Please insert your Company Logo here, using the Slide master •Concerns / Issues Needing Attention Preliminary Objectives Current Situation & Target To reduce FP testing time in MMF from current avg of 6.89 days to 5 days Company Name: BIOCON LTD Gemba: QUALITY CONTROL-BIOCON CAMPUS GKW Dates: 5 th Nov TO 6th September Project Title: Streamline testing and release for MMF There is variation in FP test times from 3 days to 9 days Consumption of chemical Man power under training Team Name:Immuno Members: (L-R) Applachari,Praveen,Sunil,Vijay and Babu A P D C Month B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B 10 B 11 B 12 B 13 B 14 B 1 B 2 B 3 B 4 5 B 6 B 7 B8 B9 B 10 B 11 B12 B 13 B 14 B 15 B 16 B1 7 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B 10 B 11 B 12 B 13 B 14 4 7 3 4 4 4 3 4 4 2 3 2 2 4 3 4 4 3 5 4 4 5 5 3 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 G ood Gebm a QC -IS Lab Objective Testcom pletion days O w ner Vijay Target 5 days KA IZE N PR OGRESS R EVIEW June-A ugust2013 Location C am pus Biocon-G em ba S ource ofD ata Frequency ofupdation E ach batch 0 1 2 3 4 5 6 7 8 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 Batchesw ith in target 1. Background & Targets
Streamline Testing and Release for MMF
Sep 15, 2015
This recommended Streamline testing and release for MMF has actually never ever been used in practice; it is merely a suggested strategy based upon experiences. Kaizen Institute provides seeking advice from services to companies around the world in the topics of Consulting, Training, Benchmarking along with Credentials. To find out more kindly check out: http://in.kaizen.com/
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GKW Presentation TemplatePlease insert your Company Logo here,
using the Slide master
Concerns / Issues Needing Attention
1. Background & Targets
To reduce FP testing time in MMF from current avg of 6.89 days to 5 days
Company Name:
BIOCON LTD
5th Nov TO 6th September
There is variation in FP test times from 3 days to 9 days
Consumption of chemical
A
P
D
C
Write Maximum three Preliminary Objectives. Objective means something you are aiming to achieve; not the means to achieve
Concerns / Issues needing attention are the problems representing the current conditon on the Gemba which needs immediate attention
In Target – show Target Graph for Control Point, control point is main objective you want to achieve. Should be one and in numbers always
Add company Logo
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
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80%
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98%
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41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
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Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
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B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Please insert your Company Logo here, using the Slide master
2. Data Collection & Analysis
Concerns / Problems needing attention :
Average = 6.9 Days
High consumption of chemicals
Show the data collected & analysis done to solve the problem. For example:
For 5S show: Red Tag Analysis, Muda s indetified on spaghetti, Areas needing improvement etc
For Flow Projects Show: Cycle time vs Takt Time Analysis, Line balancing chart, Spaghetti Diagram etc
For Problem Solving / Quality Improvement projects show Why – Why Analysis / Fishbone Analysis
For VSM Projects show Muda analysis on Current State Value Stream Map etc
For Autonomous Maintenance step 1 show abnormality tag analysis etc
For Inventory management show: Runner Repeater stranger analysis graph, new inventory management / kanban formulas
Do not write any text / stories
*
Please insert your Company Logo here, using the Slide master
3. Before After Process Mapping
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Please insert your Company Logo here, using the Slide master
4. Results & non monetary benefits
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Non Monetary Benefits
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51
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Team spirit
Control point is the main objective you want to achieve. Should be in numbers always
check points are measures which help to achieve control point
For example if control point is cost reduction of utilities, check points will be power costs, consumables costs etc
In Targets vs Result graph – show the trend graph of control point with target line.
*
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
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100%
80%
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41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
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Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
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B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Please insert your Company Logo here, using the Slide master
5. Monitoring through Gemba & Obeya graphs
*
Double click on sheet to edit
When Target of control point for the project has not been achieved, Future action plan is made showing pending actions to achieve the target.
