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Steam Drive Correlation and Prediction
N.
A. Myhill,
SPE-AIME, Shell Oil Co.
G. L. Stegemeier,
SPE-AIME, Shell Development Co.
Introduction
During the past
15
years, steam-injection processes have
become an important means of exploiting heavy oil re
serves. Traditionally, these processes have been clas
sified
as
either steam soaks·or steam drives. With combi
nations, such
as
presoaking drive wells and partially
driving steam soaks, the distinction is not always appli
cable. Furthermore our experience suggests that
oil/steam ratios from most mature processes converge to
a value determined only by reservoir and steam properties
and time.
To date, the steam-soak process has proven the more
attractive, partly because the immediate response allows
an early evaluation
of
a reservoir and partly because oil
rates from initial soak cycles tend to be better than later
cycles. Successful steam soaks are limited to reservoirs
where natural recovery mechanisms gravity drainage,
pressure depletion, and solution gas drive) are ineffective
because of the low oil mobilities.
Successful steam drives require
1)
good confor
mance, 2) a means of starting the process because high
oil saturations can limit injectivity severely and prevent
effective initial reservoir heating, and 3) sustained high
injectivity throughout the process life. Unlike steam
soaks, steam drives do not respond until built-up oil
banks and heat reach the production wells. Because peak
production rates may not be observed for several years
after the start of injection, piloting
is
expensive and
expansion to full scale
is
somewhat hazardous. For these
0149-2136/78/0002-5572 00.25
© 1978 Society o Petroleum Engineers of AIME
reasons
screening
methods that predict ultimate
oil/steam ratio are useful in planning new projects or in
modifying existing ones.
n
the past, steam injection has been applied to a wide
spectrum of reservoir conditions, many of which have
proven unsuitable. n retrospect, we can explain the var
ied response with a simple mathematical model that
incorporates reservoir and steam properties in the pre
diction. This paper describes the model and compares
predictions from it with laboratory and field results.
Comparison o Model and Field Results
With a Theoretical Model
At this time, we have experience from many field
steam-drive projects
1
-
11
and laboratory physical model
experiments to help screen and design new projects.
From these results, there appears to be a unifying princi
ple that applies
to
long-term, fieldwide, steam-injection
processes. That is, the oil ultimately produced from
steam soaks and steam drives is proportional to the
steam-zone volume that in turn
is
a function
of
reservoir
and steam properties and injection policies. Maximum
deviation from this behavior occurs when a small amount
of heat is applied to reservoirs in which a substantial
amount of primary oil remains, or when initial oil satura
tion is low and banked oil is not recovered efficiently. 12
To compare our past experience with physical models,
a simple energy balance described later)
is
used to esti
mate the oil/steam ratio. Parameters used are given in
Table 1 and comparisons
of
physical model values with
A mathematical model based on a simple energy balance is developed
t
predict ultimate
oil/steam ratio for field steam injection projects _Data includes basic reservoir fluid and
rock properties and injected steam conditions. The model correlates well with results
of
field steam drive projects nd laboratory model experiments.
FEBRUARY, 1978
173
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TABLE 2-COMPARISON OF MODEL RESULTS
Calculated
Model
Quantity of Steam- Equivalent
Equivalent
Steam Zone Oil/Steam
Oil/Steam
Injected
Size Ratio
Ratio
Model
VpD)
VpsD)
(vol/vol) (vol/vol)
Coalinga
2.6 1.20
0.175 0.15
~ I U
U)
Midway-Sunset
1.0 0.75 0.459 0.40
...... c t S ~
( \ J
0)
0>
co
U)
co
0
~ ~
(\J
Mt. Poso
0.72 0.88 0.535 0.57
(Low pressure)
=ai
f?
3: U)
0
0
0
0
U)
Mt. Poso 1.02 0.76 0.323 0.29
.
~ I ~
co
co
~
~
oil/steam ratios are reduced to account for the limited
I
.c
0 .
~
0
0
amount of oil available for recovery from the designated
n
e
~
Qi volume.
z
a..
-21
U)
0
U)
U)
(\J
0 co 0
In addition, oil/steam ratios for field steam-drive proj-
N ~ (')
0>
I -
I -
co co
ii:
U)
co
0
0 0
U)
U)
0
ects also are calculated, using the reported or estimated
w
~ co
0>
0
I -
co
field conditions given in Table 3. These calculated values
,
><
are compared with actual oil/steam ratios from the field
~
..I
projects
in
Table 4 and Fig.
2.
Comparisons are based on
w
0
N. c
I -
"
I -
"
I -
C ?
I -
"
the additional oil production above an estimated pri -
0
~
:: i=
0 0
0
0
mary production.
'
J)
:J
W
@.
Oil saturation at the start of the steam drive has been
~
.
1::
a:
Q)
corrected for the estimated primary oil that would have
0
0 .
::E
e
~
been produced during the steam drive. Cases in which oil
a..
