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Steam Turbine Basic Training - Module 1_1

Jun 02, 2018

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    STEAM TURBINE PART - 1 ENGINEERING BASICS

    STEAM TURBINE PART - 4 OPERATION

    STEAM TURBINE PART - 6 INSPECTION & MAINTENANCE

    STEAM TURBINE BASICS POWER PLANT TRAINING - NGINEERING BASICS

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    HISTORY

    HERON, DARI ALEXANDRIA - YUNANI , 120 BC.

    FINDING THE PRINCIPLES OF REACTION FORCE

    FORMED UNDER THE SPEED OF STEAM beam emittedBALL OUT OF HERON (REACTION TURBINE).

    Contrary MOVE TOWARDS THE DIRECTION OF SPIN

    SPEED STEAM beam.

    GIOVANI de BRANCA, ITALY, 1029

    FINDING THE PRINCIPLES OF STYLE FORMED UNDER

    PRESSURE IMPULSE (impact) BETWEEN STEAM , STEAM

    emitted mashing WHEEL, WHEEL ROTATING. (TURBINE

    ACTION)

    WHEEL SPIN MOVE TOWARDS the direction of the beam

    STEAM PRESSURE DIRECTION

    GUSTAV de LAVAL, SWEDIA , 1890

    FINDING THAT FORMED UNDER THE PRINCIPLES OF

    ACTION PRINCIPLE (IMPULSE). Applied TUBINE ACTION

    WITH ONE LEVEL (ONE AND ONE ROTOR PANCAR PIPA /

    NOZZLE).

    PANBCARAN STEAM FROM nozzle punch spoon (BLADES)

    INSTALLED AT THE WHEEL.

    CONTAINING ONLY ONE TURBINE TINGKAT.DIA. BIG.

    STEAM TURBINE BASICS POWER PLANT TRAINING - NGINEERING BASICS

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    ENGINEERING BASICSHISTORY

    ZOELLY , SWEDIA, 1904

    TURBINE WITH THE PRINCIPLE OF ACTION (IMPULSE), DEVELOPED IN ACTION

    WITH LEVEL PRESSURE TURBINE (MULTI STAGE PRESSURE). Max. s / d 12

    LEVEL. LOT IN USE AS A MARINE PROPELANT.

    EACH LEVEL CONSIST OF TURBINE de LAVAL (turbine action one level) STATORWITH NOZZLE TYPE REACTION

    Amended PRESSURE LEVEL FROM WHICH ONE BIG ENOUGH next level

    CHARLES ALGEMOND PARSONS, BRITISH, 1890

    WORKING PRINCIPLE OF TURBINE WITH REACTION, DEVELOPED IN

    MULTI-LEVEL PRESSURE REACTION TURBINE. NUMBER OF LEVELS

    OF COMPOUND (S / D 30-AN) POWER AND BIGGER. RELATIVELYSMALL DIAMETER.

    Genuine transformation STEAM PRESSURE FROM THE FLOOR OF A

    SMALL MADE TO THE NEXT LEVEL TO NOT surprise.

    THOMAS W. CURTIS, , AMERICA, 1900 ( TURBIN AKSI DENGAN TINGKAT

    KECEPATAN ) IMPULSE TURBINE WITH PRINCIPLE (SCAI), DEVELOPED IN ACTION TURBINE 2

    (TWO) LEVEL SPEED.

    CAN WORK WITH THE STEAM PRESS HIGH (dikelak later on apply / combined with

    a reaction turbine basically can not work with high pressure steam).

