators need, with this in mind Pro-Cryl™ 7000 is a fast drying product which is touch dry after only fifteen minutes, has low VOC and is easy to apply. Designed for use in shop applications it is fully weldable and the product of choice when environmental regulations are of prime importance to the user.
* 50µm dft blast clean to Sa2½ BS EN ISO 8501-1:2007
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New starters
The Queen’s AwardWhere to find more information on this achievement...
Watch the video, read more on the techinical attributes or find out how Dura-Plate™ 301W has helped Centrica’s Morcambe Hub project which is situated in an extreme C5 environment.
sherwin-williams.com/protectiveEMEA
Disclaimer Terms & Conditions Privacy Policy Sustainability Statement Site Map Contacts Us
Protective & Marine Coatings Europe, Middle East & Africa
home contact us news & events about us vacancies Search Go
Customer Service/Sales Direct Line: +44 (0)1204 556 420
ITEN PL SE
Sherwin-Williams Protective & Marine Coatings EMEA has achieved the UK’s most prestigious business award The Queens Award for Enterprise: Innovation 2016
The Queen’s Awards is a programme for British businesses who excel at international trade, innovation or sustainable development.
They are the highest official awards for British businesses.
Dura-Plate™ 301W
Datasheets
Dura-Plate™ 301W is a unique coating unrivalled in the market place. It only needs minimal surface preparation, has excellent adhesion properties even on damp surfaces and can cure at 0ºC.
This product has extended the life of the painting season for the asset owner and maintenance contractor worldwide.
Please take a look at the video, case study and sell sheet below.
Case studyInformation sheetVideo
D301W
PDSPRODUCT DATA SHEET
D301WA
MSDSMATERIAL SAFETY
DATA SHEET
D301WB
MSDSMATERIAL SAFETY
DATA SHEET
PRODUCT INFORMATION
Premier technology over hydroblasted surfaces:Lower surface preparation costs compared to abrasive blasting. Environmentally responsible.
Designed for 25 year service life under offshore exposure
Environmental tolerance:No dew-point restrictions. Application over wet surfaces and fl ash-rust.
Edge retention:Minimises stripe coat and steel edge grinding costs.
Excellent adhesion:Pull-off adhesion to steel as high 25 MPa (3625 psi) means long-term performance and tolerance to low profi le roughness.
Dura-Plate™ 301 is an excellent surface and humidity anti-corrosive epoxy, formulated for application over marginally prepared surfaces.
■ Apply over wet surfaces
■ Apply over fl ash-rust (WJ2M – SSPC VIS4)
■ Can be applied over existing coatings
■ Standard airless, brush or roller application
■ Excellent adhesion – up to 25 MPa (3625 PSI).
■ Curing down to 0°C (301W)
■ Up to 3 hours pot-life (25ºC) (301K)
■ Saves time and labour costs
■ Extends painting season
■ Up to six months recoatability*.
World’s only IMO PSPC approval over UHP water
jetting and a zinc free shop primer
NOWCold Curing &
Extended Recoatability
* 301W variant only.
Dura-Plate™ 301Epoxy Systems
Surface and Humidity Tolerant Epoxy Technology
Dura-Plate™ 301 epoxy systems offer advanced technology to provide cost-effective solutions while providing
outstanding durability and long-term performance. More than 15 million square metres of steel has been protected
with Dura-Plate™ 301 systems worldwide, including offshore platforms, ships, steel bridges, refi neries and tanks.
CASE STUDY
Project
Centrica Energy is an international business which generates power for millions of homes.
Centrica’s fi elds, located in and around Morecambe Bay are some of the largest on the UK continental shelf. The company
has both onshore and offshore facilities at this location.
The Morecambe Hub is located in a C5 corrosive environment (marine, offshore, estuaries, coastal areas with high salinity*)
in which signifi cant maintenance is required. The protective coatings which had been used did have a number of limitations.
The manufacturer’s technical instruction stated that the coatings could not be applied outside the required substrate
condition, relative humidity and dew point parameters listed. This resulted in a signifi cant amount of environmental
downtime (non productive painting time) being recorded in Centrica’s 2014 maintenance campaign.
An alternative, effective and innovative external coating which either eradicated or reduced environmental downtime
was needed.
Sherwin-Williams’ Dura-Plate™ 301W, a surface and humidity tolerant epoxy system which provides outstanding durability
and long-term performance was identifi ed as ideal.
www.sherwin-williams.com/protectiveEMEA
Substrate: Carbon steel.
Requirements: Long-term protection – C5 marine corrosive environment.