00(
( i j
:::
production from primary or other mechanisms are sig-
w
N: J
( )
( )
( )
( )
( )
( ) ( )
(\J
~
§
E o
( )
( ) ( )
( ) ( )
( )
( )
n
'
I
Q)
:J
.c
@.
....
f -
1.0
W
...I
fL
(J)
m
I
z
00(
:::
w
~
;
:J
( ) ( )
( )
( )
( )
( )
U)
a:
0.8
E o
( ) ( )
( )
( )
( )
( )
( )
w
'
Q.
:J
x
@.
0
0
2
:I::
0.6
ci
MT
POSO 0
Q)
I
LOW
PRESS. I
~ ~
E
a:
Qi
I i )
a:
Q)
:J
:J
Q)
al :I::
(J)
(J)
Q)
C
0 .
a:
0
c
(J)
w
~
:J
~
'0
'0
I
0.4
o MIDIIAY-SUNSET
n
00.
~
(J)
al
:>,
00.
Q)
0 0
-
01
(J) 3:
( J ) .c
c
E
(J)
(J)
(J) Q)
o
SCHOONEBEEK
al
00
001
8
§ ~
0
3:
a.. I
:J
o..jjj
0
°MT.POSO
;
0.....1
0
~ ~
.c
0 i i ~
~ ~
I
0
~
~ ~
0
CiS
z
(HIGH PRESS. I
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TABLE 3 STEAM DRIVE FIELD PROJECTS SUMMARY OF CONDITIONS
Thermal
Number
Properties'
Petrophysical Properties Steam Parameters
of
T
f
z
i,
A
t
Field
Reference Injections ( F)
J L
z./z
'
~ · ·
f,d
(psig)
(B/O)
(acres/well) (years)
Brea
10
4 175
300
0.63 0.22
0.40
0.75
0.54
2,000 500
10 8
( B
sand)
Coalinga
4 40
96 35
1.0 0.31
0.37
0.7
0.55 400
500
9.2 4
(Section 27,
Zone 1)
EI Dorado
2 4 70
20
0.85 0.26
0.20
0.75
0.45
500
200
1.6
(Northwest pattem)
Inglewood
1 1 100
43
1.0 0.37 0.40 0.75 0.7 400
1,100
2.6 1
KemRiver
5 85 90 55
1.0 0.32 0.40 0.7
0.5
100
360
2.5 5
Schoonebeek
9
4
100 83
1.0 0.30
0.70
0.85
0.7 600
1,250
15 6
Slocum
8
7
75 40
1.0 0.37 0.34 0.8
0.7
200
1,000 5.65
2.5
(Phase 1)
Smackover
3
1 110
50
0.5 0.36 0.55 1.0
0.8
390
2,500
10
Tatums
7 4
70 66
0.56 0.28 0.55 0.7
0.6
1,300 685
10
5
(Hefner steam
drive)
TiaJuana
6
7 113
200
1.0 0.33 0.50 1.0
0.8 300
1,400
12 5.3
Yorba Linda
2 110 32 1.0 0.30
0.31
0.8
0.7
200
850
35
4.5
( F sand)
M,
35
Btu/eu ft- F, M, 42
Btu/eu
ft_oF,k,,, 1.2 Btu/ft-hr-oF.
i lS
(oil saturation at start of steaming change in oil saturation from estimated primary during steam-drive period) - So after steam drive 0.15 average)
nificant compared with production from steam drive are
not described adequately by this simple model and should
be
applied with caution. Total and additional oil/steam
ratios are shown
in
the correlation offield results in Fig. 2
because primary oil often
is
not well defined. This corre
lation demonstrates lower recoveries in the field compared
with calculated values except for cases such
as Coalinga
where the amount of steam injected results in a steam
zone considerably less than the pore volume and where a
sizeable amount
of
primary production has occurred.
Because pattern boundaries are not well defined in field
cases the correction for calculated steam-zone volumes
greater than 1.0
PV
has not been applied. Therefore cal
culated oil/steam ratios for Kern River Inglewood and
Slocum fields could be reduced as much as 20 percent.
With these exceptions the correlation indicates that the
oil/steam ratios from the field projects range from 70 to
100 percent of the calculated values. Less than the calcu
lated maximum efficiency results from reduced sweep
and other operating problems associated with field proj
ects. Techniques for improving steam drives such as
conversion
to
waterflood use of plugging agents etc .
can increase the field performance toward the expected
maximum oil-steam ratio.
