S.T.E.P. · 2019. 9. 13. · kEQ-056 Cadena para polipasto EQ0031|S de 5,6*15,7 mm EQ-003IS Polipasto eléctrico 250 kg. 400 V/50 Hz 3 phase Model EQ 003 IS EQ1DI90541 Limited Plate

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S.T.E.P.

The safer, more productive and faster way to perform works at heights.

www.vertequip.com

SYSTEM OF TRANSLATION & ELEVATION OF PEOPLE

THE BEST IDEA

2 || VERTEQUIP 3

VERTEQUIP 3

S.T.E.P. SYSTEM 4

S.T.E.P Components & Parts 6

Support System - Rail 8

Connection System Fix it 9

Powerail System 10

Translation System 12

Elevation System - Zeppelin 14

Backup System 16

Remote Control System 18

World of S.T.E.P. 20

Applications of S.T.E.P. 22

NO LIMITS 24

4TWO 25

ROPE 26

IND 27

OFFS 28

WIND 29

CLIMBER 30

HOME 31

FREEDOM 32

DEEP 33

STEP UP 34

STAGE 35

SKY 36

WHY CHOOSING THE BEST? 37

PARTS & ACCESSORIES 38

TABLE OFCONTENTS

VERTEQUIP 4

S.T.E.P. S.YS.T.E.M 5

S.T.E.P Components & Parts 6

Backup System: Bsave/ Bscar/ Bsrope 8

Connection System Rail CG-Click & Go 10

Connection System Fix Us & Fix It 11

Translation System TS200 12

Product Data Sheet 13

Elevation System Zeppelin 14

Product Data Sheet 15

Powerail System Ps 180 16

Control System CS 480&120 / CS S150 / CS D150 18

Handicapped 20

Our Numbers 21

Market Share 22

Became a Distributor 23

Presenting the New Products 24

NO LIMITS 26

4TWO 27

WIND 28

ENERGY 29

HOME 30

IND 31

CLIMBER 32

OFS 33

FREEDOM 34

ROPE 35

DEEP 36

STAGE 37

SKY 38

ACESSORIES 39

TESTER 40

WHY WE MADE THE BEST? 41

TABLE OFCONTENTS

VERTEQUIPVertequip is a company that develops equipment, machinery and services that improve the safety, performance and productivity of works at heights. All of our solutions, like the different S.T.E.P models and accessories, solve real problems already addressed by other companies specialized in this line of work, with our innovative technology. Our goal is to significantly improve safety and productivity levels, while simultaneously reducing the final costs of projects. Critical to the Vertequip strategy of constantly developing new solutions and improve the safety of works at heights, we have created the S.T.E.P. ACADEMY. This program is designed to educate, train and certify individuals including handicapped and amputees using the S.T.E.P. systems to execute works at heights with the maximum safety, while using tested and more efficient processes and practices.CONSTRUCTION

ENERGYMAINTENANCE & SERVICES

INDUSTRY

ARTS & TOURISM

a

B

C

D

E

F

G

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The S.T.E.P. acronym means: Sys-tem of Translation and Elevation of People. S.T.E.P. is a system de-signed to move people on vertical surfaces, with vertical, diagonal and horizontal movements. S.T.E.P. is a complex system compris-ing of six different mechanisms, which together make it possible to move people along a structure and allow them to work with maximum safety and performance. S.T.E.P. has 13 applications for operation addressing many different and

unique working conditions. What makes S.T.E.P. a unique System is the simple and practical way it allows workers, including handi-capped and amputates to perform works at heights more safely and efficiently. The system uses only one harness, moving workers both horizontally and vertically, while controlling everything through a remote control. S.T.E.P is ad-equate for any type of structure, whether it is a building, bridge, silo, wind tower or even an oil rig.

SYSTEM OF TRANSLATION &ELEVATION OF PEOPLE

TO SEE OUR VIDEO COMPARINg S.T.E.P wITH ROPE ACCESS CHECk THIS LINk: www.youtube.com/watch?v=53mkuMif5Jc

OUR NUMBERS

0%SETUP REQUIREMENTS

AFTER 1º INSTALLATION

6MINUTES TO GET TO THE

TOP (120M)

50%LESS WORKERS REQUIRED TO PERFORM THE SAME TASKS

40%MORE PRODUCTIVITY THAN

ROPE

6 || VERTEQUIP 7

S.T.E.P. COMPONENTS & PARTS

F

D

E

aC

g

KEY systemsSUPPORT SYSTEMThe aluminium rail supports the translation and elevation systems.

