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Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

Jun 30, 2020

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Page 1: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

Steel Building Solutions Floors

MEZZANINE

Page 2: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

2

Floors

MEZZANINE

Page 3: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

3

Contents

Introduction 4

The Sigma Advantage 5

Applications, Infill & Oversail 6

Beam Sections 7Sigma Section 7C Section 8MezaMega C Section 9

Web Cleats 10

Flat Cleats 14

Top Cleats, Tie Bars & Decking 15

Cantilever Solutions 17

Kingspan MezaLite Floor System 18

Kingframe 22

Kingspan Group Products 23

“ Kingspan Steel Building Solutions is Europe’s leading manufacturer and innovator of modern methods of construction in steel, providing high performance solutions to the public, private and commercial sectors.”

Page 4: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

4

Introduction

Floors

MEZZANINE

Kingspan Steel Building Solutions aims to work with like-minded

organisations, helping them to develop their own businesses by

contributing in three key areas:

Design Creativity – delivering system that pushes the

conventional.

Quality Systems – that are quick and simple to install

incorporation lean manufacturing costs to deliver.

Affordability – for all sections of the market. Kingspan Steel

Building Solutions form genuine partnership with customers,

which is why they do not just think of Kingspan as a supplier,

but as an integral member of the team.

Kingspan Steel Building Solutions has gained its reputation by continually exceeding its customers’ expectations. To be successful in the future, Kingspan recognises the need to constantly develop and to add value at all stages of the customer relationship.

Page 5: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

5

Floors

MEZZANINEThe Sigma Advantage

Using extensive theoretical analysis and testing, an in-depth study

into the strength-to-weight ratio of profiled cold rolled steel sections

was conducted. It was discovered that the profile of the web and

flange can significantly increase the stress limit, thereby achieving

an optimum bending strength with thinner gauge materials and

stiffness of sections.

The advantages are immediately apparently with lighter gauge

sections providing simpler on-site handling. Longer spans can be

achieved with lighter gauge sections providing cost savings. In

the material, reducing the number of hot rolled sections required

increases floor space available to the end users.

MezaMega C Section

Using the most advanced manufacturing facilities, Kingspan Steel

Building Solutions can offer cold formed steel floor beams with

web depths up to 450mm and material gauges up to 4mm, which

can extend spans up to 12m with normal mezzanine floor loading

conditions.

C Section

Where floor spans are already fixed, and the beam profile has

already been determined, Kingspan offers a range of standard C

section beams incorporated within the Sigma software.

The software is available free of charge upon request by calling

01944 712000 or emailing [email protected]

The graph above clearly demonstrates the ability of the Sigma beams to carry loads for spans up to 8m (BS5950:5).

KS30010024

KS30010015

KS27510024

KS27510015

C/C=0.6m Def=L/200, DL=0.35 kN/m211

10

9

8

7

6

5

4

3

Impo

sed

Load

(kN

/ m

2)

6.0 6.5 7.0 7.5 8Span of Beam (m)

MezaMega Beam Capacity (BS5950:5).

KC45010040

KC40010040

KC35010040

KC30010040

DL=0.35 kN/m2 C/C=0.6m Def=L/200

16

14

12

10

8

4

2

Impo

sed

Load

(kN

/ m

2)

8 9 10 11 12Span of Beam (m)

Kingspan Steel Building Solutions has developed a range of storage handling and distribution solutions to challenge the conventional use of steel and concrete in providing storage solutions.

Page 6: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

Floors

MEZZANINEApplications, Infill & Oversail

6

Kingspan Sigma and C section beams all have the following

features:

� Detailed design to BS 5950:1998 Part 5, BS EN 1991-1-3:2006

and SCI Design Guide P125 supported by testing authenticated

by the SCI.

� Quality assured to BS EN ISO 9001:2008.

� Detailed design in 3-D modelling software by AdvanceSteel and

MultiSteel.

� Extensive ranges of Sigma, C and MezaMega C sections can

provide the most economical solutions in any application.

� Hot dipped galvanised material to BS EN 10346:2009, grade

S390GD, coating Z275.

� Kingspan MezaLite 225/300 floor system provides a full cold

formed steel floor solution up to 4.5m x 4.5m with normal

mezzanine floor loading conditions.