Physical Model xperiments
Physical model experiments
of
steam soaks drives and
combination processes indicate that the recovery effi
ciency of these thermal processes
is
controlled largely by
the growth of the steam zones. One can conclude that oil
TABLE 4 COMPARISON OF FIELD RESULTS
Calculated Field
Additional Additional
Field Total
Quantity Steam- Equivalent
Equivalent
Equivalent
of Steam
Zone Oil/Steam
Oil/Steam
Oil/Steam
Injected
Size
Ratio Ratio
Ratio
Field
VpD)
PSD
(vol/vol)
(vol/vol)
(vol/vol)
Brea
0.5
0.15 0.13 0.14
0.21
Coalinga 0.94
0.45
0.16 0.18 0.37'
EI
Dorado 1.6
0.315 0.05 0.02
0.02
Inglewood
1.26 1.256 0.41 0.28 0.36
Kern River
1.92
1.139
0.32 0.26
0.26
Schoonebeek
0.95 0.617 0.43
0.35
0.35
Slocum 1.41
1.202 0.29
0.18
0.18
Smackover 1.23 0.756 0.27 0.21
0.28
Tatums
1.54
0.397 0.13
0.10
0.13
TiaJuana 0.47
0.551
0.59 0.37
0.53
Yorba Linda
F
0.54
0.280
0.16
0.17
0.21
*Includes waterflood after steam drive.
FEBRUARY, 1978
175
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1.0 r-------------------------------------,
>
>
ci
I-
0.8
f
lI::
a:
LIJ
:;;
J
0.6
o
I
Z
LIJ
.J
a:
;:: 0.
a
LIJ
I- 0.2
o ADDITIONAL OIL/STEAM RATIO
6 TOTAL
OIL/STEAM RATIO
CALCULATED
ADDITIONAL
EQUIVALENT OIL/STEAM RATIO. v /v )
Fig. 2-Comparison of field steam-drive results with calculated
values.
1.0
r----------------------------------------,
; 0.8
0.6
0 .4
0.2
o _ ~ ______ _________
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
o 10 15 20
TIME Y f
Fig. 3-Cumulative steam injection - Midway-Sunset model
experiments.
0 .5
O. 4
z
i
S
u
6 0.3
0
0:
a.
-
0
w
0.2
cr
-
::J
I:
::J
U
0.1
COLD GRRY lTY ORA 1NAGE
0.0
0
5
10
15
TIME y r s
Fig. 4-Cumulative oil production - Midway-Sunset model
experiments.
176
20
production can be accelerated significantly by increasing
the steam-injection rate.
Selected model experiments on the steeply dipping
Midway-Sunset field, where steam soaking
is
being suc
cessfully applied, illustrate the possibility for such an
acceleration in oil production. Fig. 3 shows that continu
ous steam injection allows higher heating rates than
steam soak with
2Vz-acre
spacing, or even steam soak
with complete infilling to
1lJ
acres. In all steam-soak
experiments, each well received one 1O,OOO-bbl steam
soak per year; therefore, the infill case, with twice
as
many wells, received double the heat per pore volume
each year. Fig. 4 indicates that the oil recovery
is
related
closely to these heating rates. Steam soaks in highly
oil-saturated reservoirs begin with high oil/steam ratios,
but decline with time as thermal efficiencies decrease,
and the development of large hot-oil banks becomes more
difficult. In contrast, steam drives exhibit low oil/steam
ratios initially while oil
is
being banked, but the oil/steam
ratio increases when the oil banks arrive at the production
wells. A significant observation from these model studies
is that over long times, oil/steam ratios converge
to
the
same values for both processes. See Fig. 5.)
For a full pore-volume steam drive applied to a given
reservoir, the oil/steam ratio
is
determined primarily by
injection pressure and rate and by hot-fluid production
after heat breakthrough. Factors are so interrelated that
the improvement in performance resulting from a change
in one parameter often
is
offset by opposing changes in
other parameters. For example, although increased injec
tion rates might be expected to improve thermal efficien
cies, this advantage can be offset by increased injection
pressures and larger heat-production losses. Because of
these interactions, interpretation
of
model experiments
is
\ . 0
0 .9
ci
I
0.6
a:
/STEAM
SOAK
a:
I:
a:
w
0.5
f)
-
..J
0
w
0.4
I
a:
..J
>
I:
0.3
>
J
0.2
0-1
0.0
0
5
10
15
TIME.
yn
Fig.
5-Cumulative
oil/steam ratio as a function of ime from start
of steam drive t = 0 at 4.5 years) - Midway-Sunset model
experiments.
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complex. Nevertheless, it appears that many experiments
follow a regular pattern. At first, high pressures are
required to inject the steam
as
oil is being banked up.
After water and heat breakthrough at production wells,
the pressure drops sharply. At this time injection at high
rates results in excessive heat production with attendant
low thermal efficiency. Often, a more-or-Iess continuous
steam layer then spreads across the reservoir, and heated
oil flows
to
the wells
as
a result
of
gravity drainage and
steam drag. In high-permeability reservoirs, little dip or
sand thickness is required to make gravity drainage the
dominant mechanism.
The early pressure level is determined by the mobility
of the cold oil, and the later pressure level by the
mobilities
of
the hot oil, water, and steam. For all practi
cal purposes, cold-oil mobility is determined largely by
cold-oil viscosity and hot-oil mobility by reservoir per
meability. f the reservoir is sufficiently permeable, a
low-pressure process
is
possible after heat breakthrough.
