STEERING REBUILDERS & TRUCK PARTS, INC. · PDF fileSTEERING REBUILDERS & TRUCK PARTS, INC. 764 CR 383 ... ISUZU: Gear & Parts: Page #’s 5-6 ROSS / TRW (POWER...

STEERING REBUILDERS & TRUCK PARTS, INC. 764 CR 383 - CLEVELAND, TEXAS 77327

Phone: #281/386-7229 Fax: #281/432-1332 Web: www.srtp.us

“POWER & MANUAL”

STEERING GEARS

MEDIUM & HEAVY DUTY TRUCK APPLICATIONS

S.R.T.P., INC. STEERING REBUILDERS & TRUCK PARTS, INC. 764 COUNTY ROAD 383 - CLEVELAND, TEXAS 77327

PHONE: (281) 386-7229 FAX: (281) 432-1332 E-MAIL: [email protected]

MD / HD GEAR STEERING Catalog #5G

Revised - MAY 2013

BENDIX

GEMMER

NIPPON

ROSS

SAGINAW

SHEPPARD

TRW

ZF

LENKSYSTEME

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us

http://www.srtp.us



“GEAR IDENTIFICATION”

BENDIX: C300N, C500, C500N Gears & Parts: Page #’s 2-4

ISUZU: Gear & Parts: Page #’s 5-6

ROSS / TRW (POWER STEERING): RC, RCB, RCS Series Slave Gears & Parts: Page # 7 HF54 / HF64 Series Gears & Parts: Page #’s 8-13 HFB52, 64, 70 Series Gears & Parts: Page #’s 14-21 TAS40, 55, 65, 85 Series Gear & Parts: Page #’s 22-27 HP71, HPS53, HPS71, HPS72 Series Gears & Parts: Page #’s 28-32

ROSS / TRW (MANUAL STEERING): 503, 504, 7DC, 35JC, 408, TD & TE Series Gears & Parts: Page #’s 33-38

SAGINAW: SEMI-INGEGRAL / 4 HOSE Gears & Parts: Page #’s 39-40 DUAL PISTON / 710 Series Gears & Parts: Page #’s 41-43 MANUAL (Large & Small) Gears & Parts: Page #’s 44-46

SHEPPARD: 292 - 592 Series Gears & Parts: Page #’s 47-51 M80 - M110 Series Gears & Parts: Page #’s 52-58

ZF LENKSYSTEME: Gears & Parts: Page #’s 59-63

TABLE OF CONTENTS

SPECIAL NOTE:

This website has been designed as a aid to make it easier for you (the customer) to properly identifying a particular Steering Gear. To identify a particular Steering Gear, it will require you to look your Steering Gear over to get any Name Brand or any Part Numbers that can be possibly found. The catalog is broke down in various sections that pertain to the common brands of Steering Gears found on the market to-

day. If you have the name brand such as Ross, Sheppard & Etc., then look in the “Table of Contents” shown above for that particular illustration section of catalog to ID. If you have the Part Number off of the unit or the OEM Number from the dealer, Please call us at (281) 386-7229 for “Price & Availability”.



2

ORDER “BENDIX” gear with raised

casted number as shown in both illustrations (1) an (2) above:

Casting #2260377 =

SRTP #C300N

Casting #2260351 =

SRTP #C500N

ORDER “BENDIX C500” gear with:

#1- Raised casted number as show in illustration (5) above.

#2 Type of Ports:

O-Ring Ports =

SRTP #2268006-O

Inverted Flare Ports =

SRTP #2268006-I

Threaded / Nut

type sector

Clamp Sector

Ports

Illustration #1 Illustration #2

Illustration #5

Illustration #3

Illustration #4

“REMANUFACTURED”

“BENDIX” STEERING GEARS “C300, C500 & C500N” SERIES

Typical “C500” w/ Nut Sector. Commonly found on Ford “Cargo” Applications

Typical “C300N” & “C500N” w/ Clamp Sector Commonly found on Ford “F600-F800”



3


“BENDIX” STEERING GEARS “COMMON NUMBERS”

OEM and / or Casting Number

SRTP Part Number

NOTES

106119 C300N

109762 C300N

213309 C300N

234034 C300N

254040 2268006-O or 2268006– I Will need to verify Port type. See previous page for details

254062 C300N

254067 C500N

2260351 C500N

2260377 C300N

2261699 C300N

2261701 2268006-O or 2268006- I Will need to verify Port type. See previous page for details




2268244 C500N

2268273 C300N


2268316 C300N

2268350 C300N

2268351 C300N

2268352 C500N

2268371 C300N

2268372 C500N

2268374 C300N

2268006BFI 2268006-O or 2268006- I Will need to verify Port type. See previous page for details



4

“BENDIX” GEARS “C300, C500 & C500N” SERIES

“SEAL KITS & PARTS”

PART TYPE SEAL KIT CONTENTS

SRTP # PART TYPE SEAL KIT CONTENTS

SRTP #

SEAL KIT OEM Seal Kit # E8HZ3L548A

(For Gear w/ Casting #2260377)

Contains Item #’s 2, 4, 5, 10, 11, 12, 14, 15, 18, 20, 29,

37, 38, 39 & 47

NOTE: No other parts are available!

C300N-SK

SEAL KIT OEM Seal Kit #

E9HZ3L548A & B (For Gear w/ Casting #2260351)

Contains Item #’s 2, 4, 5, 10, 11, 12, 14, 15, 18, 20, 29,

37, 38, 39 & 47

NOTE: No other parts are available!

C500N-SK



5

“ISUZU” STEERING GEARS “NPR” SERIES

TO ORDER THIS GEAR, WE WILL NEED TO KNOW “YEAR, MAKE, MODEL OF TRUCK INCLUDING NUMBERS LOCATED ON MFG. TAG AS SHOWN IN ILLUSTRATION BELOW.

ONCE YOU HAVE THIS INFORMATION, PLEASE CALL (281) 386-7229.

“MFG. TAG NUMBER”

ORDER ISUZU gear with Stamped # located on Mfg. Tag as shown in the AREA where the BOLD ARROW

is pointing. Mfg. Stamped # starts with “89” fol-lowed by (7) numbers. Refer to illustration below

for example.

Note: It maybe necessary to wire brush the areas!

“CASTING NUMBER”

DO NOT ORDER gear with raised Casted

number. Refer to illustrations below for example.

TYPICAL “ISUZU” NPR GEAR

(SHOWN BELOW)

NOTE: Pitman Arm is Not supplied with Remanufactured Unit.



6

“ISUZU” STEERING GEARS “NPR” SERIES “SEAL KITS & PARTS”

PART TYPE CONTENTS SRTP PART NUMBER

PART TYPE CONTENTS SRTP PART NUMBER

Seal Kit OEM #8-94134101-0

Item #’s 1 - 19

SK9720-PC Sector Bearing Item #20 2 Required

947-PC

20

Typical “NPR” Series Gear Parts Breakdown



7


“ROSS & TRW” STEERING GEARS “RC64, RCB52, RCB64, RCB70, RCS40, RCS55, RCS65, RCS85” SERIES

ASSIST / SLAVE GEARS

“MFG. STAMPED NUMBER”

ORDER “ASSIST / SLAVE” Series gears with Mfg. stamped / stenciled # located in the AREAS

where the BOLD ARROWS are pointing. Mfg. stamp

#’s start with “RC, RCB or RCS” followed by (5) numbers. Refer to illustration below for example.



DO NOT ORDER “RC, RCB or RCS” series gears

with raised casting number. Casting numbers start with “RC, RCB or RCB”

followed by (6) numbers. Refer to illustration below for example.

TO ORDER “ASSIST / SLAVE” GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.

Typical “RCS” Series Typical “RCS” Series

Typical “RC64” Series Typical “RCB” Series

ILLUSTRATION (1) ILLUSTRATION (2)




8


“ROSS & TRW” STEERING GEARS “HF54” SERIES

Other common “HF54” Series Gears

TO ORDER “HF54” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.


DO NOT ORDER “HF54” series gears with raised

casting number! Casting numbers start with “HF” followed by (6) numbers.

Refer to illustrations below for example.


ORDER “HF54” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD

ARROWS are pointing. Mfg. stamp #’s start with

“HF” followed by (5) numbers. Refer to illustration below for example.


Clamp Type “Partial Splined

Clamp Type “Full Splined”

Nut Type

Common “HF54” Series Sector Shafts

Mfg.’s number maybe located on side of gear right below Sector Shaft. It maybe necessary to turn gear on its side and wire brush the area.

