Shipbuilding in Europe Jochen Tholen/Thorsten Ludwig Brussels, 13.09.2005 1 Shipbuilding in Europe Shipbuilding in Europe Structure Structure Employment Employment Otto Otto - - Brenner Brenner - - Foundation Foundation RKW RKW The The German Center German Center for for Productivity Productivity and Innovation and Innovation Evaluation of Evaluation of the the quantitative quantitative survey survey on on European European shipbuilding shipbuilding
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Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20051
Shipbuilding in EuropeShipbuilding in EuropeStructureStructure
EmploymentEmploymentPerspectivesPerspectives
HansHans--Böckler Böckler FoundationFoundation
OttoOtto--BrennerBrenner--FoundationFoundation
RKW RKW TheThe German Center German Center forfor ProductivityProductivity and Innovationand Innovation
Evaluation of Evaluation of thethequantitative quantitative surveysurvey on on European European shipbuildingshipbuilding
Shipbuilding in EuropeShipbuilding in EuropeThorsten LudwigUniversity of BremenInstitute Labour and Economy(IAW)P.O.Box 33 04 40D-28334 BremenGermanyPhone: 0421-218-8978Fax: 0421-218-2680Email: [email protected]
Dr. Jochen Tholen (Project Coordinator)University of BremenInstitute Labour and Economy(IAW)P.O.Box 33 04 40D-28334 BremenGermanyPhone: 0421-218-3286 / 3281Fax: 0421-218-7457Email: [email protected]
Project-Team:
Cooperation Partner: Assisted by:Heino Bade
IG Metall - Coastal Region
Dr. Reinhard Lüken
Committee of E.U. Shipbuilders‘ Associations / CESA
Peter Scherrer / Andrea Husen
European Metalworkers‘ Federation / EMF
Dipl.-Ing. Werner Lundt
VSM German Shipbuilding and Ocean Industries Association
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20052
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20053
Bulgaria:5 yards4.034 empl.
Croatia:9 yards6.929 empl.
Estonia:1 yard1.200 empl.
Finland:6 yards5.565 empl.
Germany:35 yards18.498 empl.
Greece:3 yards3.111 empl.
Italy:22 yards12.033 empl.
Latvia:2 yards1.620 empl.
Lithuania:4 yards3.755 empl.
Norway:18 yards2.272 empl.
Poland:16 yards23.106 empl.
Portugal:5 yards1.937 empl.
Romania:8 yards13.401 empl.
Serbia&Montenegro:1 yard747 empl.
Spain:36 yards10.850 empl.
Sweden:6 yards1.467 empl.
The Netherlands:28 yards10.000 empl.
United Kingdom:17 yards16.224 empl.
Denmark:8 Yards2.902 empl.
France:13 yards15.230 empl.
EU-15: 97.808 employees
EU-10: 29.681 employees
EU-25: 127.489 employees
Acceding Countries 17.435 employees
Candidate Countries: 6.929 employees
Associated Countries: 2.272 employees
Pre-candidate Countries: 747 employees
Total: 154.872 employeesEU-25
Acceding Countries
Associated Countries/EEA
Candidate Countries
Total direct employmentin European shipbuildingcountries in 2004
Pre-candidateCountries
In the following we will use onlythree categories of European
regions:• EU-15• EU-10 (new members since May 1, 2004)• Others:
– Acceding countries (Bulgaria, Romania)– Candidate country (Croatia)– Associated country/EEA (Norway)– Pre-candidate country (Serbia&Montenegro)
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20054
UK10,5%
France9,8%
Romania8,7%
Italy7,8%
Spain7,0%
Croatia4,5%
Finland3,6%
Bulgaria2,6%
Lithuania2,4%
Greece2,0%
Poland14,9%
Serbia&Montenegro
0,5%
Germany11,9%
Estonia0,8%
The Netherlands6,5%
Denmark1,9%
Norway1,5%
Sweden0,9%
Latvia1,0%
Portugal1,3%
National sharesof the total direct European shipbuilding employment
(in %, total = 154.872 in 238 yards)
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20055
Structure of the total directshipbuilding employment in European countries:
Shares of national shipyards‘ employment (in %) by size of yards
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20056
14.000 employees in 13 yardsin 5 European countries
10.000 employees in 7 yards in 4 European countries
5.500 employees in 4 yardsin 4 European countries6.300 employees in 3
yards in UK
9.200 employees in 8 yards in Italy
9.700 employees in 34 yards in 6 European countries and 4 countries outside Europe
4.000 employees in 2 yards in France
5.500 employees in 5 yard in Spain
2.200 employees in 4 yards in Spain
10.000 employees in 4 yards in France
6.400 employees in 1 yard in Poland
Szczecin New Shipyard:5.000 employees in 1 yard in Poland
