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Sto Ewi Systems for Refurbishment Brochure

Feb 22, 2018

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    | Facade | External Wall Insulation |

    External Wall InsulationFor Housing Refurbishment

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    Energy Companies Obligation (ECO)For social housing projects.

    The UK Governments target to reduce carbon

    emissions by 80% before 2050 is driving

    todays construction policy. The majority

    of buildings that will be in use by 2050 are

    already in use today. In total, these buildings

    account for around 40% of the UKs annual

    carbon emissions.

    On average, 35% of the energy used to heat

    our homes is lost through the external walls.Signicant energy and carbon reductions can be

    made by retting homes with more energy efcient

    technologies. External wall insulation (EWI) is one

    such technology, protecting the fabric of your

    home as well as improving energy efciency.

    The Energy Companies Obligation (ECO) is a

    government funded scheme designed to:

    Reduce UK energy consumption.

    Support those living in fuel poverty and low-

    income households.

    Improve hard-to-treat solid wall properties.

    ECO will run alongside the Green Deal from

    January 2013 until March 2015. It will fund energy

    efciency improvements worth around 1.3 billion

    every year.

    Hard to Treat Homes

    There are an estimated 7 million homes in the

    UK built with single skin, solid walls. These so

    called hard-to-treat homes require some form of

    insulation to reduce heat loss. With no cavity to ll,

    cavity wall insulation is not an option.

    Social Housing providers are well placed to attract

    ECO funding for their hard-to-treat stock by

    achieving economies of scale. EWI is the most

    effective, long term solution to improve the thermal

    performance and weather protection of housing. It

    is an appropriate insulation method for both solid

    wall and cavity wall construction.

    2 | External Wall Insulation for Housing Refurbishment The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.

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    Carbon Saving Communities Obligation

    15% of suppliers funds are to be used to

    upgrade hard-to-reach, low-income households

    in rural communities.

    Affordable Warmth Obligation

    Provides heating and insulation measures to

    low-income consumers living in private tenure

    properties that receive particular means-testedbenets, e.g. the elderly, disabled and families.

    Carbon Saving Obligation

    Covers the installation of measures like solid

    wall and hard-to-treat cavity wall insulation,

    which ordinarily cannot be nanced solelythrough the Green Deal.

    ECO will be funded by energy suppliers who have 3 obligations:

    External Wall Insulation for Housing Refurbishment | 3

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    Why externally insulate?Protect your investment

    Improving the thermal efciency of buildings

    is economically, socially and environmentally

    advantageous.

    There are three main insulation methods:

    Internal wall insulation

    Cavity wall insulation

    External wall insulation

    Of the three, Sto maintains that external wallinsulation is the best long term solution to protect

    your interests. Stomix systems demonstrate signicant

    benets when it comes to thermally insulating and

    protecting the fabric of your property, including:

    1. Signicantly reduce heat loss and energy

    consumption

    If two or more uninsulated materials meet within

    a substrate, heat can be transferred from one

    material to the other. This phenomenon is known

    as thermal bridging, moving from hot to cold and

    typically interior to exterior. The more thermal bridges

    there are, the less energy efcient the building.

    External wall insulation minimises or removes such

    occurrences and greatly simplies the detailing to

    achieve high thermal performance. Less energy is

    needed to warm the building and heat is retained

    for longer, creating a more comfortable interior

    environment.

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.

    Thermal image showing domestic heat loss. The house on the left has been wellinsulated, while the house on the right is poorly insulated.

    2. Minimise condensation, damp and mould

    Damp and mould growth are the cause for a number

    of respiratory and other health related issues. Both

    are caused when the internal room temperature falls

    below the dew point. Cold spots on walls cool the air

    to a point where the moisture vapour forms a liquid,

    forming damp patches. This process can also lead to

    mould growth.

    Correctly installed EWI systems protect the entire wall,

    maintaining a warm and dry substrate. Protected in

    this manner, substrate temperatures are maintained

    above the dew point. This effectively deals with

    damp, mould growth and other environmental issues.

    Cavity Wall Insulation

    Interior Facade

    External Wall Insulation

    Interior Facade

    Internal Wall Insulation

    Interior Facade

    4 | External Wall Insulation for Housing Refurbishment

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    External Wall Insulation for Housing Refurbishment | 5

    3. Protect properties from weather damage

    An insulated, rendered facade protects the substrate

    from frost and moisture damage. This signicantly

    reduces the risk of high maintenance and repair costs.

    4. Minimise costs and disruption

    Externally insulating will not encroach into the interior

    of your properties, all work is external. This removes

    the need for signicant internal refurbishment and

    will not reduce interior room dimensions. There is also

    no need to temporarily rehouse your tenants. Such

    disruptions are often unwelcome and the associated

    costs need to be factored in when selecting an

    insulation system.