On gears w/ Casting #’s HF542996 & HF542999. It maybe necessary to get # stamped on end of Sector Shaft. #104 or #107 may be stamped .

ILLUSTRATION (1)




9


“COMMON PART NUMBERS”

HF54012

HF54028

HF54034

HF54038

HF54040

HF54042

HF54043

HF54044

HF54050

HF54053

HF54059

HF54060

Note: For Numbers not Listed, Please call (281) 386-7229



10


“SEAL KITS”

PART TYPE CONTENTS SRTP # PART TYPE CONTENTS SRTP #

Input Seal Kit Item #’s 1, 2 & 3 4511IK Upper Sector Seal Kit

Item #’s 16, 17, 18 & 23

4510SK

Complete Seal Kit For all Numbers

Item #’s 1 - 23 8307 Lower Sector Seal Kit

Item #’s 17, 18, 20 & 21

4509SK

19

Typical “HF54” Series Gear Parts Breakdown



11



On R-Model Mack (Inside Frame Mount Applications) w/ Gear having Casting #HF642984 It maybe necessary to verify length of shaft protruding out of housing. Measure from trunion cover out to end of shaft. Shaft length can measure between 4” up to 5.25” long. Below is a typical picture.

“SPECIAL NOTE” For #’s HF64061, HF64062, HF64088, HF64101,

HF64113 & HF64114

TO ORDER “HF64” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED” NUMBER AS SHOWN BELOW.


DO NOT ORDER “HF64” series gears with raised

casting number. Casting numbers start with “HF” followed by (6) numbers. Refer to illustrations be-

low for example.


ORDER “HF64” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD

ARROWS are pointing. Mfg. stamp #’s start with

“HF” followed by (5) numbers. Refer to illustration below for example.


Mfg.’s Stamped number maybe located on side of gear right below Sector Shaft. It maybe necessary to turn gear on its side and wire brush the area.

ILLUSTRATION (1)


ILLUSTRATION (2)


Other common “HF64” Series Gears shown in illustrations (3) thru (6)



12




HF64045 HF64092

HF64061 HF64093

HF64063 HF64101

HF64066 HF64102

HF64067 HF64107

HF64071 HF64111

HF64072 HF64112

HF64075 HF64113

HF64076 HF64114

HF64077 HF64119

HF64079 HF64122

HF64080 HF64123

HF64088 HF64128

HF64090 HF64129

HF64091



13




Input Seal Kit Item #’s 1, 2, 3

4511IK Lower Sector Seal Kit Items # 17, 18, 20 & 21

4512SK

Complete Seal Kit for al Numbers

All #’s excluding #’s 1 thru 23

8308 Sector Shaft for Gears w/ Casting #’s

HF642981, HF642988, HF642989, HF642990

Item #19

S7943

Upper Sector Seal Kit

Items # 16, 17, 18 & 23

4512SK Sector Shaft Bearing Item #25 Call 281/386-

7229

19 25

Typical “HF64” Series Gear Parts Breakdown



14


“ROSS & TRW” STEERING GEARS “HFB52” SERIES


ORDER “HFB52” Series gears with Mfg. stamped # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s

start with “HFB” followed by (5) numbers. Refer to illustration below for example.



DO NOT ORDER “HFB” series gears with raised

casting number. Casting numbers start with “HFB” followed by (6) numbers. Refer to

illustration below for example.

TO ORDER “HFB52” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.

ILLUSTRATION (2)

ILLUSTRATION (1)

HFB52011

HFB52012

HFB52013

HFB52014

HFB52016

HFB52017

HFB52023

HFB52028

HFB52033

Typical “HFB52” series gears (Shown in Illustrations 1 thru 3)

ILLUSTRATION (3)

“COMMON” HFB52 SERIES NUMBERS

Note: For Numbers not Listed,

Please call (281) 386-7229



15

“ROSS & TRW” STEERING GEARS

“HFB52” SERIES SEAL KITS & PARTS


Input Seal Kit Item #’s 1, 2, 3, 4 & 5

4541IK Complete Seal Kit for all Numbers

Item #’s 1 thru 33

8309

Upper Sector Seal Kit Item #’s 28, 30, 31 &

32

4522SK Sector Shaft for Gears w/ Stamped #’s HFB52013, HFB52014, HFB52023

Item #34 S-4936

Lower Sector Seal Kit Item #’s 22. 23, 25

4523SK Sector Shaft Bearing(s) Item #24, #35

F212083.1

Typical “HFB52” Series Gear Parts Breakdown



16



“HFB64” SERIES


ORDER “HFB64” Series gears with Mfg. stamped # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s

start with “HFB” followed by (5) numbers. Refer to illustration #1 below for example.



DO NOT ORDER “HFB” series gears with raised

casting number. Casting numbers start with “HFB” followed by (6) numbers. Refer to

illustration below for example.

TO ORDER “HFB64” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.

Typical “HFB64” Series Gears (Shown in illustrations 1 thru 7)

ILLUSTRATION (1)






17


“HFB64” SERIES “COMMON PART NUMBERS”

“ HFB64003

HFB64005

HFB64006

HFB64008

HFB64010

HFB64012

HFB64016

HFB64025

HFB64026

HFB64029

HFB64031

HFB64033

HFB64042

HFB64043

HFB64044

HFB64046

HFB64047

HFB64050

HFB64055

HFB64057

HFB64058

HFB64060

HFB64062

HFB64063

HFB64071

HFB64073

HFB64079

HFB64080

HFB64082

HFB64083

HFB64084

HFB64085

HFB64086

HFB64088

HFB64090

HFB64093

HFB64095

HFB64098

HFB64099

HFB64103

HFB64104

HFB64105

HFB64114

HFB64115

HFB64126

HFB64128

HFB64137

HFB64138




18






All Item #’s 1 thru 30

8310


Item #’s 21, 22, 23, 24

4542SK Sector Shaft for Gears w/ Casting #’s

HFB642962, 63,78 & Etc

Item #32 S-4590

Lower Sector Seal Kit

Item #’s 27, 28

4543SK (2) Sector Shaft Bearings Item #33 F66203.3

32

33


33



19



“HFB70” SERIES


ORDER “HFB70” Series gears with Mfg. stamped / stenciled # located in the AREAS

where the BOLD ARROWS are pointing (See

illustration 1). Mfg. stamp #’s start with “HFB” followed by (5) numbers. Refer to illustration

below for example.



DO NOT ORDER “HFB” series gears with

raised casting number as shown below. Casting numbers start with “HFB” followed by (6) numbers. Refer to illustration below

for example.

TO ORDER “HFB70” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED / STENCILED NUMBER” AS SHOWN BELOW.

ILLUSTRATION (2) ILLUSTRATION (3) ILLUSTRATION (5)

ILLUSTRATION (1)

Typical “HFB70” Series Gears (Shown in illustrations 1 thru 5)

ILLUSTRATION (4)



20


“HFB70” SERIES “COMMON PART NUMBERS”

HFB70014

HFB70022

HFB70029

HFB70030

HFB70033

HFB70037

HFB70042

HFB70045

HFB70049

HFB70054

HFB70063

HFB70065

HFB70068

HFB70070

HFB70071

HFB70080

HFB70081

HFB70083

HFB70086

HFB70089

HFB70093

HFB70094

HFB70096

HFB70097

HFB70113

HFB70114

HFB70130

HFB70131




21






All Item #’s 1 thru 30

8311


Item #’s 21, 22, 23, 24

4532SK Sector Shaft for Gears w/ Casting #’s HFB702992,

HFB702993

Item #32 S-4590

Lower Sector Seal Kit

Item #’s 27 & 28, 29

4533SK (2) Sector Shaft Bearing(s)

Item #33 072001


33

32

33



22


“TRW” STEERING GEARS “TAS37, TAS40, TAS55, TAS65 & TAS85, THP45 & THP60, PCF45 & PCF60”


ORDER “TAS”, “THP” or “PCF” Series gears with Mfg. stamped # located in the AREA where the BOLD ARROW is pointing. Mfg. stamp #’s start with

“TAS”, “THP”, “PCF” followed by (5) numbers. Refer to illustrations below for example. Note: It maybe necessary to wire brush the area!


DO NOT ORDER “TAS”, “THP” or “PCF” series

gears with raised casting number. Casting numbers start with “TAS”, “THP” or “PCF”

followed by (6) numbers. Refer to illustrations below for example.

TO ORDER “TAS”, “THP” OR “PCF” SERIES GEARS, YOU WILL NEED TO KNOW

“MFG. STAMPED NUMBER” AS SHOWN BELOW.