PowerailSupplies the system with electricity without any cables.

REmote controlControls the system allowing horizontal, vertical and diagonal movements.

connectionConnects the aluminium rail and the power rail to the structure.

translation Moves horizontally along the rail and supports the elevation system.

BackupRescues the person safely in any emergency or power failure.

ELEVATIONControls the chain to elevate the person or the load.

B

A

C

E

G

B

d

F

DECLARAÇÃO DE CONFORMIDADE CESEG. DIRECTIVA DE MAQUINARIA 2006/42 EEC

kEQ-056 Cadena para polipasto EQ0031|S de 5,6*15,7 mm EQ-003IS Polipasto eléctrico 250 kg. 400 V/50 Hz 3 phase Model EQ 003 ISEQ1DI90541 Limited Plate for EQEQ1DI90512 Chain spring for EQER1DS10412 Stopper Assembly for Electric Chasin Hoist ER

8 || VERTEQUIP 9

A3

A6

A2 level VialsTells us that the rail is properly leveled.

RAIL CG 90

A1

A4

The Rail Click & Go system allows workers to perform the horizontal movements around the vertical structure. It is designed to withstand loads exceeding 2400kg. Anodized aluminium with 24 microns.

RAIL CG 180

FIX IT OUTAnchorages to a vertical wall.

b2

FIX IT CLOUDb3For ceilings or under a structure.

The rails are made of aluminium alloy type 6061 with T6 heat treatment.This same type of alloy is used by NASA, given its strength and hardness.

rail end cgThe rails end with a protection.

3m0,2m 118 ⁄ in7 64

b4 To install STEP in a parapet roof or similar.

FIX IT in

7,87 in

FIX IT CLAMPb1 Anchorages the system to a tubular metal structure.

b5 FIX IT ONTo be mounted on the top of the structure.

The 2 aluminium bars link 2 rails, curves or the rail end.

link us

a1

a3 a4

a6

b1

b2

b4

b3

b5

Our connection systems allow S.T.E.P. to be installed in almost any structure

FIX usA5 Claw that grabs the rail and connects it to the FIX IT.

a5

CONNECTION SYSTEM

FIX ITSUPPORT SYSTEM - raila B

a2

COLORS TO YOUCOLORS TO YOU

You can choose the color of the rail and adapt the system to the environment or the corporate identity of your building.

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c2

c1

c6

ps in

ps 180

ps 90

c3 PS UNION c4 c5PS OUT PS Car

The power conduction system is done through electrified rails, which provide energy safely throughout the system. It can be mounted inside or outside of the aluminium rail.

powerail SystemPS 180

The Powerail PS 90 is a 90º curve allowing the electric rail to adapt to the structure.

C

Rail-end cover for electrical entrance.

The Powerail provides electricity along the system without cables.

Powerail curve with 90º.

Joint for electrical rails.

Rail-end. Cart connecting the electric chute with the engine

powerail SystemPS 90

c2

c1c6

c3 c4

c5

DIRECTIVE 2006 / 42 EEC

12 || VERTEQUIP 13

TRANSLATION SYSTEM TS 150 / 250 / 500

MODEL TS

TS 150 ZP/ZP1 40m 380 V (standard) 150 Kg 20m/min.

ZP/ZP1 120m 380 V (standard) 250 Kg 13m/min.

ZP/ZP1 120m 380 V (standard) 500 Kg 13 m/min

ZP2

ZP/ZP1/ZP2 120m 380 V / 220 V / 110 V 150 Kg / 250Kg/ 500 Kg 13 - 20 m/min.

120m 220 V / 110V 150 Kg / 250Kg/ 500 Kg 13 m/min.

120

TS 250

TS 500

TS ZP2

TS ATEX

ELEVATION SYSTEM MAX HEIGHT VOLTS MAX LOAD HORIZONTAL SPEED

The Translation System TS controls the horizontal movement and can be used with or without the Zeppelin hoist. The S.T.E.P. ROPE does not use the Zeppelin hoist. Therefore the remote control only allows the control of horizontal movements. The vertical movement is controlled

by use of ropes. When the Translation System (TS) is used with the Elevation System (Zeppelin) the remote control allows 4 movements, (up, down, left and right) making possible to move and work at any point of the vertical structure.

