Steering Gear Identification Guide

STEERING GEAR IDENTIFICATION GUIDE

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Products The Alliance line of Drivetrain products provides

quality remanufactured transmissions, differen als, steering gears, steering pumps, and automa c trans-missions. Orders are typically available from exis ng inventory at all satellite warehouse loca ons (3PLs) and direct shipped the same day the order is received. Orders for items that are not available in inventory (special order or non-stocked items) are usually produced and shipped within 24 hours. Alliance also provides “made to order” heavy duty drive sha s. Orders received before 3PM EST are typically manufactured and shipped the same day the order is received.

Quality All Alliance remanufacturing facili es use quality management systems that are compliant with the

ISO9001 guidelines and are subject to annual external audits by a cer fied na onal registrar. Our focus on quality includes approval of all our parts and service vendors at prescribed intervals to ensure commitment to quality and service. Regular contact with our customers to evaluate our performance and ensure expecta-

ons are being met. Alliance also has Quality Teams at each remanufacturing facility to address quality or service related issues and seek opportuni es within the quality management system.

ALL Remanufactured Units are tested for QUALITY and PERFORMANCE prior to delivery

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Sheppard — M Series Gears

Series 1 — Manual Stops

M80

M90

M110

M100

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For Addi onal Assistance Call Customer Service

(800) 668-5560

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M110

M100

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(800) 668-5560

Series 3 — Automa c Stops


Popular Models SAW1 SAD1 SAA1 SAT1 SAM1

M90

M100

M80

Model Numbers M80_ _ _ _

Popular Models PAE1 PAG1 PAS11 SAD15

Model Numbers M90_ _ _ _ _

Popular Models PAE1 PDJ1 PJB13 PAG1 PDL1 PJC11 PAH1 PDL11 PJH12 PBY1 PGH11 PJJ13 PCL1 PGK11 PJJ14 PCN1 PHD1 PLE12 PCP1 PHE1 PCR1 PHU1


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Series 1 — Manual Stops

M110 Popular Models PFA11 PBQ11 PAJ21



M100

M110

Popular Models PCL3 PLX31 PPF31 PGE3 PMR3 PPG32 PHD3 PMT3 PPJ3 PHE3 PMX3 PQF3 PJD3 PNE34 PQS3 PKE3 PNJ31 PQW32 PKH3 PPF3


Model Numbers M110_ _ _ _

Popular Models PHC1

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Series 3 — Automa c Stops

Sheppard — 292/392/492/592 Series Gears

Back of Unit

Stamp Sample

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(800) 668-5560

Sheppard — 292/392/492/592 Series Gears

292/292S Series

392/392S Series

492/492S Series

592/592S Series

Popular Models AHL4 EX61 SBP6 SCB6 BYL4 EZ61 SBQ5 SCC5 BER3 SA1 SBQ6 SCC6 BX61 SAL6 SCA5 SCD6 CX61 SB1 SCA6 SCY6 DP61 SBP5 SCB5 SDK6

Model Numbers 292_ _ _ _

Popular Models SAL4 SFV4 SAO3 SFZ6 SBX6 SGS4 SCT3 SHA4 SFU4 SHW6



Popular Models SAF5 SFM5 SAG5 SFZ5 SAY4 SHM5


Popular Models SCH5 ST5 SV5

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Ross/TRW — TAS Series Gears

TAS40 RCS40

TAS40 RCS40

TAS55 RCS55

TAS65 RCS65

TAS85 RCS85

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(800) 668-5560


TAS40 Series

TAS55 Series

TAS65 Series

Popular Models ‘002 018 042 ‘005 021 044 ‘006 037 046 ‘008 040

Model Numbers TAS40 _ _ _

Popular Models ‘001 010 ‘003 016 ‘008



Popular Models ‘001 020 059 102 155 ‘003 023 071 104 157 ‘004 024 073 105 166 ‘005 026 079 115 178 ‘006 028 087 119 179 ‘007 035 090 122 180 ‘008 042 092 127 204 ‘009 047 094 129 214 ‘010 048 095 130 216 ‘012 051 098 132 218 ‘013 052 099 142 219 ‘014 057 101 150

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TAS66 Series

TAS85 Series

Popular Models ‘001 003 005 ‘002 004

Model Numbers TAS466_ _ _

Popular Models ‘002 024 051 131 ‘005 028 052 134 ‘010 029 059 142 ‘013 036 062 145 ‘020 038 076 147 ‘021 040 129