TAS65007

ILLUSTRATION (1)

ILLUSTRATION (2)

ILLUSTRATION (5)

ILLUSTRATION (10) ILLUSTRATION (9) ILLUSTRATION (4) ILLUSTRATION (3)

ILLUSTRATION (6)


Typical “TAS / THP” Series Gears (Shown in illustrations 1 thru 9)

Note: See the following (2) pages for “Common Part Numbers” available.



23

“TRW” STEERING GEARS “TAS40” , “TAS55”, “TAS65” & “TAS85” SERIES


NOTE: SOME “TAS” PART NUMBERS WILL BE FOLLOWED BY THE FOLLOWING LETTER CODE SUCH AS: “A”, “AX”, “X”, “R” OR “RX”. (EXAMPLE: TAS65024A,

TAS85062AX) WHEN ORDERING “TAS” SERIES GEARS, IT IS NOT NECESSARY TO ADD THE LETTER CODE “A”, “AX”, “X” ,“R” OR “RX”.

RCS40002

RCS40003

RCS55001

RCS65001

RCS65002

RCS65005

RCS65010

RCS65012

RCS85004

RCS85005

TAS37001

TAS37002

TAS37003

TAS40001

TAS40002

TAS40005

TAS40006

TAS40007

TAS40008

TAS40009

TAS40013

TAS40017

TAS40018

TAS40021

TAS40024

TAS40037

TAS40042

TAS40044

TAS40046

TAS55001

TAS55003

TAS55005

TAS55006

TAS55008

TAS55010

TAS55012

TAS55015

TAS55016

TAS65001

TAS65003

TAS65004

TAS65005

TAS65006

TAS65007

TAS65008

TAS65009

TAS65010

TAS65012

TAS65013

TAS65014

TAS65015

TAS65017

TAS65019

TAS65020

TAS65023

TAS65024

TAS65025

TAS65026

TAS65027

TAS65028

TAS65029

TAS65032

TAS65033

TAS65035

TAS65040

TAS65042

TAS65047

TAS65048

TAS65052

TAS65054

TAS65057

TAS65058

TAS65059

TAS65064

TAS65065

TAS65070

TAS65071

TAS65072

TAS65073

TAS65074

TAS65076

TAS65079

TAS65080

TAS65083

TAS65086

TAS65087

TAS65090

TAS65092

TAS65093

TAS65094

TAS65095

TAS65098

TAS65099

TAS65100

TAS65101

TAS65102

TAS65104

TAS65105

TAS65106

TAS65109



24

“TRW” STEERING GEARS “TAS40” , “TAS55”, “TAS65” & “TAS85” SERIES

TAS65111

TAS65112

TAS65114

TAS65115

TAS65118

TAS65119

TAS65122

TAS65127

TAS65129

TAS65130

TAS65132

TAS65142

TAS65143

TAS65150

TAS65155

TAS65157

TAS65166

TAS65174

TAS65183

TAS65191

TAS65196

TAS65198

TAS65203

TAS65204

TAS65208

TAS65218

TAS65219

TAS66001

TAS66002

TAS66003

TAS66004

TAS66007

TAS85001

TAS85002

TAS85003

TAS85005

TAS85006

TAS85008

TAS85009

TAS85010

TAS85013

TAS85016

TAS85018

TAS85020

TAS85021

TAS85024

TAS85028

TAS85029

TAS85032

TAS85033

TAS85036

TAS85038

TAS85040

TAS85044

TAS85048

TAS85049

TAS85051

TAS85052

TAS85055

TAS85059

TAS85062

TAS85070

TAS85073

TAS85076

TAS85083

TAS85100

TAS85129

TAS85131

TAS85133

TAS85134

TAS85138

TAS85142

TAS85145

TAS85147

TAS85151

TAS85154

THP45001

THP45002

THP60001

THP60002

THP60003

THP60004

THP60005

THP60006

THP60007

THP60008

THP60009

THP60010

THP60011

THP60012

NOTE: SOME “TAS” PART NUMBERS WILL BE FOLLOWED BY THE FOLLOWING LETTER CODE SUCH AS: “A”, “AX”, “X”, “R” OR “RX”. (EXAMPLE: TAS65024A,

TAS85062AX) WHEN ORDERING “TAS” SERIES GEARS, IT IS NOT NECESSARY TO ADD THE LETTER CODE “A”, “AX”, “X” ,“R” OR “RX”.



25

“TRW” STEERING GEARS “TAS65” & “TAS85” SERIES


Typical “TAS ” Series Gear Parts Breakdown

22

21 23

NOTE: TO ORDER COMPLETE SEAL

KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE:

TAS37, TAS40, TAS55, TAS65 OR TAS85?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE

“BOLD ARROW” IS POINTING. NOTE: IT MAY BE NECESSARY TO

WIRE BRUSH THE AREA TO LOCATE NUMBER.


TAS37 Seal Kit All Numbers

Items #’s 1 - 20 8890 TAS55 Seal Kit All Numbers

Item #’s 1 - 20 8094

TAS40 Seal Kit Item #’s 1 - 20 8102 Sector Shaft Bushing

Item #23 32DU16

Input Seal Kit Item #’s 1, 2, 3 8800 Input Seal Kit Item #’s 1, 2, 3 8800

Sector Seal Kit Item #’s 14, 15, 16

8888 Sector Shaft Item #21 TAS554100A10363

Sector Shaft Bushing

Item #23 24DU16 Sector Seal Kit Item #’s 14, 15, 16

8868

TYPICAL “TAS37” & “TAS40” Series Parts Listing

TYPICAL “TAS55” Series Parts Listing



26

“TRW” STEERING GEARS “TAS65” & “TAS85” SERIES


TYPICAL “TAS65” Series Parts Listing TYPICAL “TAS85” Series Parts Listing


Complete TAS65 Seal Kit

Item #’s 1 - 20 8101 Complete TAS85 Seal Kit

Item #’s 1 - 20 8103

Sector Shaft Bushing

Item #23 32DU16 Sector Shaft Item #21 S-4590

Input Seal Kit Item #’s 1, 2, 3 8800 Input Seal Kit Item #’s 1, 2, 3 8800

Sector Shaft Item #21 S-4935 Sector Shaft Seal

Item #14 478084

Case Bearing Item #22 F209274.1 Sector Shaft Bearing

Item #22 941-PC

Typical “TAS ” Series Gear Parts Breakdown

22

21 23

NOTE: TO ORDER COMPLETE SEAL

KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE:

TAS37, TAS40, TAS55, TAS65 OR TAS85?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE

“BOLD ARROW” IS POINTING. NOTE: IT MAY BE NECESSARY TO WIRE

BRUSH THE AREA TO LOCATE NUMBER.



27

“TRW” STEERING GEARS TYPICAL “THP45, THP60, PCF45, PCF60” SERIES

“SEAL KITS”


Seal Kit

PCF45 Series

All Seals, Gaskets

& O-rings

Call

281/386-7229

Seal Kit

PCF60 Series

All Seals, Gaskets

& O-rings

Call

281/386-7229

Seal Kit

THP45 Series

All Seals, Gaskets

& O-rings

8881 Seal Kit

THP60 Series

All Seals, Gaskets

& O-rings

8869

NOTE: TO ORDER COMPLETE SEAL KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE: PCF45, PCF60, THP45

OR THP60?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE “BOLD ARROW” IS POINTING.

NOTE: IT MAY BE NECESSARY TO WIRE BRUSH THE AREA TO LOCATE NUMBER.

TYPICAL PICTURE ILLUSTRATION



28


“ROSS & TRW” STEERING GEARS “HS71”, “HPS53”, “HPS71” & “HPS72” SERIES

(NOTE: Call for “P&A” . Depending on parts availability, these gears may be “R&R” only.)


DO NOT order gear using Raised Casted

Number. Casting # consist of letters “HPS” followed by (6) numbers.

Refer to illustration below for example.

Typical “HPS53 / 71” series gear


ORDER “HS” or “HPS” Series gear with Mfg. Stamped # located in the AREAS where the BOLD

ARROWS are pointing. Mfg. stenciled numbers

consist of “HS” or “HPS” followed by (5) #’s. Refer to illustration for example.

Note: It maybe necessary to wire brush the areas to

locate MFG. Stenciled Number.

Typical 2 port / hose gear. One hose top &

One hose bottom.

Typical “HS71” Series Gear

4 Port Control Valve

TO ORDER “HS71, HPS53, HPS71 & HPS72” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.