Kingspan Sigma and C section beams offer unrivalled span

performance for SHD applications including:

� Mezzanine platforms.

� Modular and portable buildings.

� Storage and work areas.

Building applications include:

� Offices.

� Retail units.

� Distribution warehouses.

� Industrial units.

� Refurbishment projects.

Beam Fixing Options

Infill Oversail

Inset Sigma beam with the profiled cleat Oversail Sigma beam with cleats

Page 7: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

7

Floors

MEZZANINEBeam Sections

Section Weight Overall Dimensions Area Second Mo. Of Area Section Modulus Cleat Holest D F L Major Axis Minor Axis Major Axis Minor Axis C I

Reference kg/m mm mm mm mm mm2 cm4 cm4 cm3 cm3 mm mm

KC1256012 2.39 1.2 125 60 12 306 79.0 14.8 12.76 3.63 49 14KC1257012 2.61 1.2 125 70 14 334 89.0 22.5 14.38 4.89 49 14KC1257016 3.49 1.6 125 70 14 447 118.2 29.7 19.16 6.48 49 14KC1257020 4.36 2.0 125 70 14 559 146.7 36.6 23.86 8.02 49 14KC1506012 2.62 1.2 150 60 12 335 119.9 15.6 16.11 3.70 74 14KC1507012 2.83 1.2 150 70 14 363 134.5 23.9 18.08 5.00 74 14KC1507016 3.79 1.6 150 70 14 486 178.9 31.5 24.11 6.62 74 14KC1507020 4.74 2.0 150 70 14 608 222.2 38.8 30.03 8.19 74 14KC2006012 3.07 1.2 200 60 12 393 234.0 17.0 23.54 3.81 124 14KC2007012 3.29 1.2 200 70 14 421 260.4 26.1 26.20 5.15 124 14KC2007016 4.40 1.6 200 70 14 564 346.9 34.4 34.97 6.82 124 14KC2007020 5.50 2.0 200 70 14 706 431.7 42.4 43.61 8.44 124 14KC2007024 6.60 2.4 200 70 14 846 514.9 50.1 52.11 10.02 124 14KC2257015 4.41 1.5 225 70 14 565 428.4 33.5 38.34 6.48 117 18KC2257018 5.30 1.8 225 70 14 679 513.0 39.8 45.97 7.72 117 18KC2507015 4.69 1.5 250 70 14 602 549.1 34.4 44.19 6.53 142 18KC2507018 5.64 1.8 250 70 14 723 657.8 40.9 53.00 7.79 142 18

C Section Properties

Section Reference: KS(KC)xxx-xxx-xx = KS (KC) (for sigma or C) - Web Depth (mm) - Flange Width (mm) + 10 Times Tickness (mm).

DD D C

T

F

F

F70

KS15060xxKS17560xxKS20060xxKS22560xxKS25060xxKS15070xxKS20070xx

KS225100xxKS250100xxKS275100xxKS300100xx

L L

2-ØI

Beam Sections

Page 8: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

8

Floors

MEZZANINEBeam Sections

Section Weight Overall Dimensions Area Second Mo. Of Area Section Modulus Cleat Holest D F L Major Axis Minor Axis Major Axis Minor Axis C I