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Ross/TRW — HF Series Gears

Stamp Sample

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(800) 668-5560

Ross/TRW — HF Series Gears

HF54 Series

HF64 Series

Popular Models ‘017 053 ‘042 059 ‘050 060

Model Numbers HF54_ _ _

Popular Models ‘076 ‘077 ‘107 ‘122 ‘

Model Numbers HF64 _ _ _

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Ross/TRW — HFB Series Gears

HFB52

HFB64

HFB70

Stamp Samples

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(800) 668-5560

Ross/TRW — HFB Series Gears

HFB52 Series

HFB64 Series

HFB70 Series

Popular Models ‘001 023 ‘013 033 ‘017

Model Numbers HFB52_ _ _

Popular Models ‘008 079 ‘022 080 ‘044 083 ‘057 104 ‘058 105 ‘062 115



Popular Models ‘014 065 ‘022 103 ‘029 107 ‘045 114 ‘063 117

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Ross/TRW — THP Series Gears

THP60

THP45

Stamp Sample

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(800) 668-5560

Ross/TRW — THP Series Gears

THP45 Series

THP60 Series

Popular Models ‘002 Model Numbers

THP45_ _ _

Popular Models ‘001 009 ‘006 010 ‘008 011

Model Numbers THP60 _ _ _

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Saginaw — Saginaw Gears

Dual Piston Stamp Sample Back of Gear

Rotary Valve

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(800) 668-5560

Saginaw — Saginaw Gears

Dual Piston

Rotary Valve

Popular Models 26041145 260543237813161

Popular Models 5690653 5696067 Standard or Heavy Duty

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Ross/TRW — Slave Gears

RCB52 Series

RCB64 Series

RCH45 Series

Popular Models ‘001 ‘003

Model Numbers RCB52_ _ _

Popular Models ‘001 010 ‘008 017

Model Numbers RCB64_ _ _

Model Numbers RCH45_ _ _

Popular Models ‘001

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RCS40 Series

RCS55 Series

RCS65 Series

RCS65 Series

Popular Models ‘002 ‘003

Model Numbers RCS40 _ _ _




Popular Models ‘001 010 ‘002 012 ‘005



Ross/TRW — Slave Gears ID

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Installa on Instruc ons — Orange

Series covered by this instruc on card HF, HFB, 292, 292S, 392, 392S, 492, 492S, 592, 592S

Poppet (Axle Stop) Adjustment Use the following instruc ons to set the axle stops on your steering gear and ensure proper opera on.

Install the steering gear on the vehicle. Install all the pressure and return lines. Fill the Power Steering reservoir to the full mark. A ach the pitman arm on the sector sha , lining up the ming

marks on the sector sha and pitman arm. Install the steering wheel yoke and secure. Start the Engine, then recheck the fluid level. Turn the steering wheel in the direc on that you are adjus ng. Locate which plunger you need to adjust, then turn the plunger

out while someone holds the wheel in the direc on that you are trying to adjust.

The plungers in the Ross gears (HF, HFB) are located in the head and at the opposite end of the case. They are secured with a seal-ing lock nut.

The plunger in the Sheppard Series gears is located in a ¼ inch hole in the head by the worm sha . The other plunger (for the other direc on) is located at the opposite end of the case.

Using a screwdriver, adjust the plunger out (counter clockwise) so the wheel will go to the stop.

Be careful not to turn the plunger out past the surface of the head, as it could blow out with severe force.

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Failure to follow these instruc ons during the installa on of this

steering gear will void warranty coverage.

For further technical assistance, call

(800) 668-5560

Please have model and Serial number available before placing call

Installa on Instruc ons — Green

Series covered by this instruc on card TAS37, TAS40, TAS55, TAS65, TAS85, THP45, THP60


Install the steering gear on the vehicle. Install the pressure and return lines. Install the lines to the slave gear (if applicable). Install the Pitman Arm on the Sector Sha lining up the ming

marks on the arm and sha . Install the steering wheel yoke and secure. Fill the Power Steering reservoir to the full mark. Li the front axle off the ground. Start the engine, turn the wheel to stops to bleed air from system

- Check Power Steering fluid level. Turn the steering wheel to the right and le to the axle stops.

Some effort will be required to turn wheels to axle stops — this will set the poppets.

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(800) 668-5560


Installa on Instruc ons — Yellow

Do not use these procedures to adjust 3 series gears.