    EWI systems protect the wall from rain, but remainvapour permeable so moisture can escape.

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    Why Stomix?Selecting the right partner.

    A subsidiary of Sto, Stomix manufactures

    and distributes EWI systems ideal for the

    ECO market. Originally developed for Eastern

    European climates, the Stomix systems have

    proven themselves capable in demanding

    environments whilst keeping costs low.

    The Sto Group

    Sto is a leading global building products

    manufacturer with origins traced back to 1835. Thegroup is active in over 87 countries, with close to

    5,000 staff and a 1 billion sales turnover. Recognised

    globally as the render and EWI quality benchmark,

    Sto innovates through technological leadership in

    all of their core markets, with heavy investment in

    Research & Development.

    Support from start to nish

    Since 1955, Sto has been manufacturing and

    supplying external wall insulation systems. Over 450

    million m2have been applied worldwide. We offer

    unparalleled experience, knowledge and expertise in

    the design and manufacture of durable solutions.

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.6 | External Wall Insulation for Housing Refurbishment

    Product warranties you can trust

    Sto offers a standard company product warranty

    of 10 years from the date of purchase. During the

    warranty period, Sto will ensure that:

    Products are of satisfactory quality to meet the

    needs of the specication.

    Products are of a standard which is appropriate for

    the purposes for which they have been and are to

    be used.

    Only Sto-trained applicators are able to installStomix external wall insulation systems. A list of

    trained installers is available from Sto (T: 0141 892

    8000)

    Advice is available regarding the provision of

    a latent defects and insolvency insurance for

    longer terms of warranty. Please contact Sto for

    information.

    Technical Support

    When you specify Stomix products and systems, you

    receive professional consultancy and advice on all

    aspects of the project.

    Sto Technical Consultants for Refurbishment can

    guide you on the most suitable system to meet

    your design and objectives. They can attend pre-

    start meetings and will be your rst port of call

    for any questions, colour visualisations or samplerequirements. You can be condent that they will see

    the project through smoothly from start to nish.

    Sto Technical Advisors can meet you on-site to

    provide support and to ensure that Stomix products

    are installed to specication. Each Sto Advisor is a

    qualied tradesman and an expert in their eld.

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    External Wall Insulation for Housing Refurbishment | 7

    Recycling

    As a company committed to protection of theenvironment, we are members of a compliance

    scheme that issues Packaging Recycling Notes (PRNs)

    for every tonne of our waste that is recycled.

    Our EWI insulation board suppliers offer a waste

    collection service for uncontaminated offcuts of

    materials. These are collected and then recycled into

    new products.

    The installer has a responsibility under the Site Waste

    Management Plans to ensure that the packaging is

    properly disposed of. We do everything we can to

    keep the amount used minimal for safe handling and

    transportation.

    Stomix Systems | StxTherm

    With Ofgem and BBA approvals, we wish to offer

    our ECO customers the most comprehensive range of

    building systems. These systems use Stomix products

    to offer cost-effective, durable refurbishment

    solutions, tailored for all types of social housing stock.

    Considering the market driving factors, we have

    developed three Stomix external wall insulation

    systems for the ECO market:

    StxTherm Eco

    An economical system for large scale refurbishment

    projects

    StxTherm Robust

    A system offering traditional nishes suitable for

    strict planning authority regulations

    StxTherm Protect

    A system ideal for high rise projects and re safety

    requirements

    Applicator Training

    To ensure a good quality build, only Sto trained

    contractors may install Stomix external wall insulation

    systems. Our experienced trainers offer workshop and

    lecture-based training courses at our new Midlands

    distribution centre and also at the Sto Glasgow and

    Basingstoke sales centres.

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    StxTherm EcoCost-effective solution for larger projects.

    StxTherm Eco is a silicone rendered system suitable

    for low to medium rise buildings such as terraced or

    semi-detached housing. Our most economical EWI

    system, it should appeal to social housing providers

    managing a huge property portfolio.

    Vapour permeable and weather resistant

    Silicone nish provides improved moisture shedding

    properties and built-in resistance to algae growth

    The silicone nish render comes in a range ofpastel shades to harmonise with the surrounding

    environment (see page 17 for colour range).

    Typical Orlit property:Before (right) and after (top)

    1. Substrate

    2. Adhesive mortar3. Grey expanded polystyrene insulation board

    4. Mineralic reinforcing coat

    5. Glass bre reinforcing meshEmbedded into the mineralic reinforcing coat

    6. Primer

    7. Decorative silicone render nish

    1 65432 7

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.8 | External Wall Insulation for Housing Refurbishment

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    External Wall Insulation for Housing Refurbishment | 9

    StxTherm RobustTraditional nishes for strict local planning requirements.