Thus, heat can be stored in the reservoir at high pressures
and redistributed later to
indude
more of the reservoir by
blowing the pressure down. Because
of
this redistribution
and because heat can be recovered from cap and base
rock, it appears that the final process pressure largely
determines the heat requirements.
Mathematical Model Studies
Description and ssumptions
The mathematical model used to predict oil/steam ratios
is
the commonly accepted energy balance between in
jected heat, hea t loss to cap and base rock, heat stored in
the steam zone, and heat produced through the condensa
tion front.
The
steam-zone growth
is
calculated using a
slightly modified version of Eq.
56 of
Mandl and
VolekP The oil/steam ratio is calculated assuming oil
produced is equal to steam-zone pore volume times the
change in oil saturation. An additional correction for oil
displaced from a heated region not at steam temperature
is
available; however , it was not used because its effect
is
negligible at the end of a steam-drive process where the
steam zone occupies most
of
the reservoir volume. In
addition, the delay resulting from oil-bank formation
1
and the effects of allowing steam injection rates to vary14
are not
induded
in this simple model.
Fig. 6 shows schematically the geometric configuration
assumed and the reservoir and steam properties used.
Although the steam zone is presumed vertical, the as
sumptions made in the heat-balance equations
of
Mandl
and Volek are not so restrictive.
Two
unknowns in these
equations are the steam-zone volume and the combined
contact area of cap and base rock. For vertical fronts, the
volume is equal to the product of the height and the
combined areas divided by a factor
of
2.
(V
=
Ah/2.
However, other geometrical shapes also give an identical
relationship. Examples are (1) a linearly advancing in
dined
linear front, (2) an inclined linear front advancing
only at the top, and (3) cylindrical fronts. For conical
shapes the volume varies, depending on the amount
of
truncation, from Ah/3 (cone) to
Ah/2
(cylinder).
The
squares of these proportionality constants determine the
values of dimensionless time so that t for the conical
shapes differs by a factor
of
4:9. Inspection
of
Fig. 7
reveals that for this uncertainty in dimensionless time, the
steam-zone thermal efficiencies seldom differ by more
FEBRUARY, 1978
than 25 percent. Even curved shapes, representative of
severe steam layover, will not introduce significantly
greater differences. It
is
likely that the relative insensitiv-.
ity
of
the calculation to the shape of the steam front
accounts for the good correlation observed between ac
tual and predicted results.
In summary, the basic assumptions for the calculation
are
as
follow.
1 The reservoir contains a uniform amount of oil per
unit bulk volume
as
defined by the product of porosity,
net to gross thickness, and oil saturation in the net pay.
Gross thickness and area per injector are also constant
throughout the reservoir.
2. Thermal properties,
induding
initial formation
temperature, heat capacity
of
reservoir rock, and heat
capacity and conductivity of cap and base rock, are as
sumed constant throughout the zone.
3. Steam is injected at a constant pressure, quality,
and rate per injector.
4.
Vertical temperature gradients in the reservoir are
zero.
5. Heat losses from the steam zone are by conduction
only and occur normal to the reservoir into the cap and
base rock. Heat
is
transferred in the reservoir by convec
tion only, and heat passes through the condensation front
only after Mandl and Volek s critical time.
~
p
v
0 .
o •
o •
S
TEAM
Z NE
T ~
j ~
o
ig.
6 Geometrical configuration for energy balance
calculations .
0. 0 L L L - - - - - - L , - - L L i ~ _ = = = ± E ~ ~ ~
01 I 10 l
OG
0
Fig.
7 Steam zone thermal efficiency as a functi
on
of
dimens ionless parameters.
177
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Applicable equations for the calculations are given in
the Appendix. Fig. 7
is
a graphical representation
of
the
steam-zone heat efficiency functions .15 The ratio of heat
in
the steam zone to total heat injection is plotted
vs
a
dimensionless function
of
time
tD)
for various values
of
a
dimensionless function of steam quality hD). The func
tion
h is
the ratio of the latent heat content of the steam
divided by the sensible heat. The magnitude of the differ
ence between solutions with and without heat flow
through the condensation front is shown in Fig. S. As
shown
in
Fig. 9 for a typical formation temperature and
steam-zone heat capacity/unit volume, the value of
h
for
most steam drives ranges from 1.0 to 2.5.
'
Also, the oil/steam ratio divided by the moveable oil
o.
,
o.s
no
a
0.1
0 .5
o.
,
0 .2
0 .3
0.3
0 .5
0.2
t.o
o.
t
0.0
0.01
0
Fig.
8 Upper minus lower
bound efficiency as a function of
dimensionless parameters.
4
3
2
0.5
f
5
Fig. Typical dimensionless quality values.
\ .0
178
per bulk volume is only a function of the dimensionless
terms
t
and h Fig. 10). This oil/steam ratio is the
volume of oil displaced from the steam zone per volume
of water used
to
generate steam. It is our practice to
stanqardize oil/steam ratio to equivalent steam with a heat
content of 1,000 Btu/lb above average boiler inlet tem
perature. For field pressures from 200
to
1,000 psi, this
is approximately SO-percent quality steam.