Major shipyard-groupsand shipyards in EuropeThese shipyards represent:° 56 % (87.100 employees) of the total shipyardemployment (154.872 employees)° 34 % (80 yards) of the total number of shipyards(238 yards) in 20 European countries
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20057
Major European shipyard-groupsand their locations
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20058
The Survey
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.20059
Dispatch of the questionnaires
University of Bremen
CESA EMF
ShipyardManagement Works council/Union
UnionNational shipyard association
60 receivedquestionnaires byunions/work councils
70 receivedquestionnaires
by management
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200510
Shipbuilding in EuropeShipbuilding in EuropeShipyards/employees represented in the suryey
• The survey covers 20 European shipbuilding countries:– 11 EU-15 countries– 4 EU-10 countries– 1 candidate countries (Croatia)– 2 acceding countries (Bulgaria and Romania)– 1 associated country/EEA (Norway)– 1 pre-candidate country (Serbia&Montenegro)
• 109 of 241 shipyards (45%) are represented in thequantitative survey
• These 109 shipyards represent more than 68% of the total shipyards‘ employees (N=105.986 employees)
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200511
Structure of the sampleby number of direct employees
(105.986 employees in 109 yards)
Romania8,1%
Spain8,2%UK
8,3%Italy9,8%
Poland12,4%
France13,6%
Germany15,5%
Bulgaria0,8%
Norway0,4%
Sweden1,3%
Lithuania1,3%
Portugal1,8%
Greece2,4%
Montenegro0,7%
Denmark2,5%
The Netherlands3,3%
Croatia4,4%
Finland5,3%
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200512
Structure of the sample by type of shipyard• Newbuilding of naval vessels: 38 yards
crucial/very important normal importanceRegional socio-economic impactof the yards
All types of yards in all European regions have a very important socio-economic impact.
The yards are often located in structurally lagging regions (f.e. in UK, Spain, Germany and France). In general in these regions there is a lack of job opportunities.
Especially in The Netherlands and in Norway, where the yards‘ number of employees isabout more or less 150 people, the yards‘ impact on the region is of normal importance.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200517
Usage of CAD, CAM and CIM
Usage of CAD, CAM and CIM by type of shipyard
83,3
96,9 100
45,5
67,775,7
13,6
29,2 29,7
0
50
100
Repair NB Merchant NB Naval
%
CAD CAM CIM
CAD: Computer Aided Design
CAM: Computer Aided Manufacturing
CIM: Computer IntegratedManufacturing
Computer-aided instruments of production have been widely used by newbuilding yards.
The high level of usage of CAD in repair yards is partly explained by the different tasks of repair yards (conversion etc.).
The usage of CAD, CAM and CIM depends on the vertical range of manufacturing. Thereforethe degree of utilization in repair yards is lesser than in the other types of shipyards.
Naval shipyards provide the biggest range of manufacturing.
The type of shipyard is the contributing factor for the usage of computer-aided instruments.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Co-operation between yards and scientific institutions by type of shipyard
30,8
43,2
18,2
43,1
35,1
42,4
18,5
13,5
30,3
0
5
10
15
20
25
30
35
40
45
50
NB Merchant NB Naval Repair
%
regularly from time to time rarely
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200519
The highest degree of co-operation with scientific institutions will befound in naval shipyards. 43,2% of the naval shipyards are co-operatingregularly with scientific partners.
There is a positive correlation between the degree of co-operations withscientists and the vertical range of manufacturing.
Co-operations do occur in propulsion, hydro-dynamics and workorganization.
There are regional differences in this question.
Co-operationsbetween yards and suppliers
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200520
How would you characterize the integrated co-operation between the yard and its suppliers?
(vertical co-operation)
Integrated co-operation during the design process (by type of shipyard)
70,367,5 67,3
23,4 21,6
11,16,3 8,1
11,1
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
NB Merchant NB Naval Repair
%
very intense/intense fairly poor/very poor
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200521
How would you characterize the integrated co-operation between the yard and its suppliers?