4 Port Control Valve

ILLUSTRATION (1)

ILLUSTRATION (4)

ILLUSTRATION (2)

ILLUSTRATION (3)

Typical “HPS72” series gear

VALVE CAN BE ORDERD SEPARATELY. TO DO SO, WE WILL NEED MFG. STENCILED NUMBER

LOCATED ON VALVE. LOOK WHERE BOLD ARROWS ARE POINTING. EXAMPLE: V14022



29


“ROSS & TRW” STEERING GEARS “HS71”, “HPS53”, “HPS71” & “HPS72” SERIES



HPS53026 HPS71098 HPS71390 HPS71539 HPS71605 HPS72072
















HPS53151 HPS71316 HPS71488 HPS71579 HPS72025 HS71005

HPS53157 HPS71336 HPS71489 HPS71584 HPS72030 HS71007

HPS70155 HPS71345 HPS71497 HPS71585 HPS72032





30

“ROSS & TRW” STEERING GEARS “HS71” SERIES - INTERNAL 2 PORT VALVE


TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Housing.

NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #28 for details.

NOTE 2: If Mfg. Stamped / Stenciled number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”.

NOTE 3: Due to the Years these Units were originally manufactured (1960’s to 1970’s). Some parts will not be available. The most common parts available will be “Bearings, Seals, Gaskets & Bushings”

Typical “HS71” Series Gear Parts Breakdown



31

“ROSS & TRW” STEERING GEARS “HPS52, HPS53, HPS71” SERIES - “EXTERNAL 4 PORT VALVE”


TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Housing.

NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #28 for details. NOTE 2: If Mfg. Stamped / Stenciled number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”.


Typical “HPS52”, “HPS53”, “HPS70” & “HPS71” Series Gear Parts Breakdown



32

“ROSS & TRW” STEERING GEARS “HPS72” SERIES - EXTERNAL 4 PORT VALVE


TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Housing. NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #28 for details. NOTE 2: If Mfg. Stamped / Stenciled number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”.


Typical “HPS72” Series Gear Parts Breakdown



33


“ROSS & TRW” MANUAL STEERING GEARS “378AS, 408AS, 503AS, 504AS” Series

(NOTE: Call for “P&A” , these gears may be “R&R” only!)

TO ORDER Manual Steering Gears, you will need to know the details of either Illustration #1 OR #’s 2 and 3 together:

1) MFG. Tagged Number located on Metal Tag typically bolted to back or side of gear. Refer to illustration (#1) below for tag type example.

OR 2 & 3) Year, Make, Model of truck along w/Physical Description of unit as outlined in (A) thru (G): A - Casting number?: Example: 35JC29, 7DC-132B, 503CC017, (See illustration 2, Letter A) B - Number of mounting bolts?: Example: 3 or 4 (See illustration 2, Letter B) C - Input shaft type?: (Refer to Illustration 3 for Input Shaft Types)

D - Input shaft length protruding out of housing?: (See illustration 2, Letter D) D1 - Input Shaft Diameter? (Note: Measure across end of shaft where yoke connects) E - Sector shaft type?: (Refer to Illustration 3 for Sector Shaft Types)

F - Sector shaft length protruding out of housing?: (See illustration 2, Letter F) G - Rotation: CW / CW or CW / CCW? (Note: Rotate input shaft Clockwise (CW) and watch to see which

direction the sector shaft turns, Clockwise (CW) or Counter-Clockwise (CCW)?

Input spline w/Flat spot

Input splined w/Partial

Input smooth w/ Keyway

Input splined w/360 groove

Clamp Sector

Nut Sector

ILLUSTRATION (1) - Mfg. Tag Number

ILLUSTRATION (2) - Physical Description

A

A

B

C

D

E

ILLUSTRATION (3) - Typical “Input / Sector” Shafts

Additional Typical Manual Gears “35JC, 378AS, 408AS, 503AS, 504AS”

D1

(F) - Measure

Part of shaft protruding out of housing

ILLUSTRATION (7)


ILLUSTRATION (6)

G

G



34




253AS002 378AS004 503AS003 503AS061 503AS132 503AS183

253AS003 378AS005 503AS006 503AS062 503AS134 503AS186

253AS005 378AS006 503AS007 503AS063 503AS135 503AS187

253AS006 378AS007 503AS008 503AS067 503AS136 503AS192

253AS008 378AS009 503AS009 503AS071 503AS137 503AS193

253AS009 378AS015 503AS010 503AS073 503AS140 503AS194

253AS010 378AS019 503AS013 503AS074 503AS142 503AS195

253AS011 378AS020 503AS014 503AS075 503AS143 504AS003

253AS017 378AS021 503AS015 503AS080 503AS144 504AS004

253AS030 378AS022 503AS016 503AS081 503AS145 504AS006

253AS033 378AS023 503AS018 503AS084 503AS147 504AS008

253AS056 378AS026 503AS021 503AS086 503AS148 504AS009

253AS062 378AS029 503AS024 503AS088 503AS150 504AS010

301AS001 378AS030 503AS025 503AS091 503AS151 504AS011

371AS000 378AS033 503AS026 503AS092 503AS152 504AS013

376AS001 378AS037 503AS027 503AS094 503AS153 504AS014

376AS002 378AS048 503AS028 503AS096 503AS154 504AS015

376AS005 408AS006 503AS031 503AS098 503AS155 504AS017

376AS006 408AS007 503AS036 503AS099 503AS156 504AS018

376AS010 408AS008 503AS037 503AS100 503AS157 504AS022

376AS011 408AS011 503AS038 503AS104 503AS159 504AS023

376AS012 408AS013 503AS042 503AS106 503AS160 504AS024

376AS013 408AS014 503AS043 503AS107 503AS161 504AS026

376AS018 408AS017 503AS045 503AS110 503AS163 504AS027

376AS020 408AS018 503AS046 503AS111 503AS164 504AS029

376AS021 408AS020 503AS047 503AS113 503AS171 504AS031

376AS024 408AS021 503AS048 503AS117 503AS172 504AS034

376AS025 408AS022 503AS053 503AS120 503AS176 504AS037

378AS000 4CC07 503AS056 503AS121 503AS177 504AS039

378AS001 4D005 503AS058 503AS124 503AS178

378AS002 503AS000 503AS059 503AS127 503AS179

378AS003 503AS002 503AS060 503AS131 503AS182



35



TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Tag. NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #33 for details. NOTE 2: If Tag number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”.


Typical “378AS” , “378CC”, “408AS” & “408CC” Series Parts Breakdown

Typical “503AS”, “503CC, “504AS” & “504CC” Series Parts Breakdown



36


“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, & “TE” Series

(NOTE: Call for “P&A” , these gears may be “R&R” only!)


ORDER “TA, TD & TE” series gear with Mfg. Stamped Number located where the BOLD ARROWS

are pointing. Mfg. Stamped / Stenciled number consist of (2) Letters followed by (5)

numbers. Refer to illustration below for example:

Note: It maybe necessary to use a wire brush to locate stamped / stenciled Number.


DO NOT ORDER GEAR with Housing Casting

Number. Casting Number consist of (2) Letters (Example: “TA”, “TE” or “TD”) followed by (6)

numbers. Casting Number identifies series only. Refer to illustration below for example:

TO ORDER “TA”, “TD”, & “TE” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.


Typical “TA, TE & TD” Series Gears (Shown in illustrations 1 & 2 below)

NOTE: “TA, TE & TD SERIES GEARS MAYBE “R&R” ONLY.

“R&R” IS BASED ON CONDITION OF OLD UNIT BEING REBUILDABLE AS WELL AS

PARTS BEING AVAILABLE!!

NOTE: “TA, TE & TD SERIES GEARS MAYBE “R&R” ONLY.

“R&R” IS BASED ON CONDITION OF OLD UNIT BEING REBUILDABLE AS WELL AS

PARTS BEING AVAILABLE!!