Effect of Reservoir
and
Steam Properties on
Oil/Steam Ratio
The effect of individual parameters, including reservoir
thermal, reservoir petrophysical, and steam properties on
equivalent oiVsteam ratio, was calculated from Eqs. A-2,
A-4, A-7, A-12, and A-13. Assumed conditions are
listed in Table 1 under
Mount
Poso, Effect of Parame
ters.
In this study, all values except the one being
examined) were held constant. Results are shown in Figs.
11, 12, and 13. Thermal reservoir properties do not
strongly affect oil/steam ratios in the range of possible
values. As might be expected, the gross reservoir thick
ness is one of the most important parameters. Other
petrophysical properties, including porosity, net- to-gross
thickness, and change in oil saturation, would have had a
linear effect, except that the quantity of steam was ex
pressed on a constant total pore- volume basis, so that the
actual amount of steam varied somewhat. Steam proper
ties greatly affect oil/steam ratio; however, defining
oil/steam ratio as equivalent steam suppresses the quality
effect. The very large dependence on pressure, especially
at low values, is demonstrated. Low pressure may even
be the significant factor contributing
to
good efficiencies
of steam soaks. The steam-injection rate per unit area
determines the length of time and then the thermal effi
ciency of the process; however, for long times, the effi
ciency function changes slowly and injection rates be-
come less important. Pressure and maximum injection
rates are interrelated and constrained by reservoir mobil
ity and by minimum injection-well density.
Conclusions
1. Oil/steam ratios calculated with a simple mathe
matical model correlate well with experience from field
steam-drive projects and laboratory physical-model
experiments. The model, which predicts oil/steam ratio
from average reservoir and steam properties and project
o
I·
S
1
0
0
Fig.
10 0il lsteam
ratio as a function of dimensionless
parameters.
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life,
is
a fairly accurate screening tool for evaluation
of
steam-injection projects.
2. Conversion from steam soak to steam drive offers
the advantage of increasing the heating rate of the reser
voir and decreasing over-all project life.
3. Improved steam-drive efficiency often can be at
tained initially by heating the reservoir rapidly, by dis
tributing steam over most
of
the reservoir to avoid leaving
cold-oil banks, and then by reducing injection once heat
breakthrough occurs.
4. Model and field studies indicate that eventually all
types of field-wide steam-injection processes are limited
by attainable thermal efficiences. Thus, late in project
life, oil/steam ratios from continuous steam injection and
from steam soaking can approach similar values.
Nomenclature
=
area/injector, acres/well
As
=
area of steam zone, sq ft
C
=
specific heat, Btu/lb;oF
Eb
= boiler efficiency, dimensionless
E =
ratio of energy displaced from steam
zone to energy required to generate
steam (as defined in Eq. A-14),
dimensionless
hs
=
thermal efficiency
of
steam zone (as
defined by Eq. A-2), dimensionless
hs
=
average thermal efficiency of steam
zone (as defined by Eq. A-7),
dimensionless
Fos =
ratio
of
oil displaced from steam zone
to water as steam injected (as
defined in Eq. A-12),
dimensionless
Fose =
ratio of oil displaced from steam zone
to water as steam injected, 1,000
Btu/lb (as defined in Eq. A-13),
dimensionless
i b
=
steam quality, boiler outlet
isd = steam quality, injector bottom-hole,
dimensionless
h
=
ratio of enthalpy of vaporization to
liquid enthalpy (as defined
in
Eq.
A-6), dimensionless
Ho
=
heating value of oil, Btu/lb
i,.
=
injection rate
of
water injected as
steam, bbl/D
kh2 = thermal conductivity of cap and base
rock (Btu/ft-hr-OF)
= heat of vaporization
of
steam, Btu/lb
M 1
= PIC
I
=
average heat capacity
of
steam zone,
Btu/cu ft-OF
M
=
P C
2
=
average heat capacity
of
cap and base
rock, Btu/cu ft-OF
N
p = volume of oil displaced from steam
zone, cu ft
NpD
= pore volume of oil displaced =
N
p
/43 560Az
n
1> dimensionless
p =
steam zone pressure, psia
Q =
rate
of
heat injection, Btu/hr
1S
=
average change
in
oil saturation
during steam process,
dimensionless
t =
time of steam injection, hours
FEBRUARY, 1978
>:
a:
w
>-
>
>
- - 1 -
o
.
.
- 0
ZlL
W •
- - 10
a :
> >
- a :
:::>0:
'
>:
>-,
o .
.
-
•
cfo
>-
b:
,0:
w
0 4
0 3
M I
0 2
3 ~ 0 4 ~ 1 0 ~ ~ S O
HERT
CAPAC
lTV.