    DECREASE IN SPEED FROM ONE LEVEL TO THE NEXT LEVEL VERY DRASTIC

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    Turbine cross Spoon

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    Turbine cross Spoon

    action ( Impulse Turbine )

    blade reaction turbine section

    ( Double Pressure Turbine )

    P -1

    DESCRIPTION ACTION REACTIONA. ANGLE IN AND OUT IN = OUT IN < OUT

    B. SPEED OF STEAM IN AND OUT C 1 = C2 C1 < C2

    C. FORMATION OF POWER 100 % IMPULSE 50 % IMPULSE PLUS50 % REACTION

    D. STEAM NOZZLES SEGMENT CIRCULAR 360 0

    E. TOTAL LEVEL LEVEL 1 OR 2 MULTI ( S/D 32 TK )

    F. SHAPE Tangerang BLADES SEMITRI AN-SEMITRI

    G. ROUND HIGH HIGH RELATIVELY LOW

    H. OUTPUT POWER SMALL BIG

    I. DIMENSIONS DIAMETER / LENGTH LARGE / SHORT SMALL / LARGE

    STEAM TURBINE BASICS POWER PLANT TRAINING - NGINEERING BASICS

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    DESIGN ROTOR DRUM TURBINE BERKAPASITAS BESAR

    CONTROLLED STAGE

    (CURTIS 2 LEVEL SPEED)

    ROTOR DRUM

    ( TEMPAT PENASANGAN

    REAKSI BLADES )JOURNAL BEARING

    MAIN SUPPORT

    JOURNAL BEARINGMAIN SUPPORTAXIAL BEARING MAIN

    SUPPORT

    LABYRINTH

    DRUM DEPAN

    LABYRINTH

    DRUM

    BELAKANG

    AXIAL SLIDING

    PROBE

    STEAM TURBINE BASICS POWER PLANT TRAINING NGINEERING BASICS

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    ENGINEERING BASICS

    HISTORY

    GIOVANI de BRANCA, ITALY, 1029(ACTION 1 LEVEL SPEED TURBINE)

    ACTION ONE LEVEL PRESSURE TURBINE (P) AND

    ONE LEVEL SPEED (C)

    ROUND VERY HIGH, SMALL POWER.

    TEAM CONSUMPTION very wasteful (EFFICIENCY

    LOW)

    NOT USED AS A DRIVER (THEORY FOR ONLY) AS A

    BASIS FOR TURBINE CURTIS (TURBINE SPEED

    LEVEL ACTION)

    TURBINE CHARACTERISTICS OF ACTION, sectional

    BLADE WITH LEFT HALF RIGHT HALF SEMITRI

    TURBINE WITH ACTION CAN WORK WITH STEAM

    TEKANGGAN KRN HIGH RELIANCE ON collision /

    IMPULSE STEAM. In front and behind PRESSURE

    TURBINE AT LARGE.

    P1 P2

    BLADES

    1- STAGE

    STEAM

    EXHAUST

    PRESSURE

    BALANCE HOLE

    STEAM PRESSURE

    STEAM VELOCITY

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    ENGINEERING BASICS

    CHARLES ALGEMOND PARSONS , BRITISH. 1890

    (MULTI STAGE TURBINE REACTION)

    PRINCIPLES OF EXPANDING INTO THE TURBINE

    Applied REACTIONS AND REACTION WITH SPEED

    AND PRESSURE LEVEL -2 (REFERRED TO LEVEL

    PRESSURE TURBINE)

    SPEED OF STEAM IN (R1) UP (for expansion),

    ACROSS THE BLADE BEYOND (S1) BEHIND its

    direction, speed DOWN (??? Because blade action)

    AND CONSTANT PRESSURE, INTO BLADE (R2),SPEED KINETIC ENERGY UP AND DOWN HIS

    (pressure drops) .. DST. BY THE SAME TO STATOR

    (S2) TO ROTOR (R3, DST) STATOR AND NEXT TO

    KINETIC ENERGY contains OUT. IF STILL HIGH

    KINETIC ENERGY, retransmitted STEAM TO THE

    NEXT LEVEL

    REACTION TURBINE: TURBINE also called DOUBLE- PRESSURE. (TURBINE WITH LEVEL PRESSURE)

    DIRECTIONS TO MORE PRESSURE STEAM

    TURBINE BACK, LITTLE MORE .. INITIAL

    PRESSURE STEAM should be lowered (krs. Turbine

    r3eaksi can not work with the High tek.steam)

    POWER GENERATED FROM 50% 50% PLUSLABOR FORCE IMPULSE IMPULSE.

