STILL LOOKING FOR A SOLUTION ??? MORKO ULTRASONIC … · do you have a problem with fouling/ scaling ???? morko ultrasonic scale preventer is your solution ! still looking for a solution

DO YOU HAVE A PROBLEM WITH FOULING/ SCALING ????

MORKO ULTRASONIC SCALE PREVENTER IS YOUR SOLUTION !

STILL LOOKING FOR A SOLUTION ???

MORKO Ultrasonic Scale Preventer

Proven & Tested Ultrasonic Technology

Ultrasonic

Generator

Ultrasonic

Transducer

Common problems when cleaning

heat exchanger, boilers and pipes

• Shutdown time

• Scheduling of cleaning

• Unknown of damage condition

• Labor and time intensive

• Cost of cleaning and repair

• Cost of chemical usage

• Environment and safety issues

• Reduce Maintenance Costs

• Reduce Downtime

• Increase productivity

• Utilize the Lifecycle of each Equipment

Focus on:

– Equipment Reliability

– Energy Saving

– Reduction Maintenance costs

– Increased outsourcing

– Optimize manpower

Management Under Pressure

By removing and preventing scales & slimes in boilers,

heat exchangers, condensers, piping, cooling towers and etc

MORKO Ultrasonic Scale Preventer

has the solution for You

Which helps to :-

• Improve response and manage shutdown time

• Reduce maintenance cost

• Reduce cost of Anti Fouling Chemicals

• Increase life of equipment (safety and reliability)

• Ensure regulatory and environmental compliance

Ultimately Save You Time and Money !

ADVANTAGES & BENEFITS

1) Optimum energy & cost savings

References at S-Oil

Test Site : #3 CDU, 2 train of Crude

AR Exchanger

•Test Run 12 months

•Energy saving: 220K USD/yr per train

•Total 50 sets at Crude AR Exchangers

in #1,#2,#3 CDU installed in 2007

1) Optimum energy & cost savings

References at GS-Caltex

Test Site : #1 CDU,

Crude Pre-heat Exchanger

• Test Run 12 months

• CIT (coil inlet temperature) improvement translate

to energy savings of 200K USD/yr

• GS-Caltex plan to install USP to all other CDU heat

exchangers

ADVANTAGES & BENEFITS

2) Reduction in maintenance cost

- Reduction of labour

- Extending the maintenance cycle scheduling

- Reduction of downtime

- Reduction in use of anti-fouling chemical

- Better preventive maintenance

ADVANTAGES & BENEFITS

2) Reduction in maintenance cost

Comparison of pipe after 6 months operation

References at Tan-Cheon Sewage Treatment Plant

WITHOUT

USP

WITH USP

ADVANTAGES & BENEFITS

2) Reduction in maintenance cost

Comparison of pre heat exchanger after 1 year operation

References at KUMHO PNB Chemical UT Plant

WITHOUT

USP

WITH USP

ADVANTAGES & BENEFITS

3) Increase in production & efficiency

- Prolong lifespan of equipment

- Efficiency of equipment

- Better scheduling of maintenance

- Lesser shutdown time allowing higher

production capacity

ADVANTAGES & BENEFITS

4) Meet Environmental & Safety standards

- Less chemical used for cleaning and better

fouling prevention

- Preventing environment pollution

ADVANTAGES & BENEFITS

INSTALLATION

USP-300

Ultrasonic

Generator

Ultrasonic

Transducer

INSTALLATION REFERENCES

S-Oil

GS Caltex

Tan-Cheon Sewage

Treatment Plant

SK Energy

HOW IT WORKS

• Vibration

The Ultrasound is applied into the metal composing facility,

The small vibration is generated and transferred to the whole

facility through metal

• Cavitation

Ultrasonic vibrating make liquid emerge “empty effect”, bring out

and broken lots of air bladder in a moment and repeatedly.

When air bladder is absorbed and exploded, the high accelerated

velocity(~30,000 times of G-force) & temperature are generated

• Increase of Surface

If a particle in a liquid is shattered by ultrasonic

waves, the surface is increased and it is bonded

with other particles and shattered again.

During this process the particle is shattered

minutely

• Waves

Ultrasonic waves are transferred to liquid through

metal, wave motion is generated between the

surface of liquid and metal.

It prevents the particles and gases from bonding to

metal surface & the heat transmission efficiency

increase.

HOW IT WORKS

• Elimination of Scale

There are some fine cracks on the existing scales and many air

bladders infiltrate into the crack and explode repeatedly by the

cavitation theory under ultrasonic wave energy

Finally the scales are dropped off from metal surface.

HOW IT WORKS

REFERENCE LIST

Company Application

GS-Caltex Corporation Oil refining facility (CDU & Piping)

SK Corporation Oil refining facility (CDU & Piping)

HYUNDAI OILBANK Corporation Oil refining facility (CDU & Piping)

S-Oil Corporation Oil refining facility (CDU & Piping)

Samsung Fine Chemical Heat Exchanger, etc.

Kumho Mitsui Chemical Piping in Process, etc.

Kumho P&B Heat Exchanger, etc.

SK Chemicals Re-Boiler in Process

Tan-cheon Sewage Treatment Plant Sludge Processing Pipes

Busan City Sewage Treatment Plant Sludge Processing Pipes

• Improve response and manage shutdown time

• Reduce maintenance cost

• Reduce cost of Anti Fouling Chemicals

• Increase life of equipment (safety and reliability)

• Ensure regulatory and environmental compliance

CONCLUSION

Proven solution that extend the life of equipments

Ultimately Save You Time and Money !