Reference kg/m mm mm mm mm mm2 cm4 cm4 cm3 cm3 mm mmKS1506012 2.73 1.2 150 60 12 350 120.1 14.9 16.14 3.59 74 14KS1506015 3.42 1.5 150 60 12 439 149.8 18.4 20.18 4.46 74 14KS1507012 2.95 1.2 150 70 14 378 134.7 22.9 18.11 4.85 74 14KS1507013 3.20 1.3 150 70 14 410 145.9 24.8 19.63 5.25 74 14KS1507014 3.45 1.4 150 70 14 442 157.1 26.6 21.14 5.65 74 14KS1507015 3.69 1.5 150 70 14 474 168.2 28.4 22.65 6.04 74 14KS1507016 3.94 1.6 150 70 14 505 179.2 30.2 24.15 6.43 74 14KS1507018 4.44 1.8 150 70 14 569 201.0 33.8 27.13 7.20 74 14KS1756012 2.96 1.2 175 60 12 379 172.1 14.9 19.81 3.58 99 14KS1756015 3.71 1.5 175 60 12 475 214.9 18.4 24.77 4.45 99 14KS2006012 3.18 1.2 200 60 12 408 236.0 14.9 23.74 3.57 124 14KS2006015 3.99 1.5 200 60 12 512 294.7 18.4 29.70 4.44 124 14KS2007012 3.40 1.2 200 70 14 436 262.4 23.1 26.40 4.81 124 14KS2007013 3.69 1.3 200 70 14 473 284.4 25.0 28.62 5.20 124 14KS2007014 3.98 1.4 200 70 14 510 306.2 26.9 30.84 5.60 124 14KS2007015 4.26 1.5 200 70 14 547 327.9 28.7 33.04 5.99 124 14KS2007016 4.55 1.6 200 70 14 583 349.6 30.5 35.24 6.37 124 14KS2007018 5.12 1.8 200 70 14 657 392.5 34.1 39.61 7.14 124 14KS2007020 5.69 2.0 200 70 14 730 435.0 37.6 43.94 7.89 124 14KS2256013 3.70 1.3 225 60 12 474 336.0 17.6 30.04 4.03 117 18KS2256015 4.28 1.5 225 60 12 548 387.5 20.1 34.68 4.63 117 18KS22510014 5.30 1.4 225 100 20 680 555.1 85.5 49.65 12.99 117 18KS22510015 5.69 1.5 225 100 20 729 594.6 91.4 53.20 13.90 117 18KS22510016 6.07 1.6 225 100 20 778 633.8 97.3 56.74 14.80 117 18KS22510018 6.83 1.8 225 100 20 875 711.8 108.9 63.78 16.59 117 18KS22510020 7.58 2.0 225 100 20 972 789.1 120.3 70.77 18.34 117 18KS22510024 9.08 2.4 225 100 20 1165 941.4 142.6 84.58 21.78 117 18KS2506013 3.94 1.3 250 60 12 506 433.0 17.6 34.82 4.02 142 18KS2506015 4.56 1.5 250 60 12 585 499.5 20.1 40.20 4.63 142 18KS25010014 5.57 1.4 250 100 20 714 707.3 86.5 56.91 12.98 142 18KS25010015 5.97 1.5 250 100 20 766 757.7 92.5 60.98 13.89 142 18KS25010016 6.37 1.6 250 100 20 817 807.8 98.4 65.04 14.79 142 18KS25010018 7.17 1.8 250 100 20 919 907.4 110.2 73.12 16.57 142 18KS25010020 7.97 2.0 250 100 20 1021 1006.1 121.7 81.13 18.33 142 18KS25010024 9.54 2.4 250 100 20 1224 1200.7 144.2 96.99 21.76 142 18KS27510014 5.83 1.4 275 100 20 748 881.9 87.4 64.46 12.97 167 18KS27510015 6.26 1.5 275 100 20 802 944.7 93.5 69.09 13.88 167 18KS27510016 6.68 1.6 275 100 20 856 1007.3 99.5 73.69 14.78 167 18KS27510018 7.51 1.8 275 100 20 963 1131.7 111.4 82.85 16.56 167 18KS27510020 8.35 2.0 275 100 20 1070 1255.0 123.0 91.94 18.31 167 18KS27510024 10.00 2.4 275 100 20 1283 1498.3 145.7 109.92 21.74 167 18KS30010014 6.10 1.4 300 100 20 782 1079.8 88.3 72.32 12.97 192 18KS30010015 6.54 1.5 300 100 20 839 1156.9 94.4 77.51 13.87 192 18KS30010016 6.98 1.6 300 100 20 895 1233.6 100.5 82.68 14.77 192 18KS30010018 7.86 1.8 300 100 20 1007 1386.1 112.4 92.96 16.54 192 18KS30010020 8.73 2.0 300 100 20 1119 1537.3 124.2 103.18 18.30 192 18KS30010024 10.46 2.4 300 100 20 1342 1835.9 147.1 123.38 21.72 192 18

Sigma Section Properties

Page 9: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

9

Floors

MEZZANINEBeam Sections

MezaMega C Notching OptionMezaMega beams can be notched to fit

large size primary beams with standard

MezaMega cleat. The notching standard

size is notching width 80mm and notching

height 27mm. Other special notching sizes

are available on request.