    GRAPHICS AND VELOCITY PRESSURE

    STEAM TURBINE STATOR AND ROTOR IN

    REACTION

    50%

    50%

    ROTOR

    -1

    ROTOR

    -2

    STATOR( SUDU

    BALIK )

    REAKSI REAKSINOZZLE

    P =

    PRESSURE

    C= VELOCITY

    REAKSI

    50%

    HISTORY

    ENGINEERING BASICS

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    ENGINEERING BASICS

    THOMAS W. CURTIS. AMERICA, 1900

    (ACTION 2 LEVEL SPEED TURBINE) DEVELOPING THE PRINCIPLE OF IMPULSE, Applied TURBINE INTO

    ACTION 2 (TWO) LEVEL SPEED (SPEED STEAM STORY. PRESSURE

    STEAM Fix)

    EACH LEVEL TYPE 2 ACTION (IMPULSE) WHERE CONSTANT

    PRESSURE LEVEL in each. (P1 = P2) ALSO BEHIND THE BLADE ACTION

    NOZZLE ATTACHED TO SEGMENT ONLY (NOT CIRCULAR 360 0)

    JUST TO DRIVE AUX. (Eg Pump, Fan, etc.)

    ROUND VERY HIGH POWER RELATIVELY SMALL.

    P1 P2

    PRESSURE

    BALANCE HOLE

    BLADES

    STAGE 1 & 2

    STEAM

    EXHAUST

    REVERSE BLADES(BLADE BEYOND)

    Stator

    Nozzle

    Speed chart Steam (v) and steam pressure (p) of the level-1 blade,

    blade turning and blade level-2

    Rotor-1 Stator Rotor-2

    Pressure

    p1 = p2

    Steam velocity

    ( C1 > Cb > C3 )

    C1

    Cb

    C2

    HISTORY

    STEAM TURBINE BASICS POWER PLANT TRAINING - NGINEERING BASICS

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    THOMAS W. CURTIS. AMERICA, 1900

    Hole on the rotor TURBINE ARE-2 to balance the

    front and back WHEEL PRESSURE (= PRESSURE

    FLAT)

    NOZZEL IN SEGMENT (NOT circular WHEEL)

    AS A MOVER Pump / KOMPRESOR

    BE INSTALLED VERTICAL / HORIZONTAL

    SEGMENT NOZZLE

    Balancing hole PRESSURE

    BLADE 2 SPEED

    LEVEL

    HISTORY

    ENGINEERING BASICS

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    ENGINEERING BASICS

    ZOELLY, SWEDIA , 1904

    LEVEL PRESSURE TURBINE WITH

    ACTION.

    EACH LEVEL CONSIST OF ONE LEVEL

    WITH SPEED = ACTION LEVEL

    PRESSURE TURBINE.

    TURBINE ZOELLY drawn half above the fold.

    (Example) CONSIST OF PRESSURE

    LEVEL 6

    IN EACH NOZZLE, PRESSURE STEAM

    DOWN, UP SPEED.

    ROTOR IN, STEAM CONSTANT

    PRESSURE, DOWN SPEED GRAPHIC SPEED STEAM (C) AND PRESSURE (P)

    REACTION IS EACH NOZZLE bulkhead, EXPANSION

    OCCURRED (P down, C up)

    ROTOR BLADES ARE EVERY ACTION, ARISINGESTABLISHMENT OF POWER. (P constant, C down)

    STEAM

    INLET

    STEAM

    OUTLETP1

    P1

    P2

    P2

    C

    HISTORY

    Turbine Zoelly

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    Turbine Zoelly

    P1

    P

    2

    STEAM INCONTROLLED

    STAGE = 2 ST

    TB ACTION 10 FY.