Future action plan is also used to show the actions required for sustaining the project achievements. (Follow up Tasks)
In ‘Actiom Plan’ fill what action to be completed. in ‘Who’ fill name of one person responsible for completing the action.
Add start date for starting the particular activity and duration is number of days required to complete the task.
Graph (Gantt chart) will be formed automatically once data is entetred
Enter the Status of the task in (“Status”)
*
Target
Good
Gebma
0
56%
92%
70%
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92%
100%
100%
93%
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100%
80%
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41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
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5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
5
5
4
5
4
4
3
5
5
4
3
4
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
98%
99%
97%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
0
5
5
4
6
4
3
4
4
3
5
4
4
5
5
4
2
5
4
4
2
4
4
3
3
3
3
4
3
2
4
4
3
3
5
3
4
3
2
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
6
4
5
5
4
5
4
4
3
5
5
4
3
4
2
2
4
4
5
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 6 4 5 5 4 5 4 4 3 5 5 4 3 4 2 2 4 4 5 4 4 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Month
B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16
B1
7
47344434423221243344253444444325545443554342
55555555555555555555555555555555555555555555555555555
Good
Frequency of updationEach batch
012345678B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16B17B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14Batches with in target
Month
B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16
B1
7
47344434423221243344253444444325545443554342
55555555555555555555555555555555555555555555555555555
Good
Frequency of updationEach batch
012345678B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16B17B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14Batches with in target
Year
Objective
GebmaOwner
Nov/12Dec/12Jan/13Feb/13Mar/13Apr/13May/13Jun/13Jul/13Aug/13Sep/13Oct/13Nov/13Dec/13
56%92%70%55%92%100%100%93%100%100%
80%80%80%80%80%80%80%80%80%80%80%80%80%80%
98%99%97%100%100%100%100%100%100%100%
100%100%100%100%100%100%100%100%100%100%100%100%100%100%
KAIZEN PROGRESS REVIEW
Good
Location
Target
Concerns / Issues Needing Attention
1. Background & Targets
To reduce FP testing time in MMF from current avg of 6.89 days to 5 days
Company Name:
BIOCON LTD
5th Nov TO 6th September
There is variation in FP test times from 3 days to 9 days
Consumption of chemical
A
P
D
C
Write Maximum three Preliminary Objectives. Objective means something you are aiming to achieve; not the means to achieve
Concerns / Issues needing attention are the problems representing the current conditon on the Gemba which needs immediate attention
In Target – show Target Graph for Control Point, control point is main objective you want to achieve. Should be one and in numbers always
Add company Logo
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
98%
99%
97%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
0
5
5
4
6
4
3
4
4
3
5
4
4
5
5
4
2
5
4
4
2
4
4
3
3
3
3
4
3
2
4
4
3
3
5
3
4
3
2
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
5
5
4
5
4
4
3
5
5
4
3
4
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
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5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Please insert your Company Logo here, using the Slide master
2. Data Collection & Analysis
Concerns / Problems needing attention :
Average = 6.9 Days
High consumption of chemicals
Show the data collected & analysis done to solve the problem. For example:
For 5S show: Red Tag Analysis, Muda s indetified on spaghetti, Areas needing improvement etc
For Flow Projects Show: Cycle time vs Takt Time Analysis, Line balancing chart, Spaghetti Diagram etc
For Problem Solving / Quality Improvement projects show Why – Why Analysis / Fishbone Analysis
For VSM Projects show Muda analysis on Current State Value Stream Map etc
For Autonomous Maintenance step 1 show abnormality tag analysis etc
For Inventory management show: Runner Repeater stranger analysis graph, new inventory management / kanban formulas
Do not write any text / stories
*
Please insert your Company Logo here, using the Slide master
3. Before After Process Mapping
*
Please insert your Company Logo here, using the Slide master
4. Results & non monetary benefits
*
Non Monetary Benefits
37
100
88
51
20
25
25
33
Team spirit
Control point is the main objective you want to achieve. Should be in numbers always
check points are measures which help to achieve control point
For example if control point is cost reduction of utilities, check points will be power costs, consumables costs etc
In Targets vs Result graph – show the trend graph of control point with target line.