Extra Hole OptionIn addtion to cleat holes, extra pairs of

Ø14 holes can be punched on the web

or flange. Please contact the technical

department in details for further required. Notching and hole pattern for KC300/350/400/450Dimensions shown in mm.

A

80

75

75

80

Min 25

27 27

B

L

Ø18

300/

350/

400/

450

Section Weight Overall Dimensions Area Second Mo. Of Area Section Modulus Cleat Holest D F L Major Axis Minor Axis Major Axis Minor Axis C I

Reference kg/m mm mm mm mm mm2 cm4 cm4 cm3 cm3 mm mm

KC3007020 7.03 2.0 300 70 14 902 1127.6 47.3 75.68 8.74 150 18KC3007024 8.44 2.4 300 70 14 1082 1347.4 55.8 90.55 10.36 150 18KC3007026 9.14 2.6 300 70 14 1171 1456.1 60.0 97.92 11.16 150 18KC3007028 9.83 2.8 300 70 14 1261 1563.8 64.0 105.24 11.94 150 18KC3007030 10.53 3.0 300 70 14 1350 1670.8 68.0 112.51 12.71 150 18

KC30010026 10.58 2.6 300 100 20 1356 1850.1 165.2 124.42 22.76 150 18KC30010028 11.38 2.8 300 100 20 1459 1988.1 177.0 133.79 24.41 150 18KC30010030 12.19 3.0 300 100 20 1563 2125.3 188.5 143.12 26.04 150 18KC30010032 12.99 3.2 300 100 20 1666 2261.5 199.9 152.39 27.66 150 18KC30010040 16.19 4.0 300 100 20 2075 2797.2 243.8 189.00 33.94 150 18KC35010026 11.57 2.6 350 100 20 1484 2658.0 172.4 153.02 23.07 200 18KC35010028 12.46 2.8 350 100 20 1597 2857.1 184.7 164.58 24.74 200 18KC35010030 13.34 3.0 350 100 20 1711 3055.0 196.7 176.08 26.40 200 18KC35010032 14.23 3.2 350 100 20 1824 3251.7 208.6 187.53 28.04 200 18KC35010040 17.73 4.0 350 100 20 2273 4026.4 254.4 232.74 34.41 200 18KC40010026 12.57 2.6 400 100 20 1612 3651.4 178.5 183.76 23.32 250 18KC40010028 13.54 2.8 400 100 20 1735 3925.8 191.1 197.67 25.01 250 18KC40010030 14.50 3.0 400 100 20 1859 4198.7 203.6 211.52 26.68 250 18KC40010032 15.46 3.2 400 100 20 1982 4470.0 215.9 225.30 28.34 250 18KC40010040 19.27 4.0 400 100 20 2471 5539.8 263.3 279.79 34.78 250 18KC45010026 13.57 2.6 450 100 20 1740 4846.2 183.7 216.64 23.52 300 18KC45010028 14.61 2.8 450 100 20 1873 5211.4 196.7 233.07 25.23 300 18KC45010030 15.65 3.0 450 100 20 2007 5574.6 209.5 249.42 26.92 300 18KC45010032 16.69 3.2 450 100 20 2140 5935.9 222.1 265.71 28.59 300 18KC45010040 20.82 4.0 450 100 20 2669 7362.0 270.9 330.13 35.09 300 18

MezaMega C Section Properties

Page 10: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

10

Floors

MEZZANINEWeb Cleats

4 Q

5

DA HG

K

ØI

Ø5

C

F

B

E

J

Cleat Web Depth A B C D E F G H J K I BoltRef mm mm mm mm mm mm mm mm mm mm mm mmPC150W3B 150 60 160 110 30 130 74 18 3 10 20 14 M12PC200W3B 200 60 160 160 30 130 124 18 3 10 20 14 M12 PC225W3B 225 60 160 165 30 130 117 24 3 16 20 18 M16PC250W3B 250 60 160 190 30 130 142 24 3 16 20 18 M16PC275W3B 275 60 160 215 30 130 167 24 3 16 20 18 M16PC300W3B 300 60 160 240 30 130 192 24 3 16 20 18 M16

Note: PC150W3B cleat is also applicable for KC16563xx beams.