    PRESSURE

    BALANCE

    HOLES

    LABIRINTH

    LABIRINTH

    STEAM OUT

    AXIAL /

    THRUST

    BEARINGS

    JOURNAL

    BEARINGS

    REGULATOR

    DEV

    ICES

    CONTROLLED stages (1 OR 2 OF ACTION) USED TO REDUCE THE VERY HIGH PRESSURE

    BEING P1 P1 'LOWER. YALAH GOAL TO REDUCE POSSIBLE LEAK STEAM THROUGH THE

    BLADE TIP. MECHANICAL ENERGY TO FORMATION IN BLADES (10 TK) OPTIMAL.

    ZOELLY TURBINE POWER TO MAKE A GREAT WITH THE RELATIVE DIMENSIONS LENGTH

    KECIL.MIS. MARINE USED. MORE IMAGES CLEARLY CHECK COVER BOOK 2 (I & M)

    TB. TK. 1 S / D 6 HIS STILL HIGH PRESSURE. TIP BLADE WITH Shroud (BELT)

    P1

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    PART ONE ( BASICS )

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    PART ONE ( BASICS )

    FUNDAMENTALS OF THE TURBINE

    1.Turbine Action/ Impulse Turbine 2.Turbine Reaction /Reaction Turbine

    Energy formed (95-98)% by pressure /

    steam punches to the surface area of the

    curve and (2-5)% by working out of steam

    reaction blades.

    Angle = Angle Inlet outletLeft-right cross-section blade shape semitri

    Formed 50% of work force plus 50%

    employment action reaction

    High efficiency. Multi stages.

    Diameter of the stator and rotor blades growing

    at a rate of steam pressure decreases.

    Inlet angle> discharge angle

    Steam

    inlet

    stator rotor rotorstator

    Steam

    outlet

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    TURBINE REACTION

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    2.Turbine Reaction /Reaction Turbine

    rotorstator

    C1

    C3

    PRINCIPLES OF REACTIONS

    OCCUR IN LINE STEAM OUT OF

    BLADES

    PROCESS = FLOW FLOW IN

    GAS / STEAM IN VENTURI

    Area "A" PRESSURE BIG, SMALL

    VELOCITY (C1). ALWAYS SEEK

    THE NATURE OF PRESSURE

    PRESSURE AREA WITH

    LESSER.

    Typed "B" cross-sectional area

    LEAST. SMALL PRESSURE,

    FLOW RATE OF C2.

    Area "C" cross-sectional area

    BIGGEST. BIGGEST SMALLEST

    PRESSURE VELOCITY C4. THIS

    SPEED = REACTION

    Turbine work action

    C2

    TURBIN REACTION PARSONS. AMERICA,

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    PARSONS. AMERICA,

    CONTROLLED

    STAGE ( AKSI )

    1 TKTB. Reaction

    14 TK

    JOURNAL

    BEARINGJOURNAL

    BEARING

    THRUST /

    AXIAL

    BEARING

    DRIVING

    MOTOR

    LABIRINTHBELAKANG

    LABIRINTH

    DEPAN

    REGULATOS

    & SAFETY

    P1

    P1R

    P2

    TURBIN REACTION

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    TB. REACTION CAN ONLY WORK (OPTIMAL) STEAM

    PRESSURE P1 IF NOT TOO BIG (opposite of TB. SCAI). IF

    TOO HIGH PRESSURE P1, TEND STEAM LEAK / BOCOR

    THROUGH THE TOP BLADE AND BOCOR towards TAKES

    BACK AGAINST THE EXPANSION BLADE.

    NOT TO GET TOO HIGH PRESSURE STEAM (P1R go to tb.,

    Reaction) BUT REMAIN HIGH CONTENT enthalpy

    (remember, P & T tall containing a high enthalpy) PRESSURE

    OF STEAM BOILER lowered FIRST STAGE IN

    CONTROLLED (ACTION)

    TB. NEVER IN REACTION REACTION FOR PURE. ALWAYS

    combined with TURBINE ACTION LEVEL 1 OR 2 TER

    [PQASANG IN FRONT TB. REACTION .. CONTROLLED,

    THE TURBINE.