(vertical co-operation)Interated co-operation during installation/ mounting/
putting into serv ice (by type of shipyard)
75,1 72,9
65,0
20,3 18,922,2
4,7 2,7 3,2
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
NB Merchant NB Naval Repair
%
very intense/intense fairly poor/very poor
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200522
Existence of joint workinggroups (yard/ suppliers)
Existence of joint working groups from both, the yard's and the supplie rs' side to deve lop projects/products
(by type of shipyard)
57,862,2
48,4
0
10
20
30
40
50
60
70
NB Merchant NB Naval Repair
%
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200523
Joint working groups can be seen as an increased form of co-operation withsuppliers.There is a positive correlation between the existence of joint working groups and the complexity of ships built by the yard.Joint working groups can be found in approximately 50% of the repair yards. In comparison, more than 62% of the naval yards dispose of such working groups.In the field of merchant shipbuilding all yards (100%) involved in buildingpassenger ships (ferries, cruisers) affirm the existence of joint working groups.The level of the existence of joint working groups in Bulgaria and Romania(covered by „Others“) is rather high for the reason as major yards are belongingto Western European shipyard concerns.
Existence of joint working groups in different fields (by type of shipyard)
37,5
69,6
31,1
42,2
60,9
27,9
18,8 17,411,5
0
10
20
30
40
50
60
70
80
NB Merchant (n=65) NB Naval (n=23) Repair (n=66)
%
Design&Construction Manufacturing / Installation Process logistic
The highest proportions in the fields of design/construction and manufacturing/installation are in the naval sector.
Joint working groups (yards/suppliers) in different fields
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200524
Co-operations of yards in Western Europe with yards in
CEE and Western Europe
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200525
Co-operations of yards in Western Europe with yards in other regions
• Only for yards in Western Europe the survey providesa sufficient number of cases.
• The partner yards in Central and Eastern Europe arelocated above all in Poland, Romania and Bulgaria.
• Concerning the type of shipbuilding (newbuilding orrepair) there are no differences.
• There are different types of co-operations: sub-contracting, Foreign Direct Investment, horizontal co-operations between equal partners. The following slides cannot distinguish between these different types.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200526
Co-operations of yards in Western Europe with yards in Central and Eastern Europe –
CEE (EU-10, AccedingCountries, Croatia,
Serbia&Montenegro)
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200527
EU-15: Are there any co-operations with yards in CEE?
47,9
18,9
33,3
0,0
10,0
20,0
30,0
40,0
50,0
60,0
NB Merchant NB Naval Repair
%
Nearly 50% of the yards building merchant ships in the EU-15 co-operate with yards Eastern Europe.
Only one third of the repair yards co-operate with Eastern European partner yards.
Compared with the group of NB Merchant, co-operation of Western European naval yards with Eastern Europe is underdeveloped.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200528
EU-15: Activities involved in co-operations with CEE
21,7 22,218,8
30,4
11,1
25
95,7100 100
21,7
11,16,3
17,4
11,1
0
20
40
60
80
100
120
NB Merchant (23) NB Naval (9) Repair (16)
%
Construction
Equipment
Hull/Steel
Design
joint purchase
Marketing
R&D
Co-operation of EU-15 yards is dominated by the field of buidling hulls and sections.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200529
EU-15: Which are the main problems with regard to the co-operations with yards in CEE?
39,1
33,331,3
4,3
52,2
22,2
37,5
26,1
11,112,5
43,5
22,2
37,5
0
10
20
30
40
50
60
NB Merchant (23) NB Naval (9) Repair (16)
%Quality
Incorrectimplemetation ofconstruction plansTime of delivery
Language
Mentality
Time of delivery seems to be the greatest problem during theco-operation with Eastern European yards.
Even the quality of products and the partners‘ different mentalities are among the main problems.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200530
Co-operations between yardswithin Western Europe
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200531
EU-15: Co-operations between yards within Western Europe
52,1
100,0
39,6
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
NB Merchant (48) NB Naval (19) Repair (48)
%
The highest degree of co-operation (100%) among Western European yards can be found in the naval sector.
In the sector of merchant ships only nearly 50% of the yardswork together with partner yards in other Western European countries, in the repair sector even lesser.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200532
EU-15: Co-operations between yards within Western Europe
32,0
47,4 47,4
20,0
47,4
36,8
32,0
36,8
47,4
64,0
57,9 57,9
44,0
31,6
36,836,0
47,4
36,8
60,0
52,6
42,1
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
NB Merchant (25) NB Naval (19) Repair (19)
%
Construction
Equipment
Hull/Steel
Design
Joint purchase
Marketing
R&D
Compared to the co-operations of EU-15 yards with Eastern Europe, all fields of the yards‘ activities are covered by theco-operations within Western Europe.
Above all design, R&D and construction are the main fieldsof co-operation.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200533
EU-15: Which are the main problems with regard to the co-operations with yards in Western Europe?