Kingspan Web Cleat for C And Sigma Sections: Qmax = 105mm

Beam BBeam A KC150 KS150 KC200 KS200 KC225 KS225 KC250 KS250 KS275 KS300KC150 Y Y Y YKS150 Y Y Y YKC200 Y Y Y YKS200 Y Y Y YKC225 Y Y Y YKS225 Y Y Y YKC250 Y Y YKS250 Y Y YKS275 Y Y YKS300 Y Y Y Y Y

Notes: 1) The above beam combination is based on the standard beam hole location.2) Hole location for Sigma beam is unchangeable.3) Hole location for C beam is flexible. It can be changed based on design, therefore more beam combinations may be available if the hole location of C beam is changed.

Permissible Kingspan Sigma Beam Combination

Page 11: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

11

Floors

MEZZANINEWeb Cleats

In beam design, the span is specified as hole to hole distance of the beam.

Span Span

Web Cleat for Kingspan MezaLite 300 Floor System (PC300PRS)

60180

150125

105

105

Ø18

192

247

303

20

7432

32

260

7418 23

0

Ø14

Web Cleat for Composite Cleats of Kingspan MezaLite 300 Floor System (PC300CAN)

260

60 252525

25253

192

24 16

240

Ø18 Ø5

Dimensions shown in mm.

Page 12: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

12

Floors

MEZZANINEWeb Cleats

Web Cleat for Kingspan MezaLite 225 Floor System (PC225PRS)

60

30

105 20

14

3

117

172

185

155

31

21

1546

.546

.531

Ø18Ø14

180

150

Web Cleat For Composite Cleats of MezaLite 225 Floor System (PC225CAN)

3

M12

20

10

60

M16

M16

117

165

24 16

3

260

60 25

Ø18 Ø5

25 25 2525

Page 13: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

13

Floors

MEZZANINEWeb Cleats

Flat Web Cleat for Kingspan MezaMega C Sections

Ø18

4

30

2525

6x50

350

160

60 190

KFC450W4C

Ø18

4

30

2525

6x50

300

160

60 190

KFC400W4C

Ø18

4

30

2525

4x50

250

160

60 190

KFC350W4C

Ø18

4

30

2525

3x50

200

110

60 140

KFC300W4A

Dimensions shown in mm.

Beam BBeam A KC300 KC350 KC400 KC450 KC300 Y Y Y YKC350 Y Y Y YKC400 Y Y Y YKC450 Y Y Y Y

Permissible Kingspan MezaMega Beam Combination

Page 14: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

14

Floors

MEZZANINEFlat Cleats

Cleat Web Depth A B C D E F G H I BoltRef mm mm mm mm mm mm mm mm mm mm FC125W4A 125 60 140 85 30 110 49 18 4 14 M12FC175W4B 175 60 160 135 30 130 99 18 4 14 M12

FC125W4A and FC175W4B Flat Cleats

Cleat Web Depth A B C1 D E F1 G C2 C3 F2 H I BoltRef mm mm mm mm mm mm mm mm mm mm mm mm mm FC150W4AS 150 60 140 110 30 110 74 18 90 70 44 4 14 M12FC175W4AS 175 60 140 135 30 110 99 18 115 95 69 4 14 M12FC200W4AS 200 60 140 160 30 110 124 18 140 120 94 4 14 M12

Special Flat Cleat

ØI

E

F

G

CH

A

D

B

ØI

E

F

G

CH

A B

(80)

C3 C2F2

D

Page 15: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

15

Floors

MEZZANINETop Cleats - Tie Bars - Decking

Kingspan Top Cleat

G

F

F

ØI

E

J

D

A H

B

C

Cleat Web Depth A B C D E F G H I J BoltRef mm mm mm mm mm mm mm mm mm mm mm FC125T4 125 55 118 120 30 49 66 27 4 14 44 M12FC150T4 150 55 143 120 30 74 66 27 4 14 44 M12FC175T4 175 55 168 120 30 99 66 27 4 14 44 M12FC200T4 200 55 193 120 30 124 66 27 4 14 44 M12FC225T4 225 55 202 120 30 117 66 27 4 18 60 M16FC250T4 250 55 227 120 30 142 66 27 4 18 60 M16FC275T4 275 55 252 120 30 167 66 27 4 18 60 M16FC300T4 300 55 277 120 30 192 66 27 4 18 60 M16

Page 16: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

16

Floors

MEZZANINETop Cleats - Tie Bars - Decking

Beam Centres (mm) Length of Bar (mm) 300 450

400 550

600 750

1000 1150

Tie Bars and DeckingWhen the floor is designed using Sigma sections with 100mm

legs, the centre line of the wider flat part (70mm) of flange should

be taken as the centre of the secondary beam, so the end of the

decking boards should meet at the centre of the wider flat part of

the flange rather than the centre of the whole flange as correctly

shown above.