    ORDER OF STEAM PRESSURE LEVEL TO THE NEXT

    LEVEL NOT TOO HIGH, TEK. RATA ALLOCATION OFSTEAM TURBINE TO THE LEVELS. D.K.L. TURBINE

    ACTION SHOULD CONSIST OF MULTI stages.

    DIMENSIONS OF TURBINE LONG TO BE BIGGER /

    LONGER. MAKIN WAY BACK TO, THE LITTLE PRESSURE

    STEAM. WORKERS ARE ABLE TO PRODUCE LARGE

    RELATIVE, BLADE SIZE TO BE MORE AND MORE LONGWIDE. BLADE THICKNESS THIN.TURBINE REACTION

    TURBINE

    ACTION

    ( PRESSURECONTROL)

    BASICS

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    Introduction

    WORK BASED PROCESS CHEMICAL ENERGY genuine transformation (in pcs. Bakr)

    MENJADINTENAGA Physics (kinetic) AVAILABLE IN STEAM AND BECOME MORE

    ENERGY changed by MECHANICS (in the form of rotating turbine)

    Chemical

    Energy

    ( Fuel)

    Kinetic Energy( heat latent )

    Mechanical

    Energy

    (in Turbines)

    DESIGN & ENGINEERING

    The higher the heat value bh. Fuel, the higher the chemical

    energy

    The more complete the combustion process in the furnace,

    the higher the heat energy released buisa...

    The higher temperature steam, the higher the velocity of the

    steam molecules. (Factor T = temp.)

    The higher molecular steam velocity, the higher the steam

    pressure. (Factor P = pressure)

    The higher the P and T, the higher the calorie content in

    steam or energy in = energy latent (factor H or I = enthalpy)

    The higher the P & T steam, more power to press curved

    blades (the impulse) and more power for air expansion (the

    reaction).

    Impulse power and / or expansion resulted in the spinning

    turbine (mechanical power)

    BASICS DIMENSION BLADES DAN ROTOR

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    PRINCIPLES OF KINETIC ENERGY genuine transformation BE MECHANICAL ENERGY IS

    HOW IMPULSE AND / OR ENERGY expansion FROM THE FLOOR TO THE NEXT LEVEL

    IMPULSE ENERGY (PRESSURE) INCREASE ENERGY LOSS / SMALL INCREASE pressure.

    SMALL INCREASE PRESSURE.

    BLADES MADE THIN THICKNESS INCREASE.

    FROM THE FLOOR NEXT KETINGKAT, latent INCREASE ENERGY SMALL SMALL INCREASE

    STRENGTH BEREXPANSI .. Overcome by GROWING SPACE STEAM will be skipped.

    BLADES SIZE AND INCREASE INCREASE LONG THIN

    DIMENSIONS

    LENGTH

    (reaction)

    THICKNESS

    DIMENSIONS

    (action) and

    torsion

    (reaction))

    MOLLIER DIAGRAM

    BASICS

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    Mollier diagram is very important for power calculations and thermodynamic the turbine in

    the steam cycle

    Temperature

    TURBINE

    SUPERHEATER

    BOILER

    CONDENSER

    ST-HPST-LP CYCLE WATER STEAM

    1-2 FW pumped INTO THE

    BOILER

    2-3. FW. HEATED IN THE

    BOILER (CAIR)

    3-4. BOILING PRESSURE ONP1 (saturated)

    4-5. CONTINUES TO BE

    HEATED superheated

    5-6. EXPANSION IN TURBINE

    HP

    6-7. STEAM IN reheat

    7-8. EXPANSION IN TURBINE

    LP Condensation process

    8-1 IN CONDENSER

    1

    P1

    P2

    STEAM PROCESS WITH superheating

    BASICS MOLLIER DIAGRAM

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    TURBINE HP TURBINE LP

    Condensation PROCESS IN

    CONDENSER

    BASICS PENGGUNAAN ST. TURBINE

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    Industrial steam turbines

    TWO TYPE OF USE:

    a. Top cogeneration

    - The use of steam for the steam turbine mainly powerhouse. The rest for the- By condensing or non - condensing / back pressure.