37


“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, “TE” Series


TD52004 TE55026 TE71018

TD62001 TE55035 TE71027

TD62003 TE55044 TE71028

TD62004 TE55045 TE71029

TD62005 TE55046 TE71031

TD62006 TE55047 TE71037

TD68001 TE55048 TE71040

TD68004 TE55049 TE71046

TD68006 TE62011 TE71050

TD68007 TE62021 TE71053

TD68008 TE62034 TE71055

TD68013 TE62041 TE71057

TD68015 TE62055 TE71059

TD71010 TE67002 TE71067

TD71017 TE67003 TE71072

TD71019 TE67015 TE71084

TD71020 TE67044 TE71085

TD71021 TE67071 TE71088

TD71022 TE67130 TE71089

TD71024 TE67131 TE71091

TD71026 TE67139 TE72391

TD71027 TE67146 TE72597

TD71031 TE67163 TE72630

TD71038 TE67166 TE72740

TD71040 TE68026 TE72798

TD71041 TE69004 TE72804

TD71042 TE69026 TE72806

TD71084 TE69038 TE72842

TE55002 TE69057 TE72875

TE55010 TE71004 TE72391

TE55020 TE71014



38

“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, “TE” Series


TO ORDER A REPAIR KIT, We will need the Mfg. Stamped Number. (Example: TD62008, TE71038)

Call 281/386-7229 to check “Price & Availability”. See Page #36 on where to locate Part Number.

Note: Due to the Years these Units were originally manufactured (1950’s to 1970’s). Some parts will not be available. To check parts for these units. We will need Mfg.

Stamped / Stenciled Number along with the Item Number shown below.

Typical “TA”, “TD” & “TE” Series Gear Parts Breakdown



39

TO ORDER Saginaw “Semi-Integral” / “4 Hose” Gear. You will need to know # 1, and if necessary, #’s 2 & 3 as shown in illustration chart below:

1) Housing Casting / Stamped #

2) Sector Shaft Stamped Number & “Notes”

3) Port Size

Front Axle Weight Or Number of Cylinders

SRTP #

Clamp Sector Note: See Illus. “A” & Measure Sector O.D.

1 3/8” or 1 1/2”

(Note: See illustration A) w/1 3/8” Clamp Sector

= #2615C1 Or

w/ 1 1/2” Clamp Sector = #2615C2

Nut Type Note: See Illus. “B” & Measure sector O.D.

1 3/8” or 1 1/2”

(Note: See illustration B) w/ 1 3/8” Nut Sector

= #2616T1 Or

w/ 1 1/2” Nut Sector = #2616T2

LL1 9/16” Up to 12K w/ 1 Cylinder 2620

LL1 13/16” 16K & up w/ 2 Cylinders 2625

7832331 LL 2630

7802018 L2 2645


“SAGINAW” STEERING GEARS “SEMI-INTEGRAL (4 HOSE)” SERIES

5690653 (Choice of 4 Types)

5696067 (Choice of 2 Types)

Illustration “B”

Illustration “A”

NOTE: For numbers not listed, please call 281.386.7229 for info.

1) Look here for Housing Casting / Stamped number. Note 1: See chart below for example Casting #’s. Note 2: It maybe necessary to wire brush the area!

LL1

2) If needed, look here for Sector Shaft stamp number and if necessary, Get Sector Shaft type and O.D. as shown in illustration (A) & (B)

3) On gear w/Housing #5696067, It maybe nec-essary to measure port sizes: 9/16” or 13/16”

Housing #5696067

Housing #5690653

Housing #7802018

Housing #7832331

Measure OD Across

Measure OD Across

Typical Saginaw Gear Housings shown below:



40

“SAGINAW” STEERING GEARS TYPICAL “SEMI-INTEGRAL (4 HOSE)” SERIES


18

19

NOTE: For Part Numbers or Items not listed, Please call 281-386-7229 for availability.

7A

7B

7C

PART TYPE CONTENTS SRTP PART # PART TYPE CONTENTS SRTP PART #

Complete Seal Kit For Gears w/Housing #’s

5690653, 5696067


8301

Complete Seal Kit For Gear w/Housing

# 7802018


8300

Input Seal Kit Item #’s 1,2 & 3

4027IK Valve Assembly Item #’s 5 thru 8

7842835

Sector Shaft Bushing For Gears w/ Casting #’s 5690653, 5696067

Item #16 5689321

Sector Shaft Bushing For Gears w/ Casting

# 7802018

Item #16 268771

Worm Shaft Bearing

Item #20 5673271 Worm Shaft Race Item #21 5673272

20 21



41


“SAGINAW” STEERING GEARS “DUAL PISTON / 710” SERIES

METRIC / 4 Bolt Mount w/ Housing #7813161 - Note: See below for SRTP Part #’s and

Illustration #1 & 2 for additional gear descriptions

NON-METRIC / 4 Bolt Mount Housing #7813161 - Note: See below for SRTP Part #

Illustration #2

Illustration #1

“Long” Full Splined Sector (See illustration #2)

(CW/CW, 6 turns - Application: Winnebago))

Note: To determine rotation, Turn input CW and watch to see if sector shaft is turning CW or CCW

SRTP #2604

Clamp type sector (See illustration #1)

(w/o letters “D9” stamped on end of Sector)

SRTP #2605

“Short” Full Splined sector (See illustration #2)

(CW/CW, 4 1/4” turns from end to end) Note: To determine rotation, Turn input CW and watch

to see if sector shaft is turning CW or CCW

SRTP #2606

“Short” Full Splined sector (See illustration #2)

(CW/CCW, 4 3/4 turns from end to end) Housing has #D69 or D89 stamped on it.

Note: To determine rotation, Turn input CW and watch to see if sector shaft is turning CW or CCW

SRTP #2608

Clamp type sector (See illustration #1)

(w/ “D9” stamped on end of Sector)

SRTP #2609

SRTP #2600

Sector Shaft w/ the letters “D9” Stamped on end. Commonly found on units w/ Housing #7813161

Sector Shaft w/o the letters “D9” stamped on end. Commonly found on units w/ Housing #7813161

D9

Full Splined Sector Shaft Note: It may be necessary to measure length of shaft

protruding out of housing

Measure Shaft from where it starts to Stick out of housing out to end

Note: For Gears that do not match any of the Part Numbers shown above. Call (281)

386-7229. Please try and provide us with as much info as possible based off of the

information provided above.



42


“SAGINAW” STEERING GEARS “DUAL PISTON / 710” SERIES

Nut type Sector

On some applications, shaft length will have to be measured.

Full Splined Sector

Application: 1990 & UP GMC Topkick Description - 6 turns from lock to lock

SRTP #2607

Application: Oshkosh Description - Gear uses O-ring Pressure Ports

SRTP #2607-O

Application: INTERNATIONAL S-LINE Description - 1 3/4” Full Splined Sector,

5 1/4” turns from end to end

SRTP #2610

Application: Motor Home Description - 1 3/4” Full Spline Sector,

4 1/4 turns from end to end

SRTP #2611

Application: Motor Home Description - “Long” Full Spline Sector,

5 1/4” turns from end to end

SRTP #2612

Description: “METRIC” 3 Bolt Mount , Nut Type Sector w/ Housing #26002502

Note: See below for SRTP Part #’s and additional gear descriptions

Description: 3 Bolt Mount w/ Housing #7830389

Note: See below for SRTP Part #’s and additional gear descriptions

Application: Oshkosh Chassis Description - 4 1/4 turns from lock to lock

SRTP #2607-4



43

“SAGINAW” STEERING GEARS TYPICAL “DUAL PISTON / 710” SERIES


Part Type Contents SRTP Part # Part Type Contents SRTP Part #

Complete Seal Kit All Number


8092

Sector Shaft Seal Kit

Item #’s 8, 9 & 10

4029SK

Input Seal Kit Item #’s 1, 2, 3 4028IK Valve Assembly Item #20 7842833

NOTE: For Part Numbers or Items not listed, Please call 281-386-7229



44


“SAGINAW” MANUAL STEERING GEARS APPLICATIONS: MEDIUM & HEAVY DUTY “CHEVROLET”, “GMC” & “IHC. S-LINE”

TO ORDER “Saginaw” Manual gears, you will need to know both (A) Housing stamped number, (B)

Number stamped on end of Sector Shaft and / or (C) Sector shaft type and OD size

(B) Look were ARROW is pointing for tamped

number On end of shaft. Example: LL, L4 OR

Use the 3 sector shaft Illustrations below to help identify. See letter “C”.