Specifi cation: Centrica FM1b = Dura-Plate™ 301W and Acrolon™ 1850.
Area coated: Condensate pipework and associated valves.
Client: Centrica.
Main contractor: Altrad NSG.
*ISO12944
The images above show the application of Dura-Plate™ 301W to pipework (1st coat) standard coatings could not be
applied as they were ‘environmentally out of spec’. Without Dura-Plate™301W a full 48 hours of painting would have
been lost.
Centrica Morecambe Hub Morecambe, United Kingdom
Product information Case study
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New starters Contacts
Customer Service Direct Line: +44 (0)1204 556 420
Sarah VaseyProject Development Manager EMEA email. [email protected]
Sarah Vasey joins the team as Project Development Manager EMEA for oil and gas and is responsible for specifications within Northern Europe. Sarah has worked in the coatings industry both in Europe and Asia for a number of years. She is currently the Vice President of the Institute of Corrosion (ICorr) and is actively involved in the ICorr ‘New Entrants Initiative’ which looks at encouraging and supporting people into the corrosion industry through Outreach to school children, scholarships and apprenticeships at various ages. She has also been involved in encouraging women into careers in science.
Valta Volta Regional Sales Manager, Italyemail. [email protected]
Valter Volta has joined as Regional Sales Manager for Italy. Valter has over 20 years experience in Sales Management roles with Companies such as Hempel, PPG & Sigma Coatings.
Alan CampbellTechnical Services Manager EMEAemail. [email protected]
Alan Campbell has 22 years in the onshore and offshore industry, specialising in fire protection, tank linings and concrete coatings. NACE certified. Alan has worked across the globe delivering fire protection training and advice for both customers and applicators.
Alison HutchisonProject Manager EMEAemail. [email protected]
Alison Hutchison brings with her over 14 years of Marketing experience previously working for the Global Marketing Department within International Paint, Protective Coatings Division. During this time Alison headed up their Communications Team as well as Marketing Manager for Infrastructure and most recently Marketing Manager for EMEA. She also created and delivered their Sales Development Training Program and trained over 500 of their sales personnel.
Neil WildsTechnical Marketing Manager EMEAemail. [email protected]
Neil Wilds has an honours degree in Applied Chemistry and over 29 yrs technical experience in the Protective Coatings particularly in formulation of fast curing epoxy technology and maintenance & repair coatings. Latterly Neil has had a lot of involvement in testing and customer specifications especially in Oil & Gas. Neil is an active member of NACE and is currently Chairman of the North-east branch of the Institute of Corrosion (ICorr).
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Spring 2016e coatingsolutions
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Customer Service Direct Line: +44 (0)1204 556 420
Below are contact details for some of our experts should you wish to know more about topics covered in this edition of e-coatingsolutions
Contacts
Lee SpoorProject Development Manageremail. [email protected]
Lee Spoor is Project Development Manager,EMEA region. With more than a decades experience in the technical services department, Lee is involved with all types of protective coatings and fireproofing systems. He is a NACE certified coatings inspector, and an ICorr fire proofing inspector – level 2.
Carl BurrellHydrocarbon Fire Laboratory Manageremail. [email protected]
Carl Burrell is the manager of the Hydrocarbon Fire Laboratory for Sherwin-Williams Protective & Marine Coatings. Within this role, he oversees the FIRETEX® R&D team, who are responsible for the global hydrocarbon fire protection portfolio. Carl manages the global approval programmes for these products, and is also heavily involved in the field of thermal insulation, especially working in the area of cryogenic spill protection.
Bob GlendenningFire Engineering & Estimation Manageremail. [email protected]
Bob Glendenning is Manager, Fire Engineering & Estimation, Sherwin-Williams Protective & Marine Coatings EMEA region, focusing on specialist fire protection products, operating globally whilst overseeing two offices in the UK and India. He is an expert in assessments of steel structural engineering and also manages training internally for employees and externally for customers.
Rick PerkinsFIRETEX® Project Development Manageremail. [email protected]
Rick Perkins is FIRETEX® Project Development Manager, EMEA region. With more than 20 years’ experience including R&D, technical services and project/business development, Rick provides support and training and PFP materials and systems to colleagues, customers, asset owners and material specifiers
To learn more, contact us
Europe & Middle East: +44 (0)1204 521771 North America: +1 800 524 5979Asia: +8621 5158 [email protected]/protectiveEMEA
©2016 The Sherwin-Williams Company Protective & Marine Coatings
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Spring 2016
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Protective & Marine Coatings Europe, Middle East & Africa
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