TRANSLATION SYSTEM DATA SHEET

ts engine ts base

d1

d2

D

The 2 engines are responsible for the horizontal movement of the system.

Aluminium claw that grabs the rail and supports the system.

d1 d2

DIRECTIVE 2006 / 42 EEC

Elevation systems ZP / ZP1 / ZP2 on next page.

14 || VERTEQUIP 15

ZEPPELIN

ELEVATION SYSTEM DATA SHEETMODEL ZP

ZP -150 / ZP1 - 150 ZP/ZP1 40m 380 V ( standard) 150 Kg 20m/min.

ZP/ZP1 120m 380 V ( standard) 250 Kg 13m/min.

ZP/ZP1 120m 380 V ( standard) 500 Kg 13m /min.

ZP2

ZP2 120m 220 V / 110V 250 Kg 13m/min.

120m 220 V / 110V 150 Kg 20m/min.

ZP2 120m 220 V / 110V 500 Kg 13m/min.

ZP -250 / ZP1 - 150

ZP -500 / ZP1 - 500

ZP2-150

ZP2-500

ZP2-250

ELEVATION SYSTEM MAX HEIGHT VOLTS MAX LOAD HORIZONTAL SPEED

E1

E4 E5 E6

ZP

CHAIN bag CHAIN lock ring

E2 With shell and one chain.O/MNo. EQ-1103-CE-05

ZP1 E3 With shell and two chains.O/MNo. EQ-1103-CE-05

ZP2

ELEVATION SYSTEM ZEPPELIN

Innovative and Unique Design, using the most modern materials and precise manufacturing processes.

This is the first hoist in the world that allows lifting a person with only a harness. The hoist has unique safety characteristics and a series of redundant safety systems.The Zeppelin is engaged under the

Translation System and allows the vertical movements (lifting and descending the worker).

e

Without shell.

O/MNo. EQ-1103-CE-05

Bag that holds the chain of the hoist.

Nickel plated chain that lifts the person

The Lock Ring in stainless steel sits at the end of the chain. This is where the carabiners are locked.

e1

e4e5

e6

e2

e3

DIRECTIVE 2006 / 42 EEC

THE STATE OF ART

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BACKUP SYSTEMBSROPE/BSAFEBSCAR

f1 The car carrying BS SAFE was made to withstand loads up to 3000Kg and is made of aluminum 6061 T6.

BS CAR

Emergency, evacuation and rescue device, designed to automatically control the descent rate (3m/second). Whenever there is a power failure or an emergency, the backup system provides the user a safe way down.

EN 341:211/1B

BS SAFE

f3

f2

The ropes used with STEP are high temperature resistant, which allows its use safely and without risk of breakage. The ropes follow the EN 1891 standard.

EN 1891B: 1998

BS ROPE

HANDICAPPED PEOPLE CAN wORk AT 120M OF HEIgHT wITH MAXIMUM SAFETY.

The value that our company brings to the community is for us a key factor for the success of the projects of VERTEQUIP. We believe that corporate so-cial responsibility is essential in promoting equal opportu-nities and a positive attitude towards the employability of

people with disabilities. The S.T.E.P. was not developed spe-cifically for the handicapped worker, but it was designed to change the world of vertical works and to do something that was never done before. In fact, it doesn’t really matter. Good ideas are just like that –

they change the world without notice. The important thing is that with S.T.E.P., handicapped workers can work in places we had never imagined before, like industry, construction, wind towers, dams or maintaining and inspecting bridges and much more!

f

f3

TO SEE OUR VIDEO OF A PARAPLEgIC wORkER USINg S.T.E.P. CHECk THIS LINk: www.youtube.com/watch?v=CvavcQxqkaY&list=TLbNRHE-IXSZ8TJ-2wzklAthUOhwL3U2_a

f2

f1

DIRECTIVE 2006 / 42 EEC

18 || VERTEQUIP 19RCD 4.150 / RCD 6.150/ RC 4.150 and RC 6.150 systems are FCC,IC and CE approved.