Nut Type Sector “Splined w/ Threads”

Clamp Type Sector “Semi Splined”

(C) Sector shaft (OD) outside diameter measures either “1 3/8” or “1 5/8” on all (3) shaft

(A) Housing

Number

(B) & (C) Sector

Shaft Notes

SRTP

Number

Housing

Number

(B) & (C) Sector

Shaft Notes

SRTP

Number

5689471 N/A 5689471 5696576 3” OD 5696576A

5690683 1 5/8” OD - Clamp 5690683A 5696576 3 3/4” OD 5696576B

5690683 1 3/8” OD - Clamp 5690683B 7800045 N/A 7800045

5690683 1 3/8” OD Nut 5690683T 7826828 1 5/8” OD 7826828

5690694 1 5/8” OD - Clamp 5690683A 7826859 1 3/8” OD 7826859

5690694 1 3/8” OD - Clamp 5690683B 7828071 N/A 7828071

5690694 1 3/8” OD Nut 5690683T 7828301 N/A 7828301

5690998 1 5/8” OD - Clamp 5690683A 7828423 N/A 7828423

5690998 1 3/8” OD - Clamp 5690683B 7829112 N/A 7829112

5690998 1 3/8” OD - Nut 5690683T 7830802 “LL2” stamped 7830802A

5696076 “L4” stamped 5696076 7830802 “LL5” stamped 7830802B

Clamp Type Sector

(A) Look where ARROW is Pointing for Hous-

ing / Stamped #. Refer to illustration below

for details. Note: It maybe necessary to wire

—Measure OD — ——Measure OD —–-

——Measure OD —–-

7 8 2 8 3 0 1



45

TO ORDER, We will need to know: #1 - Year, Make & Model of Unit Application

#2 - Unit Casting or Mfg. Stamped / Stenciled Number located on Back Side (See illustration 1) or Tagged Number if affixed to unit. See illustration Number (2) and look where BOLD ARROW is pointing.

#3 - Various particulars of unit such as: A) Gear Rotation (Clockwise / Clockwise) or (Clockwise / Counter-Clockwise) Note: See Illustration below for details. B) Input Shaft Type and OD - Note: See Input Shaft illustration below for details. C) Input Shaft Length - Note: See Input Shaft Illustration below for details . D) Sector Shaft Types (Clamp) or (Nut Type) - Note: See Sector Shaft illustration below for details E) Number of turns from End to End (Example: 3 turns, 3.5 turns & Etc.) F) Number of Mounting Bolts (Example: 3 - 4 bolt Mt.)

3B) Input Shaft Types & OD 3D) Sector Shaft Types 3A) Gear Rotation

“Typical” Saginaw Manual Gears

3C) Input Shaft Length

3D 3C

3B

3F

BACK VIEW FRONT VIEW


“SAGINAW” MANUAL “525” SERIES STEERING GEARS APPLICATIONS: PICK-UP TRUCKS, FORKLIFTS and ETC.

ILLUSTRATION (1) ILLUSTRATION (3) ILLUSTRATION (2)



46

SAGINAW MANUAL STEERING GEARS “525” SERIES

“SEAL KITS & MISC. PARTS”

APPLICATIONS: PICK-UP TRUCKS, FORKLIFTS, AIRPORT TUGS and ETC.

Typical Saginaw “Manual” Series Parts Breakdown. For a particular part needed, We will need to know the following:

#1 - Either the Housing Casting Number or Mfg. Stamped / Stenciled Number #2 - Item description below #3 - Year, Make & Model of Application #4 - Possibly some Measurements (Note: We will let you if measurements are needed when you call!!

Call 281-386-7229 to check “Price & Availability”.

Note: Due to the Years these Units were originally manufactured (1960’s to 1980’s). Certain parts will not be available. The most common parts available will be

“Bearings, Seals, Gaskets & Bushings”.

Typical “525’ Series Gear Parts Breakdown



47


“SHEPPARD” STEERING GEARS “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES

(A) “CASTING NUMBER”

Look where BOLD ARROW is pointing for casting number. Refer to illustration (1) below and (1A) on right side of page for example: 292, 292S-5, 292S-6, 392, 392S-6, 492, 592 & etc.

TO ORDER Sheppard steering gears. You will need to know both: (A) Casting Number and (B) Mfg. Stamped Number.

Typical “292, 392, 492, 592” Series

Typical “Inside” frame mount gear

Typical “Slave / Assist” Gear

Typical “90 degree Mitre” gear

(B) “MFG. STAMPEDD NUMBER”

Look where BOLD ARROWS are pointing for Mfg. Stamped number located either on Front Side or Back Side of Housing.

FOR FRONT SIDE, See illustration (2) Below and (2B) on Right Hand Side of Page.

FOR BACK SIDE, See illustration (2A) Below and (2B) on Right Hand side of Page. Note: Gears that mount Inside of the frame or thru frame will have their Mfg. Stamped Number located on the back side. These type of gears (See illustration 3) Commonly found on Mack, Marmon, Fire Trucks & Etc. See illustration (2A) below for Part Number location.

(2B)

ILLUSTRATION (3)

ILLUSTRATION (2)

ILLUSTRATION (1)

(1A)

ILLUSTRATION (4)

ILLUSTRATION (5)

ILLUSTRATION (2A)



48




292ABL1 292EL1 292SCC6 292SR2 392BSL1

292ABL4 292EL4 292SCD5 292SWZ5 392BSL2

292AFL1 292ER1 292SCD6 292SWZ6 392BSL3

292AFL4 292ER2 292SCE61 292SYZ4 392BSL4

292AHL1 292K1 292SCX6 292TL4 392BXR5

292AHL4 292K4 292SCX61 292V4 392BYL5

292AJL1 292LR1 292SCY5 372A1 392CG3

292AJL2 292LR2 292SCY6 372A2 392CG5

292AJL4 292RR1 292SDH6 372C3 392ELR3

292AR1 292RR2 292SDJ6 372JL3 392EQL5

292AR2 292SA1 292SDK6 372LL3 392EQLZ5

292AR3 292SAL5 292SDL6 382A2 392EWR3RG

292AR4 292SAL6 292SDT6 392A1 392F5

292AWR2 292SB1 292SDV6 392A4 392SAL4

292BAR1 292SBE5 292SDW6 392AS4 392SAO3

292BAR2 292SBF5 292SDX6 392AXZ4 392SAO4

292BAR3 292SBF6 292SDY6 392BAL1 392SAP6

292BAR4 292SBH5 292SDZ6 392BAL2 392SAR3

292BLL1 292SBH6 292SEA6 392BAL3 392SAS3

292BLL2 292SBH61 292SEB6 392BAL4 392SAS4

292BLL3 292SBJ5 292SEC6 392BAR 392SAZ3

292BLL4 292SBP5 292SED6 392BAR1 392SBE3

292BOL1 292SBP6 292SEE6 392BAR2 392SBG3

292BOL4 292SBV5 292SEP6 392BAR3 392SBO4

292BYL1 292SBX5 292SEQ6 392BD5 392SBV4

292BYL2 292SBX6 292SEX6 392BER3 392SBX4

292BYL3 292SBY6 292SEX61 392BFR3 392SBX6

292BYL4 292SCA5 292SEZ6 392BQL5 392SCB4

292CAL1 292SCA6 292SEZ62 392BR1 392SCH4

292CAL4 292SCB5 292SL1 392BR2 392SCT3

292CBL1 292SCB6 292SL4 392BR3 392SCU4

292CBL4 292SCC5 292SP6 392BR5 392SCW4

NOTE: FOR ADDITIONAL PART NUMBERS, SEE NEXT PAGE.



49




392SDX6 392SJK6 492BNZ4 492SFT5 592SAH5

392SEC4 392SJL5 492BO4 492SFV 592SAH6

392SEU4 392SJM6 492BQ4 492SFV5A1 592SAH61

392SEU6 392SJN6 492CD4 492SFX5 592SAM5

392SFP4 392SJP6 492CZ3 492SG3 592SAT5

392SFR5 392SJR6 492SAF5 492SGD5 592SB5

392SFS6 392SJT6 492SAG5 492SGP5 592SBC5

392SFU4 392SJV6 492SAQ4 492SGQ5 592SBC51

392SFV4 392SO3 492SAW3 492SGR5 592SBD5

392SFW4 392SU4 492SAX4 492SGR5A1 592SBD51

392SFY6 392SV4 492SBE4 492SGV5 592SBH5

392SFZ6 392SX3 492SBE4A 492SGW5 592SBY5

392SGA6 392UZ5 492SBG4 492SHM5 592SCA5

392SGF6 392ZZ4 492SBO4 492SHV5 592SCB5

392SGK4 39AA1 492SBR4 492SK3 592SCE5

392SGL6 39BDL4 492SBX4 492SL3 592SCF5

392SGM6 39BDR4 492SC3 492SXZ3 592SCG5

392SGO6 39R4 492SC5 592AH4 592SCH5

392SGR4 491AE 492SCJ5 592ARZ4 592SCP5

392SGS4 491AE1 492SCK5 592ATZ4 592SCS5

392SGW6 491BA 492SCQ4 592BDL4 592SCT5

392SHA4 491BA1 492SCZ4 592BDR2 592SD5

392SHC6 491BW 492SDD4 592BXL4 592SDB5

392SHH6 491BW1 492SDE4 592BXR2 592ST5

392SHM6 491CC 492SDM5 592CD4 592SU5

392SHU4 491CC1 492SDO4 592CHL4 592SV5

392SHW6 491CC2 492SDOZ5 592CL4 592SWZ5

392SHY6 492AL4 492SEE5A2 592D1 592U1

392SJC6 492AR3 492SFH5 592D4 592U3

392SJD6 492ASZ4 492SFL5 592DGZ4 592Z1

392SJF4 492AY3 492SFN5 592EB4 592Z4

392SJG6 492BC4 492SFO5 592ED4 59AR1

392SJJ6 492BH3 492SFP5 592EL4RG 59AR3

392SJJ61 492BN4 492SFS5 592SA5 59AW4



50

“SHEPPARD” STEERING GEARS

TYPICAL “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES “SEAL KITS & PARTS”

NOTE: For Parts not listed, Please call (281) 382-7229.