*
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
98%
99%
97%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
0
5
5
4
6
4
3
4
4
3
5
4
4
5
5
4
2
5
4
4
2
4
4
3
3
3
3
4
3
2
4
4
3
3
5
3
4
3
2
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
5
5
4
5
4
4
3
5
5
4
3
4
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Please insert your Company Logo here, using the Slide master
5. Monitoring through Gemba & Obeya graphs
*
Double click on sheet to edit
When Target of control point for the project has not been achieved, Future action plan is made showing pending actions to achieve the target.
Future action plan is also used to show the actions required for sustaining the project achievements. (Follow up Tasks)
In ‘Actiom Plan’ fill what action to be completed. in ‘Who’ fill name of one person responsible for completing the action.
Add start date for starting the particular activity and duration is number of days required to complete the task.
Graph (Gantt chart) will be formed automatically once data is entetred
Enter the Status of the task in (“Status”)
*
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
98%
99%
97%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
0
5
5
4
6
4
3
4
4
3
5
4
4
5
5
4
2
5
4
4
2
4
4
3
3
3
3
4
3
2
4
4
3
3
5
3
4
3
2
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
5
5
4
5
4
4
3
5
5
4
3
4
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 5 5 4 5 4 4 3 5 5 4 3 4 2 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Target
Good
Gebma
0
56%
92%
70%
55%
92%
100%
100%
93%
100%
100%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
80%
98%
99%
97%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.55555555555555558 0.91666666666666663 0.7 0.54545454545454541 0.91666666666666663 1 1 0.93 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.98 0.99 0.97 1 1 1 1 1 1 1 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 41222 41252 41283 41314 41342 41373 41403 41434 41464 41495 41526 41556 41587 41617 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Batches with in target
0
5
5
4
6
4
3
4
4
3
5
4
4
5
5
4
2
5
4
4
2
4
4
3
3
3
3
4
3
2
4
4
3
3
5
3
4
3
2
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 5 3 4 3 2 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B1 B2 B3 B4 B5 B6 B7 B8 B9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Sheet1
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 4 6 4 3 4 4 3 5 4 4 5 5 4 2 5 4 4 2 4 4 3 3 3 3 4 3 2 4 4 3 3 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 1 Batch 2 Batch 3 Batch 4 Batch 5 Batch 6 Batch 7 Batch 8 Batch 9 Batch 10 Batch 11 Batch 12 Batch 13 Batch 14
Batches with in target
Day of testing
No of batches
0
4
7
3
4
4
4
3
4
4
2
3
2
2
1
2
4
3
3
4
4
2
5
3
4
4
4
4
4
4
3
2
6
4
5
5
4
5
4
4
3
5
5
4
3
4
2
2
4
4
5
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 4 7 3 4 4 4 3 4 4 2 3 2 2 1 2 4 3 3 4 4 2 5 3 4 4 4 4 4 4 3 2 6 4 5 5 4 5 4 4 3 5 5 4 3 4 2 2 4 4 5 4 4 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B 1 B 2 B 3 B 4 B 5 B 6 B 7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Batches with in target
Month
B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16
B1
7
47344434423221243344253444444325545443554342
55555555555555555555555555555555555555555555555555555
Good
Frequency of updationEach batch
012345678B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16B17B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14Batches with in target
Month
B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16
B1
7
47344434423221243344253444444325545443554342
55555555555555555555555555555555555555555555555555555
Good
Frequency of updationEach batch
012345678B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14B15B16B17B 1B 2B 3B 4B 5B 6B 7B8B9B10B11B12B13B14Batches with in target
Year
Objective
GebmaOwner
Nov/12Dec/12Jan/13Feb/13Mar/13Apr/13May/13Jun/13Jul/13Aug/13Sep/13Oct/13Nov/13Dec/13
56%92%70%55%92%100%100%93%100%100%
80%80%80%80%80%80%80%80%80%80%80%80%80%80%
98%99%97%100%100%100%100%100%100%100%
100%100%100%100%100%100%100%100%100%100%100%100%100%100%
KAIZEN PROGRESS REVIEW
Good
Location
Target
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