    - With / without controlled or uncontrolled extractions

    b. Bottom cogeneration

    - The use of steam, especially for the process, the remaining steam turbine for power

    generation.

    - Controlled or uncontrolled extractions

    1. Flexibility in use:- industrial ( for process ) ( 2 - 60 eMW )

    - industrial / utility ( 25 - 125 eMW )

    - utility ( s/ d 800 eMW )

    2- classification:

    small capacity ( marine, auxiliaries dsb )

    medium capacity ( >150 eMW - 800 eMW )

    hi-capacity- Utility ( Power generator ) ( > 100 eMW and more )

    - Auxiliary ( compressors , pumps, special uses )

    TURBINE DESIGN BASICSBASICS

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    Thermodynamic Rating

    Influenced by the condition of steam. (Pressure and Temperature)

    Described in the heat balance diagram (Steam flow diagram)

    boiler generatorHp Ip L p

    H

    P

    H

    LP - Bypass

    H

    Condensing Pump

    H

    Stop & CV

    Deaerator

    Ax

    HP pre-

    heating

    bleed points

    CONDITIONS AS A DRIVER STEAM TURBINE

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    Live steam superheated P = 120-250 bar and T = 525-560 0C

    enter the high pressure turbine (Hp).

    Exhaust press. of HP 40 bar and 250 0C. reheated in the boiler (Reheater)

    Reheated steam at 525 0C expansion turbine intermediate pressure (IP) at P = 40

    bar

    Expansion in the low-pressure turbine (LP) (double-flow)

    MECHANICAL DESIGN

    Factors affecting the design of turbine components. :

    Static and dynamic power of different large and its direction

    Different temperatures

    Blades/ barrel-barrel

    Blades should be able to withstand

    a static load as follows:

    1. Steam pressure drop between

    the inlet and outlet pressure

    2. Impact of steam power on

    curved blades.

    3. Centrifugal force as the rotor

    rotates.

    SELECTION of MATERIAL

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    The parts of the turbine must be able to withstand the force arising -2 as follows:

    1. Temperature and pressure / stress is very high (centrifugal, press, pull, twist)

    2. The selection of the right kind of material to withstand the force-deformation 2 tsb

    with safe (expansion does not cause friction stator - rotor) and erosion and abrasion

    resistant.rotor

    - Low - Alloy (HP rotor: CrMoV and 12CrMoVCbN

    - Moderately heat-treated

    - Can be welded with ferritic steels with 12% Cr steel to withstand high temperatures (566 0C and

    load 1,000 MW)

    Bearings

    - Resistance to shear loads (abrasion resistant) and low thermal expansion.Bucket / diaphragm

    - Serves also for installation / placement reverse blades (blades turning)

    - High temp resistant and thermal expansion rate has been 10 CrMoV CBN.

    - Design of blade roots selected "Dovetail".

    casings

    - The material is resistant to temperature selected high - low

    - Materials are selected Cast Steel, Cast Iron and Nodular Fine Grained Steel PlatesBlades

    - Standard 12% Cr steel

    Last stage balding stationary (stator blades for the last level)

    - Nodular Cast Iron, Austenitic Steel with 17% Cr.

    bolting

    - Hold temp. s / d 566 0C been Materials 12 Cr-alloy and Nickel based alloy steel or alloy or Inconel .

    ROTOR DESIGN DAN STATOR

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    MAKIN BIG TURBINE DIMENSIONS, TIME REQUIRED FOR

    MORE OLD HEATING. GOAL TO GIVE TIME TEMPERATURE

    BALANCE BETWEEN THE STATOR AND ROTOR expand / shrink

    in TIME SIMULTANEOUSLY. BY THE CLEARANCE BETWEEN

    THE STATOR - ROTOR IN ANY PART OF THE SAME AMOUNT.