292 Seal Kit Item #’s 1 thru 17 8302 292 Bushing / Bearing Item #33 - (2) Req. 2071841A




Input Seal Kit - All Item #’s 1, 2 & 9 2351251K 292 Sector Shaft Item #34 Call for #

292 Reversing Spring Item #20 0751831 392 Sector Shaft Item #34 Call for #

392 Reversing Spring Item #20 0751681 492 Sector Shaft Item #34 Call for #

592 Sector Shaft Item #34 Call for #

TO ORDER “SEAL KITS and / or PARTS”, You will need to determine

off of your old Steering gear the following:

(A) Casting Number

and (B) Mfg. Stenciled Number .

See illustrations below for example:

(A) Casting Number

(B) Mfg. Stamped / Stenciled Number




51

“SHEPPARD” STEERING GEARS

TYPICAL “292S-6 & 392S-6” SERIES


NOTE: For Parts not listed, Please call (281) 386-7229

PART TYPE CONTENTS SRTP PART # PART TYPE CONTENTS SRTP PART #

292S-6 Seal Kit Item #’s 1 thru 22 8818 392S-6 Seal Kit Item #’s 1 thru 22 8822

Input Seal Kit

292S-6 & 392S-6

Item #’s 1, 2 & 6 2351251K 392S-6 Sector Shaft Item #23 Call for Part #

292S-6 Sector Shaft Item #23 Call for Part #

TO ORDER “SEAL KITS and / or PARTS”, You will need to determine

off of your old Steering gear the following:

(A) Casting Number

and (B) Mfg. Stenciled Number .

See illustrations below for example:

(A) Casting Number

(B) Mfg. Stamped / Stenciled Number




52

TO ORDER Sheppard “M” series gears. You will need to know both:

(A) Casting number and (B) Mfg. Stamped / Stenciled number

(A) “CASTING NUMBER”

Look where BOLD ARROW is

pointing for casting number. Refer to illustration example below:

(B)“MFG. STAMPED

NUMBER”

Look where BOLD ARROWS are

pointing for Mfg. stamped number located on the machine smooth

surface area of case. Pitman arm may have to either be rotated or removed

to locate it. Refer to illustration example below:

Note: It may also be necessary to “Wire Brush” area to locate number.


“SHEPPARD” STEERING GEARS “M80, M83, MD83, M90, HD94, M100, M110” SERIES

ILLUSTRATION (4)

A

B B

ILLUSTRATION (6)

ILLUSTRATION (5)

ILLUSTRATION (3)

ILLUSTRATION (2)

ILLUSTRATION (1)

TYPICAL SHEPPARD “M80, M83, MD38, M90,

HD94, M100, M110” Series Gears

(ILLUSTRATION 1 thru 6)

Sheppard gears

SEE PAGE #53 FOR COMMON SHEPPARD PART NUMBERS



53


“SHEPPARD” STEERING GEARS “M80, M83, MD83, M90, HD94, M100, M110” SERIES


M100PAE1 M100PDL1 M100PHU1 M100PMW3 M110PGQ1

M100PAE11 M100PDQ1 M100PJB1 M100PMX1 M110PGX1

M100PAE12 M100PDQ3 M100PJB3 M100PMX3 M110PHC1

M100PAG1 M100PDU1 M100PJC1 M100PNB1 M110PHM1

M100PAH1 M100PDZ1 M100PJC3 M100PNJ1 M110PHN1

M100PAL1 M100PEN1 M100PJD1 M100PNJ3 M110PKP

M100PAM1 M100PET1 M100PJD3 M100PPG3 M110PKP1

M100PAR1 M100PEV1 M100PJG1 M100PPG31 M110SAB2

M100PBF1 M100PEV3 M100PJG3 M100PQF1 M110SAP1

M100PBJ1 M100PEW1 M100PJH1 M100PQF3 M80PAK1

M100PBM1 M100PEZ1 M100PJH3 M100PQH1 M80PAT1

M100PBQ1 M100PFA1 M100PJJ1 M100PQH3 M80PAW1

M100PBQ3 M100PFF1 M100PJJ3 M100PQQ1 M80PBF1

M100PBW1 M100PFS1 M100PKC1 M100PQQ3 M80PBF3

M100PBY1 M100PFS11 M100PKE1 M100PQT3 M80PBG1

M100PBZ1 M100PFX1 M100PKG1 M100PQT31 M80SAA1

M100PCA1 M100PGC1 M100PKP1 M100PQW3 M80SAD1

M100PCL1 M100PGC3 M100PLD1 M100PQW31 M80SAE1

M100PCM1 M100PGE1 M100PLE1 M100PTS3 M80SAT1

M100PCN1 M100PGE3 M100PLE3 M110P1 M80SAW1

M100PCP1 M100PGF1 M100PLG1 M110PAJ1 M90PAD1

M100PCR1 M100PGF3 M100PLG3 M110PAJ21 M90PAE1

M100PCT1 M100PGG1 M100PLJ1 M110PAJ22 M90PAG1

M100PCX1 M100PGG3 M100PLJ3 M110PBJ1 M90PAS1

M100PCX3 M100PGH1 M100PLS1 M110PBQ1 M90SAK1

M100PDA1 M100PGH3 M100PLS3 M110PBQ11 M90SAK3

M100PDE1 M100PGK1 M100PLX1 M110PBQ12 SD110PD3

M100PDE3 M100PGK3 M100PLX3 M110PCL SD110PD32

M100PDH1 M100PGW1 M100PMN3 M110PCL1 SD110PD34

M100PDJ1 M100PHD1 M100PMN31 M110PCL12

M100PDJ3 M100PHD3 M100PMT1 M110PCS1

M100PDK1 M100PHE1 M100PMT3 M110PFA1

M100PDK3 M100PHE3 M100PMW1 M110PFW1



54

“SHEPPARD” STEERING GEARS Typical “M80, M83, MD83, M90, HD94, M100, M110” SERIES

“SEAL KITS PARTS BREAKDOWN”

TO ORDER “SEAL KITS and / or PARTS”, You will need to know the following Information off of your old gear: Casting Number, See illustration (1) Below

and Mfg. Stamped Number, See illustration (2) below.

CASTING NUMBER

MFG. STAMPED NUMBER

ILLUSTRATION (2)

ILLUSTRATION (3)

ILLUSTRATION (1)

TYPICAL GEAR PARTS BREAKDOWN (For all M80 thru M110 Series Gears)

SEE PAGE #’s 56-61 FOR COMPLETE DETAILS ON “SEAL KITS” AVAILABLE



55

“SHEPPARD” STEERING GEARS “SEAL KIT LISTING”

TYPICAL “M80” SERIES

GEAR MODEL

(All “M” Series)

PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER

All “M”, “MD” & “HD” Models

Input Shaft Seal Kit 5544861 8837

All “M” Series built from June 1991 to Present


All “M” Series built prior to June 1991

Input Shaft Seal Kit 5541351B 8834

GEAR MODEL

“M80”

PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER

“M80” Master & Slave - All Models

Sector Shaft Seal Kit 5544891 5544891

“M80” Master & Slave - All Models

End Cap Seal Kit 5544901 5544901

“M80” Master - All Models

Complete Seal Kit 5543461 8825


Complete Seal Kit - Includes Kit #’s 5544861,

5544891, 5544901

5545201 8825

“M80” Slave - All Models Complete Seal Kit 5544931 8884

“M80SAA / SAT” Slave Sector Shaft - Only **For Part #, Call

281-386-7229

**For Part #, Call

281-386-7229

For parts not listed, Please call 281.386.7229 for Price & Availability.