In the floor design, the beam is fully laterally restrained by decking

boards and tie bars. The decking board fixed on the top flange with

fixings spaced less than 1.2m, provide sufficient lateral support.

For spans over 3.0m, one tie bar must be used at a middle span

location to the lower web holes of facing sections. When spans

exceed 6.0m, two tie bars must be used at a third of the span.

Tie Bars

Page 17: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

17

Floors

MEZZANINECantilever Solutions

On the long leg of Kingspan profiled cleats, a pair of Ø5mm holes

are pre-punched which can be used for the cantilever solution.

The arrangement of cantilever includes:

� PC cleat is connected with the cantilever section by a pair of

M12 or M18 bolts (which is related to section size) and one pair

of 5.5mm Tek screws.

� At the end of cantilever (25mm from the end), one tie bar is

needed for one pair of cantilever sections to restrain the lateral

movement of cantilever sections.

� For top flange of each cantilever section, at least one decking

screw is needed at the end of section. The screw distance from

end should be less than 25mm.

� The maximum cantilever length is 500mm.

� Cantilever floor beams can be designed by Kingspan floor

design software.

25

25

Lc (Cantilever length)

Tie bar

Cantilever Beam

Normal Span Beam

2-Ø5.5 (No.12) Tek Screw

Dimensions shown in mm.

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18

Floors

MEZZANINEKingspan MezaLite Floor System

Primary BeamBeam Layout

Tie Bar for Primary Beam

One pair of tie bars are used at the middle of primary beams between the columns, however it is recommended that the fixing holes coincide

with the cleat holes of the nearest to the middle the beam. In this case, the long cleat bolt (M16) can be taken as cleat connection bolts and tie

bars to replace M12 tie bars.

Primary Beam Cantilever

� If cantilever arrangement is as specified above, the primary beam can be designed based on single span design condition. The maximum

cantilever length is N < Span/6.

� One tie bar is used for a pair of beams at the end of cantilever.

� 4No M18 bolts are used for the connection between the column and cantilever primary beam.

Kingspan MezaLite floor system is an economical mezzanine floor solution using cold formed steel sections for both primary and secondary beams. In the MezaLite system, Sigma 225/300 beams are taken as the primary beam, replacing conventional hot rolled beams, and the secondary beam can be KS/KC150/200 or KS225/300 dependent of loading conditions. Both primary beam and secondary beam can be designed using Kingspan Steel Building Solutions beam design software.

100 25 25Cleat Hole Location on Primary Beam

Ø18225/

300

117/

192

54

M

12x1

80

M16

N

Page 19: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

19

Floors

MEZZANINEKingspan MezaLite Floor System

Secondary Beam

Using the KS225/300 as the primary beam, beams KS/KC150/200 or KS225/300 can be used as secondary beams. For KS/KC150/200,

a dedicated cleat PC225/300PRS is used for the connection between primary beam KS225/300 and secondary beams KS/KC150/200,

the distance of the cleat holes to the end of beam is 20mm.

If a KS225/300 is used as the secondary beam, PC225/300W3B is used and the distance of the cleat holes to the end of beam is 25mm.

7020 20

Ø14

74 o

r 12

4

150

or 2

00

Dimensions shown in mm.

Page 20: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

20

Floors

MEZZANINEKingspan MezaLite Floor System

Composite Cantilever CleatFor MezaLite 225/300 system, a Cantilever option can be formed using Composite Cleats as generally detailed in the layout below.

Composite Cantilever Cleat for MezaLite 300 Floor System� Along secondary beam direction, the cantilever can be created by composite cleat and primary beam.

� The Composite cleat can be built up using 2No PC225/300W3B and 1No PC225/300CAN cleats connected by 4No M16 bolts with

8.8 grade and 4No 5.5mm Tek screws located next to the bolts.