    THRUST BEARING -AXIAL BEARING & TILTING PAD BEARING

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    RADIAL BEARING DENGAN

    TILTING PADS

    Tilting COMBINATION WITH

    AXIAL BEARING PADS AND

    JOURNAL BEARING

    Tilting - serves to hold SHAFT PADS ARE NOT

    INLIGNMENT

    THRUST BEARING SHAFT DIRECT resist forces

    RADIAL bearing withstand the force of GRAVITY AND

    STYLE RADIAL

    TURBINE BLADINGSHROUD = SABUK

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    INTEGRATED SHROUD

    Search BLADE MADE WITH

    EQUIVALENTS

    BLADE SEAL TYPE "C"

    WORKS FOR: -

    Hinder STEAM LEAK AT BLADE TIPS

    TIAPBL ARISING IN PREVENTING vibration; ADE

    SHROUD SABUK

    BLADE SEAL TYPE A

    BLADE SEAL TYPE B

    KELING

    BLADE SEAL TYPE D

    BLADING STRESS

    S1

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    X

    Y

    Z

    Pi

    Po

    Static loads :

    1. Pressure drop Pin - Pout

    2. Impulse force Pin

    3. Centrifugal Fc

    G. U

    2

    = ---- ----------g. R

    3loads

    tempThe durability of the heat load

    2

    1

    S1

    S2

    R

    +

    G

    U

    Pi Po

    Blade Design against Vibration

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    1. Riveted Shrouding (belt riveted ) 3. Lacing or Tie Wires ( wire)

    Integrated Shroud (belt dicior fused with blades )

    4. Combine Lacing with Ferrule

    A nominal clearance (Cl) between blade

    give wire "C1". Diameter wire "d

    C1

    d

    3. Lacing or tie wires

    1. Riveted Shrouding

    2. Integrated shroud

    Ferrule = connect the ANT. END-2 Lacing WIRE

    BLADE DESIGN VS LEAKAGE

    St ti ll

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    Leakage clearance

    Stationary wall

    rotor

    shrouding

    Covered bucket

    Leakage clearance

    rotor

    Uncovered bucket

    Turbulence

    Stationary wall

    NO STEAM FLOW TRENDS move from LOW PRESSURE HIGH PRESSURE TO

    (BOCOR)

    THE FLOW DISHARMONIS colliding, RESULT vortex (turbulence). FLOW DUE TO HARM

    THE KINETIC ENERGY LOST WITHOUT MAKING POWER PLAY.

    Turbulence HAPPENS IN MOST BLADES WILL PRODUCE OR STRICT minister

    THUNDER SOUND, VIBRATION RISING, THE USE OF STEAM HIGH (CAN SEE WITH

    VALVE OPENING BESSARNYA), EFFICIENCY LOW.

    Besides withstand RELEASE FUNCTION Shroud also arrested VIBRATION

    When the blades are not able to meet the requirements frequency, can be

    b th

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    overcome by the:

    Changed the shape / size profile

    Z changed the number of blades in each row

    Replacing the outer belt around the blades (shrouds)

    Wiring the vibration damper (damper wires)

    0.03 bar

    potentially steam in the turbine. Turbines in

    the design of steam can pass with P and T

    specific.

    Exhaust pressure is low (high vacuum

    pressure) turbine requires tek. low (Lp) with

    uk. length and height (h) is large. Stage

    length blades (h) (900-2000 mm)

    Blades vibration occurred at the lowest level.

    Measurements were taken before blades in

    pairs.

    P1

    P2

    Blades are made of material 12% Cr-steel for the final stage and 17% Cr(austenitic steel) for level-2 first in the high pressure turbine.

    Life steam & CV (Controlled Valve )

    hohi

    SERVICE LIFE (lifetime)

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    Lifetime of turbine components depends on:

    Creep fatigue at high temperatures.

    A large voltage at start up (without heating)Corrosion or Erosion

    Efforts to extend the life span:

    Preliminary heating before start-up

    Not operate a turbine with a full load for long term.

    Use the superheated steam above the minimum (right-2 dry)Do not be too frequent start-up and shut-down

    Avoid turbines operate on speed critical or phase vibration

    Avoid "water carry-over" during boiler operation

    Avoid not too often changed the load