(800) 668-5560


Series covered by this instruc on card M90, M100, M110 Series 1 Gears


Install the steering gear on the vehicle. Install all the pressure and return lines. Fill the Power Steering reservoir to the full mark. A ach the pitman arm on the sector sha , lining up the ming

marks on the sector sha and pitman arm. Install the steering wheel yoke and secure. Start the Engine, then recheck the fluid level. Turn the Steering Wheel in the direc on that you are trying to ad-

just. Locate which plunger you need to adjust and turn the plunger out,

while someone holds the wheel, in the direc on that you are try-ing to adjust. The plunger is located in a ¼ inch hole in the head between two of the four bolts that hold the bearing cover on the head.

Using a screwdriver adjust the plunger out (counter clockwise) so the wheel will go to the stop.

This will adjust one of the stops, the other one is done with the plunger at the opposite end of the gear with the same procedure described above.

Be careful not to turn the plunger out past the surface of the head, as it could blow out with severe force.

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Installa on Instruc ons — Red

Series covered by this instruc on card M100 3 Series (M100xxx3)


Install the steering gear on the vehicle. Install the pressure and return lines. Install the lines to the slave gear (if applicable). Fill the Power Steering reservoir to the full mark. A ach the pitman arm on the sector sha , lining up the ming

marks on the sector sha and pitman arm. Install the steering wheel yoke and secure. Li the front axle off the ground. Start the Engine, then recheck the fluid level. Turn the steering wheel to the right and le to the axle stops.

Some effort will be required to turn wheels to stops.

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(800) 668-5560


Installa on Instruc ons — Blue

Series covered by this instruc on card HF, HFB, 292S, 392S, 492S. 592S


Install the steering gear in the vehicle. Install all the pressure and return lines. Fill the Power Steering reservoir to the full mark. A ach the pitman arm on the sector sha , lining up the ming

marks on the sector sha and pitman arm. Install the steering wheel yoke and secure. Start the Engine, then recheck the fluid level. These Gears do not have any poppet adjusters in the gear, howev-

er, they do have a pressure relief valve. To bleed the air out of these gears, fill the reservoir to the full

mark. Start the engine, then turn the wheels to the right and le a few mes. Then, shut off the engine.

Let rest un l foam in oil has se led out and repeat un l the air has been expelled from system.

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(800) 668-5560


241145 26054323 26079341 292AHL4 292AJL4 292BYL4 292ER2 292K4 292RR260 292SA1 292SB1 292SSA1 292SSAL5 292SSAL6 292SSB1 292SSBP5 292SSBP6 292SSBQ5 292SSBQ6 292SSBX61 292SSBY6 292SSCA5 292SSCA6 292SSCB5 292SSCB6 292SSCC5 292SSCC6 292SSCD6 292SSCO61 292SSCX61 292SSCY6 292SSDH6 292SSDJ6 292SSDK6 292SSDL6 292SSDP61

292SSDT6 292SSEP6 292SSET6 292SSEX61 292SSEZ61 292SSP6 292SSR2 292SSWZ5 292SSWZ6 372JL3 392BAR3 392BER3 392BR5 392BSL5 392CG5 392DG5 392ES5 392EWL5 392SSAL4 392SSAO3 392SSAT3 392SSBX6 392SSCB4 392SSCH4 392SSCT3 392SSCU4 392SSFP4 392SSFU4 392SSFV4 392SSFZ6 392SSGA6 392SSGK4 392SSGL6 392SSGM6 392SSGR4 392SSGS4

392SSHA4 392SSHM6 392SSHW6 392SSJD6 392SSJF6 392SSJL6 392SSJM6 392SSKT6 392SSU4 492BQ4 492SSAF5 492SSAG5 492SSAY4 492SSDB4 492SSDE4 492SSFM5 492SSFZ5 492SSHM5 5690653 5691003 5696067 5696067HD 592BDL4 592BDR2 592CL4 592SSAH5 592SSAT5 592SSB5 592SSBY5 592SSCH5 592SST5 592SSV5 592U3 7802018 7813161 7813161M

HF64122 HF64123 HF64128 HF64129 HFB52001 HFB52013 HFB52014 HFB52015 HFB52017 HFB52023 HFB52033 HFB64001 HFB64006 HFB64008 HFB64020 HFB64021 HFB64022 HFB64029 HFB64030 HFB64042 HFB64043 HFB64044 HFB64045 HFB64046 HFB64047 HFB64055 HFB64057 HFB64058 HFB64062 HFB64063 HFB64079 HFB64080 HFB64082 HFB64083 HFB64084 HFB64087