    StxTherm Robust is a low-to-medium rise system that

    offers either a dash or brick slip nish. These more

    traditional looking nishes are ideal for projects in

    areas with tighter planning regulations.

    Available in a heavy duty dry dash render nish or

    synthetic brick slips.

    Further improved thermal performance through the

    use of grey EPS insulation boards.

    1. Substrate

    2. Adhesive mortar3. Grey expanded polystyrene insulation board

    4. Mineralic reinforcing coat

    5. Glass bre reinforcing meshEmbedded into the mineralic reinforcing coat

    6. Dash or brick slip nish

    1 65432

    Typical Cornish Type 1 propertywith brick slip nish.

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    StxTherm ProtectThe high rise solution.

    StxTherm Protect is an EWI system designed to meet

    strict re protection requirements. It is particularly

    suitable for the refurbishment of high rise housing

    blocks and offers a wide range of nish design

    options.

    Non-combustible mineral bre insulation for

    outstanding re performance.

    All Stomix nish options are available:

    Silicone resin render nish Dry dash render nish

    Brick slips.

    Typical high rise property:Before (Right) and after (Above).

    1. Substrate

    2. Adhesive mortar3. Mineral bre insulation board

    4. Mineralic reinforcing coat

    5. Glass bre reinforcing meshEmbedded into the mineralic reinforcing coat

    6. Primer

    7. Silicone render, dash or brick slip nish

    1 65432 7

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.10 | External Wall Insulation for Housing Refurbishment

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    External Wall Insulation for Housing Refurbishment | 11

    Local PlanningColour & Finish Visualisations.

    Architectural drawings or photographic images

    of a building can be modied to show a selection

    of possible colour combinations that could be

    applied.

    The colours selected, and judicial design choices as to

    which parts of a row of terraced houses to apply the

    various colour shades, can make a dramatic difference

    to the aesthetics of a building.

    The Sto colour design service is particularly helpful for

    refurbishment projects such as social housing. Colour

    combinations and where they are applied can make a

    building appear longer, shorter, wider, as one building

    or as several. The appropriate selection of colours on a

    building facade can also have a positive effect on the

    wellbeing of occupants.

    The StoDesign service can speed up negotiations with

    planning authorities and tenants by providing a range

    of possible options. If planning allows, you may even

    wish to let your tenants select their preferred colour.

    Speak to Sto about our StoDesign services for your

    next project.

    Typical Cornish Type 1 property. Original (top), visualisation with brick slip nish(centre) and visualisation with white render (bottom)

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    Render FinishesFor every climate and design.

    When refurbishing a property, the

    chosen nish can signicantly change,

    and even enhance, the aesthetic of

    the building.

    The choice of nish can depend on a

    number of variables, such as:

    Planning authority policy.

    Local weather conditions.

    Building orientation.

    Spray application

    Stomix render nishes can be spray

    applied. Spray application is signicantly

    faster than traditional methods of

    application, with less waste material and

    site disruption. Combined, signicant cost

    benets can be realised.

    Silicone render nish

    Combining the benets of mineral

    and synthetic binders, silicone renders

    offer excellent weather protection,

    even in aggressive atmospheres.

    High water repellency

    Vapour permeable

    Dirt resistance

    Through-coloured

    Anti-fungal

    The even, stippled texture gives the

    nal nish a atter aspect compared

    to a smooth, oated surface which can

    highlight even minor trowel marks. The

    texture can also help to promote effective

    water shedding to avoid algae build-up.

    Stomix silicone render comes in a choice

    of Natural White or 22 colourfast shades

    from the StoColor System.

    31116Natural White 31307 31308

    31309

    32135

    35209

    36324

    31409

    32235

    35237

    36412

    31416

    32237

    35411

    36416

    32131

    33132

    36207

    37104

    32134

    33137

    36217

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.12 | External Wall Insulation for Housing Refurbishment

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    External Wall Insulation for Housing Refurbishment | 13

    Dash Render Finish

    In areas of heavy rainfall or heavy

    trafc, we recommend a nish with a

    rougher texture, such as a Dry Dash.

    A rough surface breaks up the ow of

    running water and avoids concentration

    of moisture in one area, minimizing

    the risk of moisture penetration andsubsequent damage. Dash render is also

    highly resistant to abrasion.

    Classic Beige Marble

    Polar Red & White Ashton Cream

    Huntingdon Beige

    Harvest Barleycorn

    Polar White Nordic

    A full range of decorative proles and rustications are

    available to help refurbished houses match the surrounding

    built environment. They are lightweight, provide excellent

    weather resistance and are easy to shape and install.

    The range includes standard designs, or they can be customformed to match existing proles.

    Decorative, lightweight rustications

    Brick Slips

    Flexible, lightweight slips made from

    acrylic render to simulate brickwork.