BTU/
cu . f r , 0 F
0 4
0 3
0 . 2 0 . ~ 8 ~ ~ I L . 0 ~ ~ I ~ . ~ 2 ~ I . L 4 ~ I L . 6 ~ 1 I . B
THERMRL CONDUCT V TV.
BTU
If -
h,
, • F
0 4
0 3
0 2
90 100 110 120 130 140
FORMRTION TEMPERRTURE. OF
Fig
11 Effect
of reservoir thermal properties on equivalent
oil/steam ratio.
0 4
,
-
'"
0 3
3
....
a:
a:
"
0 2
;:
0
0 1
z
w
.J
g
::>
0
w
0 .0
0
50
100
FORMATION THICKNESS
fT)
0 4
,
-
.
,0
0 .3
ci
....
a:
a:
"
0 .2
;:
0
0 1
z
j
g
::>
:'.l
0 .0
0
0 .5
1 0
Fig 12 Effect of reservoir petrophysical properties on
equivalent oil/steam ratio.
179
8/9/2019 Steam Drive Correlation and Prediction.pdf
8/10
180
tl = temperature
of
boiler feed water, of
t D
= time of steam injection at onset of
convective heat transport through
the condensation front (as defined
by Eq. A-5), dimensionless
t
= time
of
steam injection (as defined by
Eq. A-3), dimensionless
Tr
=
temperature
of
original formation, of
Ts = temperature
of
injected steam, of
Subscripts
1 = steam zone
2 = cap and base rock
b = boiler
D = dimensionless
d
= bottom-hole
e
= equivalent
Ts
=
TI
= temperature of steam zone, of
f= formation, original conditions
=
oil
s
=
steam
w
=
water
-
>
-
>
-
°
.,
c:i
-
a:
cr
1:
a:
w
f
U
"-
J
a
f
z
w
J
a:
>
:;
a
w
-
>
-
°
.,
0
f
a:
cr
I:
IT
W
f
U
"-
-
-
Z
W
.J
IT
>
::>
C)
L.I
tJ T
=
steam/zone temperature - original
formation temperature,
of
u = integration variable
VI = bulk volume of steam zone, cu ft
Vs = volume
of
water having a mass equal
to that
of
injected steam, cu ft
V
pD
=
pore volume
of
steam injection
=
V
s
/43,560Az
n
1> dimensionless
Zn
= net thickness of reservoir, ft
Zt = gross thickness
of
reservoir, ft
Yo = specific gravity of oil, dimensionless
> = porosity, dimensionless
Pl 2
=
bulk density of formation, lb/cu ft
Pw
= density of water = 62.4, lb/cu ft
O
5
O 4
O
3
O 2
0.1
0.0
0
0.5
O
4
O 3
O 2
0·1
8. 0
0·0
500
PRESSURE. (ps lg l
1.0
CUMULAT I VE
STEAM INJECTED IVpOI
1000
2.0
>
-
cknowledgments
We
wish to express our appreciation to Shell Develop
ment Co. and Shell Oil Co. for permission to publish this
paper. We also acknowledge the contribution
of
P. van
Meurs and C. W. Volek, who developed scaling rules
and supervised the laboratory experimental work.
References
I. Blevins,
T
R., Aseltine, R
J.,
and Kirk,
R
S.: Analysis ofa
Steam Drive Project, Inglewood Field, Californ ia, 1. Pet Tech
(Sept.
1969) 1141-1150. . .
2 Hearn, C L.: The
EI
Dorado Steam Drive - A Pilot Tertiary
0.5
0.5
•
: O 4
0
0.4
>
-
L.,0
0
a:
0.3
a:
1:
a:
w
(JJ
O 2
-
-
a
z
0·1
w
J
a:
>
:;
a
0.0
w
0.0
-
0.5
>
"-
ID
0.4
l J
0
c:i
0:
0.3
a:
1:
0:
W
(JJ
0.2
"-
-
;;
Z
0.1
w
-
0:
>
=>
a
0.0
0
0.5
STEAM QUALITY
1000
I NJECT I ON RATE.
BID
I \JELl
0.3
O
2
0.1
0.0
1.0
2000
0
0
>
-
0
l J
0
0:
a:
1:
0:
w
(JJ
-
J
;;
Fig 13-Effect of steam parameters on equivalent oil/steam
ratio.
JOURNAL
OF PETROLEUM TECHNOLOGY
8/9/2019 Steam Drive Correlation and Prediction.pdf
9/10
Recovery Test,
l.
Pet. Tech. (Nov. 1972) 1377-1384.
3. Smith, R. V., Bertuzzi,
A.
F., Templeton, E. E., and Clampitt,
R L.: Recovery
of
Oil by Steam Injection in the Smackover
Field, Arkansas,
l .
Pet. Tech. (Aug. 1973) 883-889.
4.
Afoeju, B.I.: Convers ion of Steam Injection to Waterflood, East
Coalinga Field,
l.
Pet. Tech. (Nov. 1974) 1227-1232.
5. Bursell, C. G. : Steam Displacement - Kern River Field.
l. Pet. Tech. (Oct. 1970) 1225-1231.