STEERING

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BERS

M Series X= 4-5 Alpha Numeric M80xxxx M90xxxx M100xxxx TAS/RCS Series X= 3 Numeric TAS40xxx TAS55xxx TAS65xxx TAS85xxx

HF Series X= 3 Numeric HF54xxx HF64xxx HFB Series X= 3 Numeric HFB52xxx HFB64xxx HFB70xxx

7826828 7826859 7829333 7830389 7832331 8014955106 8014955107 C300 C500 C500B C500F HD94PD3 HD94SA1 HF54017 HF54021 HF54042 HF54043 HF54044 HF54050 HF54053 HF54059 HF54060 HF54062 HF64045 HF64076 HF64077 HF64080 HF64088 HF64090 HF64101 HF64107 HF64111 HF64113 HF64114 HF64115 HF64119

General Part Number Structure

HFB64090 HFB64098 HFB64103 HFB64104 HFB64105 HFB64107 HFB64109 HFB64115 HFB64126 HFB64137 HFB70007 HFB70014 HFB70019 HFB70022 HFB70029 HFB70038 HFB70042 HFB70045 HFB70049 HFB70054 HFB70063 HFB70065 HFB70083 HFB70096 HFB70097 HFB70099 HFB70103 HFB70107 HFB70114 HFB70117 HFB70119 HFB70129 HFB70132 HS71007 M100PAE1 M100PAG1

Most Popular Part Numbers

THP Series X= 3 Numeric THP45xxx THP60xxx

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M100PAH1 M100PAM1 M100PAS1 M100PBY1 M100PBZ1 M100PCL1 M100PCL3 M100PCN1 M100PCP1 M100PCR1 M100PCT1 M100PDJ1 M100PDL1 M100PDL11 M100PDZ1 M100PEN12 M100PEN34 M100PET1 M100PEW1 M100PFB1 M100PFF13 M100PFL1 M100PGE1 M100PGE3 M100PGH11 M100PGJ13 M100PGK11 M100PHC11 M100PHD1 M100PHD3 M100PHE1 M100PHE3 M100PHU1 M100PJB13 M100PJC11 M100PJD3 M100PJH12 M100PJJ12 M100PJJ13 M100PJJ14 M100PJN1 M100PJN31 M100PKE3 M100PKH3 M100PLE12 M100PLJ11 M100PLX31 M100PMR3 M100PMT3 M100PMW3 M100PMX3 M100PNE34 M100PNJ1 M100PNJ31 M100PPF3 M100PPF31

RCS40006 RCS40007 RCS55001 RCS65001 RCS65002 RCS65005 RCS65006 RCS65007 RCS65008 RCS65009 RCS65010 RCS65012 RCS65017 RCS65018 RCS85003 RCS85004 RCS85005 TAS37001 TAS37003 TAS37301 TAS37303 TAS40001 TAS40002 TAS40005 TAS40006 TAS40007 TAS40008 TAS40013 TAS40018 TAS40021 TAS40023 TAS40024 TAS40033 TAS40037 TAS40039 TAS40040 TAS40042 TAS40044 TAS40045 TAS40046 TAS55001 TAS55002 TAS55003 TAS55006 TAS55007 TAS55008 TAS55010 TAS55015 TAS55016 TAS65001 TAS65003 TAS65004 TAS65005 TAS65006 TAS65007 TAS65008

TAS65009 TAS65010 TAS65012 TAS65013 TAS65014 TAS65015 TAS65017 TAS65019 TAS65020 TAS65023 TAS65024 TAS65025 TAS65026 TAS65028 TAS65029 TAS65033 TAS65035 TAS65038 TAS65042 TAS65047 TAS65048 TAS65049 TAS65051 TAS65052 TAS65057 TAS65058 TAS65059 TAS65065 TAS65070 TAS65071 TAS65073 TAS65074 TAS65076 TAS65079 TAS65085 TAS65086 TAS65087 TAS65088 TAS65090 TAS65091 TAS65092 TAS65094 TAS65095 TAS65098 TAS65099 TAS65100 TAS65101 TAS65102 TAS65103 TAS65104 TAS65105 TAS65111 TAS65115 TAS65118 TAS65119 TAS65120