Remote CONTROL SYSTEMRCD 4.150 / Rcd 6.150/ Rc 4.150 /RC 6.150

The whole system is controlled through a wireless device that allows all kinds of movements (up, down, left, right and diagonal) with dual speed control.

g1 4 MOVEMENTSDUAL SPEED

Reach: 150 M / 490 ft.

rCD 4.150 g2 6 MOVEMENTSDUAL SPEED

Reach: 150 M / 490 ft.

CER-TG2 AP066-A01

rcd 6.150 g34 MOVEMENTS

SINGLE SPEED

Reach: 120 M / 490 ft.

Rc4.150 g4 6 MOVEMENTS

SINGLE SPEED

Reach: 150 M/490 ft.

RC 6.150

g

g1

g2

g3

g4

20 || VERTEQUIP 21

5SEctors

1. Energy 2. Construction3. Industry4. Maintenance and Services5. Arts & Tourism

3 yearsPayback

Buildings and tall structures are able to reduce maintenance and cleaning costs, guaranteeing a payback in 3 years or less.

3 ContinentsDistributors around the world

From the beginning 2014, S.T.E.P has distributors in Europe, South America and Africa, enlarging its network everyday.

NORTHAMERICA

SOUTHAMERICA

ASIA

OCEANIA

AUSTRALIA

AFRICA

EUROPE

World of S.T.E.P

BECOME A dISTRIBUTOR Want to become a distributor?Check out our website at:www.vertequip.com/distributors

find a distributor next to youCheck the location of our distributors at: www.vertequip.com/distributors

6prizes

S.T.E.P has won several prizes and awards around the world. Our innovative technology suits the needs of today’s market while contributing to a safer and better world.

1.8 m €Funding

S.T.E.P has been considered an innovative technology and its development guaranteed by various fundings from National and International entities.

Prizes & awards

check our prizes & awards at:www.vertequip.com/prizes

portugalbrazilspaingermanyAngola

22 || VERTEQUIP 23

A NEW ERA BEGINS

Our solution provides the following benefits:

Our dual backup system and the auto-rescue system, increases the safty levels of works at heights. With a safety factor of 6 S.T.E.P is designed to resist loads of 6x its maximum capacity.

Safer

making disabled and advanced aged individuals, able to work with this kind of equipment and therefore, to do work that only phisical skiled people was able to do until now.

Social inclusiveness

Costs of cleaning and maintenance works are reduced up to 40%. S.T.E.P. uses less workers while being faster at each task.

Faster and more productive

The S.T.E.P. proposal goes beyond tight and specific solutions for each sector. The S.T.E.P. proposal is global and technological evolved. The possibility of reaching any part of a tower, a building, a bridge or even a wind tower with only a harness and a remote control is something that looks easy but in reality is something extremely

innovative in the world of vertical and height works. It changes not only the way of working but also the safety and productivity levels of every company. The dual security system and the auto-rescue system places S.T.E.P. way ahead of traditional methods – even the one that was gradually becoming a global reference: the rappel mode.

ApPlications of S.t.e.p.

At this moment S.T.E.P. has 13 different applications to help you to perform works at heights in any type of vertical needs.

24 || VERTEQUIP 25

check out the video:www.youtube.com/watch?v=9cNuk5S7-aA

When you combine two S.T.E.P. NO LIMITS, a Basket and a restrictor bar of distance you get the S.T.E.P. 4TWO. Providing the same freedom as the original model and doubling its nominal load (raising it to 300kg / 660 lbs.). The basket allows carrying heavy loads such as windows, frames or glasses, in a simple and safe way.- CONSTRUCTION -

4TWO

It was originally designed to perform rehabilitation works in building construction, but it could play a key role in maintence projects. Areas such as cleaning the interior and exterior of glass/windows, maintenance of any oversized or complex structure and an unlimited number of activities that could be carried out in a practical, faster and safer way.

NOLIMITS

- CONSTRUCTION -

check out the video:www.youtube.com/watch?v=FhhGcthtp3w p2

p1 p2Bar that connects the 2 S.T.E.P. NO LIMITS to restrain independent movements.

Basket with 2m or 3m long..