56


TYPICAL “M83” & “MD83” SERIES

GEAR MODEL

“M83”

PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER

“M83” - All Models Input Seal Kit 5542221 5542221

“M83” - All Models Sector Shaft Seal Kit 5542231 5542231

“M83” - All Models Cylinder Head O-ring Kit 5542241 5542241

“MD83” - All Models Sector Shaft Seal Kit 5545291 5545291

“MD83” - All Models Sector Shaft Seal Kit w/ Sector Cover Snap Ring

5545391 5545391

“”MD83” - All Models End Cap Seal Kit 5545311 5545311

“MD83” - All Models Complete Seal Kit 5545331 5545311


GEAR MODEL


PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER





57



GEAR MODEL


PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER





All “M” Series built prior to June 1991

Input Shaft Seal Kit 5541351B 8834

GEAR MODEL

“M90”

PART or SEAL

KIT TYPE

SHEPPARD

PART NUM.

SRTP

PART NUM.

“M90” - Master & Slave - All Models


“M90” - Master & Slave - All Models

Sector Shaft Seal Kit w/ Sector Cover Snap Ring

5545381 5545381

“M90” Master - All Models End Cap Seal Kit 5544911 5544911

“M90” Master - All Models Complete Seal Kit 5543551 8824

“M90” Master - All Models Complete Seal Kit - In-cludes Kit #5544861, 5544881, #5544911

5545211 8824

“M90” Slave - All Models Complete Seal kit 5544941 8885




58


TYPICAL “HD94” SERIES

GEAR MODEL

“HD94”

PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER

“HD94” Master & Slave - All Models


“HD94” Master & Slave - All Models

Sector Shaft Seal Kit w/ Sector Cover Snap Ring

5545401 5545401

“HD94” Master - All Models End Cap Seal Kit 5545321 5545321

“HD94” Master - All Models Complete Seal Kit 5545341 5545341

“HD94” Slave - All Models Complete Seal Kit 5545351 5545351

“HD94” Slave - All Models Complete Seal Kit w/ Sector Cover Snap Ring

5545411 5545411

GEAR MODEL PART or SEAL KIT

TYPE

SHEPPARD

PART NUMBER

SRTP

PART NUMBER






59



GEAR MODEL


PART or SEAL

KIT TYPE

SHEPPARD

PART #

SRTP

PART #

All “M”, “MD” & “HD” Models Input Shaft Seal Kit 5544861 8837



All “M” Series built prior to June 1991 Input Shaft Seal Kit 5541351B 8834

GEAR MODEL

“M100”

PART or SEAL

KIT TYPE

SHEPPARD

PART #

SRTP

PART #

“M100” Master & Slave Sector Shaft Seal Kit 5544881 5544881

“M100” Master & Slave Sector Shaft Seal Kit w/ Sector Cover Snap Ring

5545381 5545381

“M100” Sector Shaft Seals for All “M100” gears w/ a Pressed-in excluder seal at the sector shaft w/ Bolt on case

5542271 5542271

“M100” Sector Shaft Seals for All “M100” gears w/ a Push-on dust boot at the Sector Shaft and a Snap Ring Cover

5543601 5543601

“M100” Sector Shaft Seals for All “M100” gears w/ a Pressed-in excluder seal at the Sector Shaft and a Snap Ring

Cover

5543591 5543591

“M100” Master - All Models End Cap Seal Kit 5544981 5544981

“M100” Master Complete Seal Kit w/ Push-on dust boot for Sector shaft

5543211 8823

“M100” Master Complete Seal Kit w/ Pressed-in excluder seal on Sector shaft

5542331 8823

“M100” Master Complete Seal Kit w/ Snap Ring Cover and Push-on dust boot at the Sector Shaft

5543481 8823

“M100” Master Complete Seal Kit w/ a Snap ring cover and Pressed-in excluder seal on Sector Shaft

5543491 8823


Complete Seal Kit - Includes Kit #’s 5544861, 5544881, 5544981

5545221 8823

“M100” Slave Complete Seal Kit 5544951 5544951

“M100” Slave Complete Seal Kit w/ Sector Cover Snap Ring 5545421 5545421




60



GEAR MODEL

“M110”

PART or SEAL

KIT TYPE

SHEPPARD

PART #

SRTP

PART #

“M110” - All Models Sector Shaft Seal Kit 5544871 5544871


End Cap Seal Kit 5544921 5544921



“M110P2” Series Complete Seal Kit 5541411 5541411

“M110P1” Series Compete Seal Kit 5542621 5542621

“M110” Slave - All Models


GEAR MODEL


PART or SEAL

KIT TYPE

SHEPPARD

PART #

SRTP

PART #






61


“ZF LENKSYSTEME” STEERING GEARS

TO ORDER ZF Lenksysteme Gears, you will need to locate Mfg. Stamped / Stenciled Number found on aluminum / metal tag (See Illustration below). Look for Aluminum

Tag where the BOLD ARROW is pointing.

COMMON APPLICATIONS

ZF TAG / PART NUMBER

SRTP PART NUMBER

GMC “C” Series 8014955106 8014955106

GMC “Topkick” 8014955107 8014955107

Peterbilt “210” Series 8058955910 8058955910

NOTE: SEE NEXT PAGE FOR ADDITIONAL PART NUMBERS OFFERED BY SRTP, INC.

Application: “C” Series Application: GMC Topkick

Typical “ZF LENKSYSTEME” Gears (Shown in illustration 1 thru 3)

ZF Tag # Example


ILLUSTRATION (1)



62


“ZF LENKSYSTEME” STEERING GEARS COMMON PART NUMBERS

OEM NUMBER SRTP, INC NUMBER


Iveco #93166616 8098955175 Magna Steyr #281462006255 8098955228

Inveco #816692 8098955180 Magna Steyr #81.46200-6263 8098955268

Iveco #8161688 8098955183 Magna Steyr #81.46200-6293 8098955307



Leyland #LAK 5112 8098955108 Neoplan #JY1201009 8098955263

Leyland #ACHD470 8098955113 Neoplan #OJ1201009 8098955433

Leyland #HDK4526 8098955115 Neoplan #NM1201009 8098955446

Leyland #TAK 6131 8098955121 Van Doorne #029437R 8098955102

Leyland #ACU 9398 8098955134 Van Doorne #0294376R 8098955104

Magna Steyr #281462006181 8098955105 Van Doorne #1226878R 8098955165

Magna Steyr #81.4620-6196 8098955106 Van Doorne #1226879 8098955166

Magna Steyr #500.00.47.0007 8098955146 Van Doorne #1226882R 8098955167

Magna Steyr #281462006247 8098955197 Van Doorne #1228399 8098955169

Magna Steyr #281462006252 8098955220 Van Doorne #1228400 8098955170



GM #15002471 8016974101 GM#15143288 8018974102

GM #15002485 8018974101 GM#15178829 8016974101

GM #15095574 8018974102 GM#15178830 8018974101

GM #15143281 8016955108 GM #15178833 8016974101

GM #15143282 8018955105 GM #15178834 8018955101

GM #15143284 8016955108 GM# 20575449 8016955105

GM #15143287 8016974103 GM #20800290 8016955105

COMMON PART NUMBERS FOR MEDIUM DUTY TRUCKS

COMMON PART NUMBERS FOR BUS APPLICATIONS



63

To Order Seal Kit, We will need Mfg. Stamped / Stenciled Number off of Metal Tag affixed to gear. See illustration (1) below for details. Call 281-386-7229 to check “Price & Availability” of

Seal Kit.

PART TYPE GEAR SERIES w/ Tag Number

SRTP PART NUMBER

NOTES

Gear Seal Kit 8014****** Series ZF-PSA8014SK Call (281) 386-7229 for “P&A”






Input Seal Kit 8014****** Series ZF-PSA671108SK Call (281) 386-7229 for “P&A”

Input Seal Kit 8016****** Series ZF-PSA671101SK Call (281) 386-7229 for “P&A”

“ZF LENKSYSTEME” STEERING GEARS “SEAL KITS”

SERIES “8014, 8016, 8090, 8095, 8097 & 8098”

Typical “ZF” Gear Parts Breakdown

ILLUSTRATION (1)

STEERING REBUILDERS & TRUCK PARTS, INC. · PDF fileSTEERING REBUILDERS & TRUCK PARTS, INC. 764 CR 383 ... ISUZU: Gear & Parts: Page #’s 5-6 ROSS / TRW (POWER...

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