TAS65121 TAS65122 TAS65125 TAS65126 TAS65127 TAS65129 TAS65130 TAS65132 TAS65133 TAS65141 TAS65142 TAS65143 TAS65150 TAS65152 TAS65155 TAS65157 TAS65158 TAS65166 TAS65168 TAS65175 TAS65178 TAS65179 TAS65180 TAS65186 TAS65198 TAS65202 TAS65204 TAS65214 TAS65215 TAS65216 TAS65218 TAS65219 TAS65222 TAS66001 TAS66002 TAS66003 TAS66004 TAS66005 TAS66007 TAS66008 TAS85001 TAS85002 TAS85003 TAS85004 TAS85005 TAS85006 TAS85008 TAS85009 TAS85010 TAS85013 TAS85020 TAS85021 TAS85023 TAS85024 TAS85028 TAS85029

TAS85030 TAS85036 TAS85038 TAS85040 TAS85049 TAS85051 TAS85052 TAS85053 TAS85054 TAS85059 TAS85062 TAS85066 TAS85069 TAS85070 TAS85076 TAS85082 TAS85087 TAS85091 TAS85112 TAS85119 TAS85128 TAS85129 TAS85131 TAS85133 TAS85134 TAS85142 TAS85145 TAS85147 TAS85149 THP45001 THP45002 THP60001 THP60002 THP60003 THP60004 THP60006 THP60007 THP60008 THP60009 THP60010 THP60011 THP60014 THP60015 THP60017 ZF8095 ZF8097

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RS M100PPG32

M100PPJ3 M100PQE31 M100PQF3 M100PQM3 M100PQR3 M100PQS3 M100PQT31 M100PQW32 M110PAJ21 M110PBQ11 M110PBQ12 M110PCX1 M110PDN2 M110PDX11 M110PDX12 M110PFA11 M110PFL1 M110PHC3 M110PJE3 M110SBC1 M80PAE1 M80PAY1 M80PBG1 M80SAA1 M80SAD1 M80SAE1 M80SAM1 M80SAT1 M80SAW1 M83PAK2 M90PAD1 M90PAE1 M90PAG1 M90PAS11 M90PBD31 M90SAD15 M90SAM1 M90SAS11 PCF60001 PCF60003 RCB52001 RCB52003 RCB64001 RCB64005 RCB64007 RCB64008 RCB64010 RCB64017 RCB64018 RCB70004 RCH45001 RCH60003 RCS40002 RCS40003 RCS40005

If your part number is not listed here, find a number that follows the format provided. Part numbers listed here are the most popular numbers in the market at the me of publica on. Addi onal part numbers are added to the por olio on a regular basis.

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WA

RRANTY

Alliance Parts warrants all customers for a period of 12 full months, unlimited mileage, that Alliance steering gears will be free of defects in material and workmanship. The 12-month period begins on the date of sale to the final end user/owner. Condi ons: This warranty will not apply if the failure is the result of operator negligence, misuse, neglect, accident, improper installa on, or disassembly. Further, the product will not be eligible for warranty if there is evidence of excessive heat, evidence of improper fluid, and/or contamina on in the system. Products claimed to be warrantable must be returned, prepaid and intact, to Alliance Parts within 30 days a er the ques onable defect is first discovered. Alliance Parts will inspect the product and make the final determina on as to whether the product is covered under the warranty. When a warranty claim is allowed, Alliance’s responsibility is limited to repair and replacement of the defec-

ve item. In no event will Alliance Truck Parts be liable for incidental or consequen al damages including, but not limited to, costs incurred for service calls, towing, and/or down me. This warranty is in lieu of, and excludes, all other warran es — expressed or implied. NOTE: UNITS ARE SUPPLIED DRY. FILL WITH LUBRICANT AS SPECIFIED BY THE VEHICLE MANUFACTURER. NEV-ER DISMANTLE OR ALTER A UNIT THAT IS SUSPECT OF A WARRANTY ADJUSTMENT. THIS ACTION, WITHOUT WRITTEN APPROVAL, VOIDS ALL WARRANTIES. A promise to keep your customers in gear At me of incident, your customer must call Customer Care for technical assistance. If warrantable, Alliance will issue a Warranty Return Authoriza on Iden fica on (WRAID) and assist in re-placement. Any return without a WRAID will void the warranty. Replacement of any failed product, with a non-Alliance product, will void any warranty. The following steps are the quickest path to ge ng your customer back up and running: Step 1: “I have a problem.” Step 2: DO NOT a empt to remove, disassemble, or repair the product. Step 3: With the product serial number in hand, immediately call Customer Care at (800) 668-5560. Note: More mes than not, drivetrain problems can be resolved with technical assistance over the phone.

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Steering Gear Identification Guide

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