BAR 4TWO Scaffold basket

PARTS & ACCESSORIES PG. 38

p1

p

26 || VERTEQUIP 27

- CONSTRUCTION -

ROPEThis S.T.E.P. uses the ropes to the downward movement; it is possible to do the horizontal movement through the use of rails and translation system. However access to S.T.E.P. must be carried by the roof by the roof, since it is not possible to perform the lifting motion.

www.youtube.com/watch?v=53mkuMif5Jc

- INDUSTRY -

The S.T.E.P. IND was created to work in confined spaces and around silos. It respects the ATEX 95 of equipment directive 94/9/EC. Equipment and protective systems intended for use in potentially explosive atmospheres; A confined space is a place which is substantially enclosed, though not always entirely, and where serious injury can occur from hazardous substances or conditions within the space or nearby.

IND

check out the video:www.youtube.com/watch?v=BN5tkoXdcjQ

check out the video:

28 || VERTEQUIP 29

Was designed to perform difficult tasks in extreme conditions in ships, sea structures and oil offshore. The current maintenance processes of these structures are compli-cated and dangerous. S.T.E.P. OFFS comes with protection systems, practical and fast to perform any activity under harsh conditions in the ocean.

check out the video:www.youtube.com/watch?v=y-dayR_mcuA

It was designed to perform maintenance tasks and reparations in wind towers. Whether you need to repair, paint or clean the tower or its blades, the STEP Wind helps you performing the work in less time. - ENERGY -

WIND

check out the video:www.youtube.com/watch?v=9cNuk5S7-aA

OFFS- ENERGY & SHIPPING -

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check out the video:

- MAINTENANCE & SERVICES -

Designed to be installed at handicapped people’s houses and in hospitals in order to provide quick and easy access and move-ment. The S.T.E.P. HOME allows people with physical limitations to float inside their home without having to use a wheelchair.

HOME

Variations from the S.T.E.P. NO LIMITS for the inspection of bridges and installations in locations that require a tight control in the horizontal translation. Situations that need to control the horizontal movements in which inclinations up to 15º are necessary.

www.youtube.com/watch?v=ci95fLasaaY

- MAINTENANCE & SERVICES -

CLIMBER

MAX. 15º

MAX. - 15º

32 || VERTEQUIP 33

Suitable for access to pit mines, this S.T.E.P. model is mounted on a tripod or a Gantry Crane. It allows the translation (right and left), elevation and descent of workers, quickly and safely. With a back-up system that can be triggered from the top, it allows the work-ers (geologists, miners, etc.) to reach the surface of the chimneys, even in the lack of electricity. Due to its ease of assembly it is possible to be used in various situations and depths.

- MAINTENANCE & SERVICES -

DEEP

www.youtube.com/watch?v=gGijbydaG4ocheck out the video:

- MAINTENANCE & SERVICES -

FREEDOM

Coupled structures with a mounting system, allows you to start working without wasting time mounting the rail system. Its use is similar to that performed by rope access with the advantage of not requiring constant setups of the ropes. The sheer ease of assembly is it’s greater advantage. Horizontal movements are not performed automatically.

p3 Gantry crane for pit access in mines or wells.Gantry crane

p3

PARTS & ACCESSORIES PG. 38p

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When control and precision mean everything, S.T.E.P. STAGE can make a difference. The performance, creativity and art take flight. It is also in the as-sembly phase that S.T.E.P. STAGE shows its potential. Safety and speed are assured. The structures can be assembled quickly and tech-nicians can be lifted easily, facilitating their work.

www.youtube.com/watch?v=53mkuMif5Jccheck out the video:

- ARTS & TOURISM -

STAGE

This works as an elevator for people, providing fast and easy vertical movements. The rail is positioned vertically and reaches heights of more than 120m / 400 ft. and loads of 200 kg./440 lbs. It is usually used within wind, telecommunications and electric towers or facilities.

- ELEVATOR -

check out the video:www.youtube.com/watch?v=Z5eLSGbWRds

- MAINTENANCE & SERVICES -

STEPUP

36 || VERTEQUIP 37

The CE marking is essential for all Vertequip products. It states that the product is as-sessed before being placed on the market and meets all the EU safety, health and environmental protection requirements.

Every S.T.E.P Model has a safety factor of 6/10. It means that it supports 6/10 times more than defined as the limit of al-lowed load. Each component of S.T.E.P. was designed to last a lifetime, as a result of a re-stricted policy of quality and safety requirement as the basic principle in the development and manufacture of all our products.