    Brick Slips allow for the installation of an

    external wall insulation system without

    having to forego the appearance of a

    characteristic brick facade, especially

    ideal for conforming with local planning

    restrictions where required.

    They offer a long life span with good

    resistance to weather, mechanical stress

    and impacts. They are easily cleaned and

    require very little maintenance.

    Brick Slips are available in 6 standard

    colours plus 6 shades of mortar to match

    the surrounding streetscape or existing

    brickwork.

    They come in standard 215 x 65mm brick

    size or can be custom-designed to match

    other brick and tile designs, including

    terracotta tiles.

    2081B

    2083B

    2079B

    2056A

    2059A

    2062A

    2082B

    2080B

    2078B

    2057A

    2060A

    2063A

    Brick Slip Options Adhesive Mortar Options

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    Detail DrawingsThe devil is in the detail.

    When refurbishing a house, numerous

    opportunities for cold bridges arise.

    Thermal bridging is a phenomenon

    where heat can be lost where

    components with higher thermal

    conductivity penetrate the insulating

    layer of the building.

    Any material interfaces, such as windows,

    doors and eaves, can signicantly impacton the overall thermal efciency of the

    building.

    Whether eaves proles, window reveals

    or sills, installing the correct system details

    will ensure that the building continues to

    be thermally efcient in the long term.

    Below DPC treatment

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.

    Essential for prevention of water

    penetration and maintaining thermal

    performance below DPC level.

    14 | External Wall Insulation for Housing Refurbishment

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    Eaves - verge trim

    Window sill

    For properties where the existing eaves do

    not sufciently protect the new insulation

    system.

    Most sills will require a new oversill to

    ensure a professional nish and adequate

    protection of the new insulation system.

    External Wall Insulation for Housing Refurbishment | 15The drawings on this page are illustrative details giving the general concept o f how the system interfaces with other construction components.The drawings should not be used for construction purposes. Full details are available on request.

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    Partially insulated

    window head

    Intersection with an alley

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.

    Detail for the treatment at the top of

    window openings.

    Detail of insulation pattern where the side

    of a house to be treated forms part of an

    alleyway.

    16 | External Wall Insulation for Housing Refurbishment

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    Stop End - Rendered Return

    Flue penetration

    The best way for nishing a system where

    the adjacent property is not to be treated.

    Detail of the insulation treatment around

    ues and other penetrations through the

    insulation layer.

    External Wall Insulation for Housing Refurbishment | 17The drawings on this page are illustrative details giving the general concept o f how the system interfaces with other construction components.The drawings should not be used for construction purposes. Full details are available on request.

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    AccessoriesA systematic approach.

    Attention to detail is key to a successful

    refurbishment happy tenants with lower

    energy bills, a much improved thermal

    performance and good looks that will last.

    Sto offers complete external wall insulation

    systems, including a selection of highest quality,

    specially fabricated accessories, such as beads,

    proles, mesh and tracks. These have been

    developed for durability and to suit typical buildconditions within the refurbishment sector.

    The technical specications and information on the products contained in the Technical Data Sheets and system descriptions/approvals must be observed.18 | External Wall Insulation for Housing Refurbishment

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    Mesh

    Stomix glass bre mesh is an essential

    component of the insulation system,

    providing strength and helping to

    prevent crack formation.

    Starter Tracks

    Starter tracks provide a sound, level

    base from which to work. 2.5m long

    and in widths to suit all insulation

    thicknesses. Use together with clip-on

    nosings to give a clean drip edge to

    work from.

    Full System Stop Beads

    Provide a clean edge when the

    insulation system has to be

    terminated between semi-detached

    or terraced dwellings.

    Render Stop Beads

    Used where a physical delineation

    between semi-detached or terraced

    properties is required or where

    adjoining properties differ in nish or

    colour.

    Corner beads

    Provide additional strength and

    reinforcement on external corners to

    prevent cracking.

    Window reveal beads

    Create a seal to the window frame,

    terminate the render and provide

    a self-adhesive surface to which

    window protection can be xed.

    External Wall Insulation for Housing Refurbishment | 19

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    Head Ofce

    Sto Ltd.

    2 Gordon Avenue

    Hillington Park

    Glasgow G52 4TG

    Tel +44 (0)141 892 8000

    Fax +44 (0)141 404 9001

    [email protected]

    www.sto.co.uk

    Southern Ofce & Distribution Centre

    Sto Ltd.

    Antura

    Kingsland Business Park

    Wade Road

    Basingstoke RG24 8EN

    Tel +44 (0)1256 332770

    Fax +44 (0)1256 810887

    Midlands Training & Distribution Centre

    Sto Ltd.

    Unit 700

    Catesby Park

    Kings Norton

    Birmingham B38 8SE

    Tel +44 (0)121 459 5149

    Fax +44 (0)121 459 0632