4,0
10,5
5,3
12,015,8
10,5
4,0 5,3
10,58,0
5,3 5,3
48,0
36,8
31,6
0,0
10,0
20,0
30,0
40,0
50,0
60,0
NB Merchant (25) NB Naval (19) Repair (19)
%
Quality
Incorrectimplementation ofconstruction plansTime of delivery
Language
Mentality
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200534
Compared to the problems of co-operation between EU-15 yards and Eastern Europe, technical problems are of no importance related to the co-operationwithin Western Europe.
Only the existing different mentalities of the partners seems to be problematic.
The West-East difficulties primarily refers to hard facts.
The West-West difficulties primarily refers to soft facts (mentality).
Thesis• If there is a strategic co-operation (horizontal co-operation)
between equal partners, this kind of co-operation is the casebetween yards in Western Europe – this kind of co-operationis going far beyond the simple outsourcing.
• Co-operations between EU-15 and Eastern European yardsare much more determined by outsourcing processes (steelwork, hulls, sections).
• Co-operations between EU-15 and Eastern European yardsare very often characterized by corporate-internal co-operations: These partner yards belong to one shipyardgroup (f.e. Damen, Aker Yards, AP Moeller).
• Significantly less co-operations (in their different shapings) do exist between legally and economically independent yards in Western and Eastern Europe.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200535
The EU enlargement will havea positive effect on...
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200536
The EU enlargement will have a positive effect on ...
7,8
15,6
20,3
21,9
32,8
11,1
22,2
19,4
30,6
41,7
11,3
17,7
21
30,6
33,9
0 5 10 15 20 25 30 35 40 45
Order book
Competitiveness
Wage level
Staff qualification
Co-operation with yardsin different EU
countries
%
NB Merchant NB Naval Repair
The EU enlargement will have a positive effect on...
5,1
12,7
7,6
15,2
25,3
33,3
83,3
83,3
83,3
66,7
29,4
17,6
52,9
47,1
70,6
0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0
Orderbook
Competitiveness
Wage level
Staff qualification
Co-operation with yards in differentEU countries
EU-15 EU-10 Others
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200537
The impact of the EU enlargement in different fields of the yards
• From the yards‘ point of view, the co-operationbetween the EU yards will improve after the EU-Enlargement.
• Divided by regions, especially Eastern European yards are expecting an increasing of the wage leveland staff qualification.
• In the case of the wage level, above all Western European yards are expecting a decrease(management is defining this as a positive effect, workers´ representatives as a negative one).
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200538
The expectations of the yardsconcerning the EU‘s
involvement in different fields
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200539
EU's involvement is very important/important in the following fields...
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200540
The expectations of the yards concerningthe EU‘s involvement in different fields
• From the yards‘ point of view EU‘s involvement is mostimportant to establish a level playing field.
• Obviously EU`s involvement in language training ismore often expected by yards in Eastern Europe. WithinEU-15 only 38% of the yards see involvement in thisfield as important (lingua franca=English).
• Even in the cases of ‚shipfinancing‘ and ‚rethinking theindustry structure‘, Eastern European yards considerEU‘s involvement more important than Western European yards.
• Only 60% of the naval shipyards are expecting the EU‘s involvement for the creation of an „European DefenseIdentity“.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200541
Working conditions
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200542
Did you experience difficulties in recruiting white/blue collar workers?(percentage of yards that answered with "Yes")
41,3
31,7
24,327,0 27,0
30,2
0,0
5,0
10,0
15,0
20,0
25,0
30,0
35,0
40,0
45,0
blue collar white collar blue collar white collar blue collar white collar
NB Merchant NB Naval Repair
%
Did you experience difficulties in recruiting white/blue collar workers?(percentage of yards that answered with "Yes")
35,0
66,7
37,5
55,0
33,3
18,8
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
EU-15 (n=80) EU-10 (n=6) Others (n=16)
%
blue collar white collar
EU-15: Did you experience difficulties in recruiting white/blue collar workers?(percentage of yards that answered with "Yes")
Comparison of income and costs of a blue collar worker in 2003
• The systems of financing the health system, unemployment insurance etc. are very different in thedifferent countries (from tax-financed systems to non-wage-labour-costs systems).
• F.e.: The labour costs in The Netherlands and Denmark are nearly equal, but the share of (gross) income in Denmark (94,3%) is much more higherthan in The Netherlands (71,2%).
• The comparison of income and costs staysincomplete, because there are no information on productivity of the single yards.
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200550
Existence of European Works Councils
Shipbuilding in EuropeJochen Tholen/Thorsten Ludwig
Brussels, 13.09.200551
Is a European Works Council covering your yard? (N=109; in % of the number of yards)
Yes9%
No89%
No answer2%
In nine out of 109 yards an EWC is existing, covering three European conglomerates:
Damen, Aker, Thyssen Krupp Marine Systems Shipbuilding in Europe