We respect the American rules ANSI /ISO 12100 - Safety of ma-chinery: General Requirements and Risk Assessment (this rule is equivalent to EN ISO 12 100: 2010) which is already men-tioned in our statement of com-pliance, and ANSI / NFPA 79: 2007 - Electrical Standard for In-dustrial Machinery equivalent to IEC EN 60204-1.

S.T.E.P is the only patented system, in the world, which al-lows people to perform works at heights, moving them hori-zontally and vertically with only one harness, while controlling everything with a remote con-trol. Although the S.T.E.P has several different applications to lift and move has 13 differ-ent models of systems to lift and move people in heights, many of the innovations we de-velop are shared between the various solutions. This result-ed in the development of three different patents that give com-plete exclusivity to Vertequip, in the creation and development of systems to lift people using only one harness.

Our patent is protected world-wide and took about three years to be achieved, due to the com-plexity of the studies needed to ensure the complete safety of the users.

euRoPeAN ceRtiFicAtioN

PAteNtiB 2012/056316

S.t.e.P. AcAdeMY

As part of Vertequip’ strategy of creating the most innovative so-lutions, equipment and services, we created the S.T.E.P. ACADEMY. This is a school that educates, trains and certifies all individuals in order to allow them to execute works with S.T.E.P., in total safety while using best-in-class tech-niques and processes.

S.T.E.P. ACADEMY is not an in-dustrial rope access course, it is much more. It instructs individu-als on how to best work safely and efficiently in any kind of work situation at heights.

S.T.E.P. has several different ap-plications that can be used in a large range of tasks, includ-ing stage and theatre rigging, window cleaning, wind turbines, blade cleaning, construction and maintenance. All these situations are included in the course.

None Medical Requirements

Minimum Age 18

wHY CHOOSINgTHE BEST?

SKY S.T.E.P. takes you to enjoy views never before achieved. This equipment allows tourists to walk on suspended bridges (for example) and enjoy 360 de-gree views safely. Lets travel anywhere and enjoy the city at different angles at a height of 120 meters.- ARTS & TURISM -

SKY STEP

0464

38 || VERTEQUIP 39

Vertequip developed its own equipment to perform anchorage tests in order to maximize safe-ty levels. Each of the anchorage points is individually tested with a device named TESTER, which is periodically calibrated and veri-fied. TESTER is an unique and sim-ple equipment that helps testing the installation and guarantees that it is done according to the safety proce-dures. The Static Test is extremely important to complete the instal-lation of the S.T.E.P, because it is through this process that its safety and efficacy are guaranteed. This is

the last step of the procedure, per-formed after the fixation. The pin used in the fixation has 12/16 mm of diameter, with the model Triga, by Tecofix.

The Static Test should be done with a tension of 1.500 kgf (more than the required by the standard), within 30 seconds, with losses of stability of 0%, and always in the presence of the responsible worker manag-ing the installation. If it fails the test, the fixation should be done in the nearest point available and tested once again until success.

TESTER

MARK DA COSTAIRATA Instructor

SAFETY IS EVERYTHING...

All accessories are created and developed by the R&D team of Vertequip.

With STEP our aim is to solve or minimize problems and difficulties that may occur when performing works in heights. In our engineering department we have devoted employees that dedicate their time developing and improving the products and accessories.

If you have any suggestion, problem or idea please contact our R&D team at:

R&DResearch & Development

r&[email protected]

PARTS & Accessories

p4 p5 p6In case of an emergency this system allows the worker to detach easily from the system and descend safely using the backup system.

Made of aluminium, this ac-cessory allows the worker to hang loads and materials in the chain, without carrying himself any extra weight.

This accessory is used to test every anchorage point of the structure, making sure that the installation is done according to all the safety procedures.

eject safe five points tester

p4

p6

p

p5

40 || VERTEQUIP

“The Best Ideas Are Just On The Right Side Of Impossible”. Paul Graham

S.T.E.P.the best idea.

Zona de Atividades Económicas Rua do Tejo, LT E e F 2140-901 | Chamusca PORTUGAL

+(351) 249 768 324 [email protected] www.facebook.com/Vertequip

adDress CONTACTS follow us

FeBRUARY 2014

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