6. de Haan, H. J. and Schenk, L.: Perform ance Analysis ofa Major
Steam Drive Project in the Tia Juana Field, Western Venezuela,
l .Pet. Tech. (Jan. 1969) 111-119; Trans., AIME,246.
7. French, M. S. and Howard, R. L.:
The
Steamflood Job, Hefner
Sho-Vel-Tum,
Oil
andGasl.
(July 17, 1967) No. 29, 65, 64.
8. Hall,
A.
L. and Bowman, R. W.: Operation and Performance of
the Slocum Thermal Recovery Pro ject,
l.
Pet. Tech. (April 1973)
402-408.
9. van Dijk, C.: Steam-Dr ive Project
in
the Schoonebeek Field, The
Netherlands, l Pet. Tech. (March 1968) 295-302; Trans.,
AIME,243.
10. Volek, C. W. and Pryor,
J.
A.: Steam Distillation Drive - Brea
Field, California, l. Pet. Tech. (Aug. 1972) 899-906.
II. Harmsen, G. J.:
Oil
Recovery by Hot Water and Steam Injec
tion, Proc., Eighth World Pet. Cong., Moscow (1971) 3,
243-251.
12.
Niko, H. and Troost, P.J.P.M.: Experimental Investigation of
Steam Soaking
in
a Depletion-Type Reservoir,
l.
Pet. Tech.
(Aug. 1971) 1006-1014; Trans., AIME, 251.
13.
Mandl, G. and Volek,
C.
W.: Heat and Mass Transport
in
Steam-Drive Processes, Soc. Pet. Eng.
l.
(March 1969) 59-79;
Trans.,
AIME, 246.
14. Prats, M.: The Heat Efficiency of Thermal Recovery Pro
cesses,
l.
Pet. Tech. (March 1969) 323-332; Trans., AIME,
246.
15.
Walsh,
J.
W.: Unpublished correspondence, Shell Development
Co., Houston.
16.
Prats, M. and Vogiatzis,
J.
P.: Personal communication, Shell
Development Co., Houston.
17. Zaba, J. and Doherty, W. T.: Practical Petroleum Engineers
Handbook, Gulf Publishing Co., Houston (1951) 55.
18.
Keenan,
J.
H. and Keyes, F. G.:
Thermodynamic Properties of
Steam, John Wiley Sons, Inc ., London (1936).
19. Ramey,
H.
J.:
How
to Calculate Heat Transmission in Hot
Fluid, Pet. Eng. (Nov. 1964) 110.
PPENDIX
Thermal fficiency Function
The thennal efficiency of a steam-injection process in a
reservoir
is
defined
as
the ratio
of
heat remaining in the
steam zone to the total heat injected.
E
hs
=
VIMILlT (A-I)
Qt
Combining Eq. A-I and Eqs. 53 and 54
of
Mandl and
Volek
l3
results in an expression for the thennal efficiency
of the steam zone before the critical time, teD at which
heat begins to pass through the condensation front.
E
hs
=
_ _ fetD erfc Vt;; + 2 - 1 , ... (A-2)
tD \: 7T
where
tD = 4kh2M2t . .
(A-3)
zlMI2
For times greater than the critical time (tCD)
,
an approx
imate solution for average steam-zone thermal efficiency
has been given,13 using the arithmetic average of two
thermal efficiencies representing the upper and lower
bounds of steam-zone growth. The upper bound is calcu
lated by assuming no heat flow across the condensation
front, which
is
the solution given in Eq. A-2. The lower
bound
is
calculated by assuming heat flow across the
FEBRUARY, 1978
condensation front, but no preheating of the cap and base
rock (see Ref. 13, Eq. 56). Because Mandl and Volek's
solution neglected higher-order tenns, a slight inaccu
racy was introduced. Prats and Vogiatzis
l6
have included
these tenns and obtained the more exact solution for the
lower bound,
E
- 1
2 r-
t
_ 2VtD -
tCD
lower bound - V tD
V-:;t
D
1 + hD
I
tc
e
erfcVu
dU ,
...
(A-4)
o
V t
D
-
U
where
__ _ = etcD erfc' (A 5)
1 +hD VlcD, -
and
hD =
fSdLV
(A-6)
CwLlT
(Note that the denominator in Eq. A-6 presumes a con
stant value for the heat capacity of water,
w
, over the
temperature range. For a more precise calculation, the
differences in enthalpies of liquids at steam and at the
reference temperature should be used.) Prats and Vogiat
zis also suggested a new weighting factor for the average
steam-zone thermal efficiency:
- _ ( 1 )
Ehs-Eupperbound- I+hD LlE, (A-7)
where Eupper
bound
is E
hs
from Eq. A-2 and
LlE
=
Eupper bound - Elower bound ••• • • (A-8)
These relationshigs, shown in Figs. 7 and 8, fulfill the
requirement that
hs
approach zero as the steam quality
becomes small. Although this formulation
is
arbitrary, it
is expected to give reasonable estimates of steam-zone
thermal efficiency for steam qualities greater than about
0.2. Calculation
of
oil/steam ratio for low-quality steam
processes, however,
is
not recommended because the
model described in the next section does not account for
the hot-water drive that would predominate in a low
quality steam drive.