� Composite cleats must be connected to the column directly through the primary beam.

� The cantilever length is adjustable when locating different holes on PC225/300CAN cleat. Therefore the total length can be changed from

320mm to 470mm with 25mm spacing.

� Based on the arrangement detail shown in above figure, the composite cantilever cleat only supports half-loading subjected on the deck board

above the cantilever, which can be design by Kingspan beam design software.

� Section properties of the composite cleat referred to the following table.

Actual Loading on Composite Cantilever Cleat

Lc

Lc/2

Composite Cantilever Cleat for MezaLite 225 Floor System

Secondary Beam

PC300PRS

M16 Bolt with 8.8 Grade

No.12 Tek Screw 25mm long

192

Column320-470 with 25 Spacing

Main Beam

PC300CAN

PC300W3B

M16 Long Bolt

Secondary Beam

PC225PRS

M16 Bolt with 8.8 Grade

No.12 Tek Screw 25mm long

117

Column 320-470 with 25 Spacing

Main Beam

PC225CAN

PC225W3B

M16 Long Bolt

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21

Floors

MEZZANINEKingspan MezaLite Floor System

Section Properties of Composite Cleat

320-470 with 25 Spacing

25 25

130

240

117

or 1

92

60-210 130

Ø18

M16 with 8.8 Grade

No.12 Tek Screw25mm long

30

Material Specification and Notes for Load Tables

The sections presented above are manufactured from pre hot

dipped galvanised steel to BS EN 10346:2009, grade S390GD,

coating Z275 with a minimum guaranteed yield strength

390 N/mm2.

Cleats:

3mm and 4mm cleats: hot dipped galvanised steel to BS EN

10346:2009, S390GD, coating Z275 with a guaranteed minimum

yield strength 390 N/mm2.

All bolts used for cleat are Grade 8.8.

Tie Bars:

M12 diameter mild steel rod or studding, each complete with four

nuts and washers. Studding is zinc plated and threaded full length.

Dimensions shown in mm.

Cleat Total Bending Full Area Red Reference Length Strength Moment Moment Lc Mc Ixx Ixx Ixx

(mm) (kN.m) (cm4) (cm4) MezaLite 225 Composite Cleat 320-470 1.51 366 18.31

MezaLite 300 Composite Cleat 320-470 1.13 116 7.34

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22

Other Solutions from Kingspan SBS

Kingframe Building System (KBS) Steel Frame System (SFS)

KBS is the result of a development process led by market demand. The outcome is a rapid build, cost-effective panelised load bearing steel frame system which complements a wide variety of architectural contexts and is suitable for both low and mid-rise buildings.

SFS is a lightweight cold-rolled galvanised steel framing system for recessed and face-fixed framing that is assembled on site.

Cert No. 125-07

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23

Kingspan Group Products

The enormity of climate change, and its accelerating implications, continues to gain much greater exposure than at any stage in the past. With that comes a very evident shift in demand for all solutions that will contribute to an easing of these pressures over the medium to long term.

Combine this with decreasing reserves of fossil fuels, increasing reliance on distant suppliers, uncertainty of supply and spiralling energy costs,

it is more important than ever before to provide energy efficient buildings.

Kingspan delivers low energy consumption buildings across all sectors of the property market with high performance insulation and renewable

solutions that save up to 44% of heating energy usage.

4. Kingspan Hot Water Systems

8. Kingspan Environmental7. Kingspan Kingframe Building System

5. Kingspan Raised Access Floors

3. Kingspan KoolDuct Systems

2. Kingspan Insulated Roof Panel Systems

6. Kingspan Insulation for Roofs, Walls and Floors

1. Kingspan Solar Vacuum Tubes and Photovoltaic Panels

Page 24: Steel Building MEZZANINE Solutions FloorsFloors MEZZANINE Kingspan Steel Building Solutions aims to work with like-minded organisations, helping them to develop their own businesses

Kingspan Steel Building SolutionsSherburn, Malton, North Yorkshire YO17 8PQt: +44 (0) 1944 712 000 f: +44 (0) 1944 710 555 email: [email protected] www.kingspanpanels.co.uk/SBSCare has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

12/2014