Oil/Steam Ratio Function
The maximum oil/steam ratio (Fos) is defined as the ratio
of volume of oil displaced from the steam zone to the
volume of water having a mass equal to that of the
injected steam. The volume of oil displaced is
N
p
=
AsZncPLlS .
(A-9)
The volume of steam required can be calculated from the
heat in the steam zone, the heat efficiency, and the heat
content of the steam:
VI
=
MIAsztLlT·(l/Ehs)
,
(A-lO)
Pw(CwLlT + fSdLV)
since
Fos = Np/VI
(A-ll)
Fos
=
PwCw .(1 + h ).£ (t h ).
cPLlS(zn/Zt) MI hs D, D
(A-I2)
If the ratio of heat capacities of water and the bulk steam
181
8/9/2019 Steam Drive Correlation and Prediction.pdf
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zone are constant, the oil/steam ratio divided by the
dimensionless petrophysical properties is a function of
only tD and h
D
.
Equivalent Oil/Steam Ratio
To standardize oil/steam ratio to an equivalent 1,000-
Btu/lb steam at boiler outlet, the following correction
is
required.
Fose
= 1,000 ·Fos . . . . . . . . . . (A-13)
Cw(T
l
-
Tb)
+
SbLv
Over-All
Energy
Balance
The equivalent oil/steam ratio can be modified to define
the ratio of energy recovered from the process to energy
required to generate steam.
E
= oil heating value/volume oil
D heat requirement/volume oil
ED =
YoH(;;SO Eb
(A-14)
A simple relationship between specific gravity and heat
ing
value of the oip7 is
Ho = 13,100 + 5,600/yo, . . . . . . . . . . . . . . (A-15)
which further simplifies Eq. 14 to
ED
= (l3.1yo
+5.6 ·Eb·Fos
e
. . . . . . . . . .
(A-16)
Example Calculation
Yorba Linda
F
Sand Drive
Given the parameters listed in Table 3 and values from
standard steam tables,18
Lv = 837.4 Btu/lb(at 215 psia, 387.9°F)
CwTs
= 361.91 Btu/lb (at 215 psia, 387.9°F)
CwTr =
77.94 Btu/lb (at 110°F)
CwTb = 38 Btu/lb (at 70°F)
C
=
CwD.T
=
361.91 - 77.94
w ---;yr- 387.9 -
110
1.022,
Isb
=
0.8.
1. Calculatet
D
from Eq. A-3.
Original manuscript received
in
Society of Petroteum Engineers office Sept. 12.1975.
Paper accepted for publication Feb. 2 1976. Revised manuscript received Dec. 1
1977. Paper SPE 5572) was presented althe SPE-AIME 50th Annual Fall Meeting,
held
in
Dallas, Sept. 28-Oct.
1
1975.
182
tD
35,040kh2M2tyrs
,
. . . . . . . . . . . . .
(A-17)
Z? M12)
35,040( 1.2)(42)(4.5)
(32)2(35)2
= 6.33.
Alternatively, tD can be calculated from steam-injection
rate and pore volume of steam injected:
744,750M
2
k
h
Zn/Zt) cpAV
pD
tD = _--- -
= - c ~ . . . . : . : : . . . . . . . . : . . : . . . . - - - - - - - - - - = - -
(Mlf
Ztis
(A-18)
2. Calculate hD from Eq. A-6 (or read approximately
from Fig. 9). Bottom-hole steam quality, Isd, can be
estimated by subtracting surface-line and injection-well
heat losses1
9
from boiler-exit quality. In this example,
fsd ;;; 0.7.
h = (0.7)(837.4) - 2.064
D (361.91 - 77.94)
3. Using tD andh
D
,
determineE
hs
from Eqs. A-2, A-4,
andA-7(orFig.7).
E
hs
=0.313.
4. CalculateFos fromEq. A-12.
Fos = (0.3)(0.31)(1.0)
(1.022
6i s
4
)
l + 2.064)(0.313)
=
0.162.
(Alternatively,
Fos
could have been obtained using values
of
D
and
hD
in Fig. 10).
5. Calculate Fose from Eq. A-13.
F = 1,000(0.162)
ose (361.91 - 38) + 0.8(837.4)
= 0.163.
6. Calculate
ED
from Eq. A-16, assuming
o =
0.94
andE
b
= 0.8.
E
D
[13.1(0.94) + 5.6](0.8)(0.163)
=
2.3.
That is, even for this case of a fairly low oil/steam ratio,
the oil-heating value equal to 2.3 times the injected heat
is
displaced from the steam zone.
JPT
JOURNAL OF PETROLEUM TECHNOLOGY