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    Steam Drive Correlation and Prediction

    N.

    A. Myhill,

    SPE-AIME, Shell Oil Co.

    G. L. Stegemeier,

    SPE-AIME, Shell Development Co.

    Introduction

    During the past

    15

    years, steam-injection processes have

    become an important means of exploiting heavy oil re

    serves. Traditionally, these processes have been clas

    sified

    as

    either steam soaks·or steam drives. With combi

    nations, such

    as

    presoaking drive wells and partially

    driving steam soaks, the distinction is not always appli

    cable. Furthermore our experience suggests that

    oil/steam ratios from most mature processes converge to

    a value determined only by reservoir and steam properties

    and time.

    To date, the steam-soak process has proven the more

    attractive, partly because the immediate response allows

    an early evaluation

    of

    a reservoir and partly because oil

    rates from initial soak cycles tend to be better than later

    cycles. Successful steam soaks are limited to reservoirs

    where natural recovery mechanisms gravity drainage,

    pressure depletion, and solution gas drive) are ineffective

    because of the low oil mobilities.

    Successful steam drives require

    1)

    good confor

    mance, 2) a means of starting the process because high

    oil saturations can limit injectivity severely and prevent

    effective initial reservoir heating, and 3) sustained high

    injectivity throughout the process life. Unlike steam

    soaks, steam drives do not respond until built-up oil

    banks and heat reach the production wells. Because peak

    production rates may not be observed for several years

    after the start of injection, piloting

    is

    expensive and

    expansion to full scale

    is

    somewhat hazardous. For these

    0149-2136/78/0002-5572 00.25

    © 1978 Society o Petroleum Engineers of AIME

    reasons

    screening

    methods that predict ultimate

    oil/steam ratio are useful in planning new projects or in

    modifying existing ones.

    n

    the past, steam injection has been applied to a wide

    spectrum of reservoir conditions, many of which have

    proven unsuitable. n retrospect, we can explain the var

    ied response with a simple mathematical model that

    incorporates reservoir and steam properties in the pre

    diction. This paper describes the model and compares

    predictions from it with laboratory and field results.

    Comparison o Model and Field Results

    With a Theoretical Model

    At this time, we have experience from many field

    steam-drive projects

    1

    -

    11

    and laboratory physical model

    experiments to help screen and design new projects.

    From these results, there appears to be a unifying princi

    ple that applies

    to

    long-term, fieldwide, steam-injection

    processes. That is, the oil ultimately produced from

    steam soaks and steam drives is proportional to the

    steam-zone volume that in turn

    is

    a function

    of

    reservoir

    and steam properties and injection policies. Maximum

    deviation from this behavior occurs when a small amount

    of heat is applied to reservoirs in which a substantial

    amount of primary oil remains, or when initial oil satura

    tion is low and banked oil is not recovered efficiently. 12

    To compare our past experience with physical models,

    a simple energy balance described later)

    is

    used to esti

    mate the oil/steam ratio. Parameters used are given in

    Table 1 and comparisons

    of

    physical model values with

    A mathematical model based on a simple energy balance is developed

    t

    predict ultimate

    oil/steam ratio for field steam injection projects _Data includes basic reservoir fluid and

    rock properties and injected steam conditions. The model correlates well with results

    of

    field steam drive projects nd laboratory model experiments.

    FEBRUARY, 1978

    173

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    TABLE 2-COMPARISON OF MODEL RESULTS

    Calculated

    Model

    Quantity of Steam- Equivalent

    Equivalent

    Steam Zone Oil/Steam

    Oil/Steam

    Injected

    Size Ratio

    Ratio

    Model

    VpD)

    VpsD)

    (vol/vol) (vol/vol)

    Coalinga

    2.6 1.20

    0.175 0.15

    ~ I U

    U)

    Midway-Sunset

    1.0 0.75 0.459 0.40

    ...... c t S ~

    ( \ J

    0)

    0>

    co

    U)

    co

    0

    ~ ~

    (\J

    Mt. Poso

    0.72 0.88 0.535 0.57

    (Low pressure)

    =ai

    f?

    3: U)

    0

    0

    0

    0

    U)

    Mt. Poso 1.02 0.76 0.323 0.29

    .

    ~ I ~

    co

    co

    ~

    ~

    oil/steam ratios are reduced to account for the limited

    I

    .c

    0 .

    ~

    0

    0

    amount of oil available for recovery from the designated

    n

    e

    ~

    Qi volume.

    z

    a..

    -21

    U)

    0

    U)

    U)

    (\J

    0 co 0

    In addition, oil/steam ratios for field steam-drive proj-

     

    N ~ (')

    0>

    I -

    I -

    co co

    ii:

    U)

    co

    0

    0 0

    U)

    U)

    0

    ects also are calculated, using the reported or estimated

    w

    ~ co

    0>

    0

    I -

    co

    field conditions given in Table 3. These calculated values

    ,

    ><

    are compared with actual oil/steam ratios from the field

    ~

    ..I

    projects

    in

    Table 4 and Fig.

    2.

    Comparisons are based on

    w

    0

    N. c

    I -

    "

    I -

    "

    I -

    C ?

    I -

    "

    the additional oil production above an estimated pri -

    0

    ~

    :: i=

    0 0

    0

    0

    mary production.

    '

    J)

    :J

    W

    @.

    Oil saturation at the start of the steam drive has been

    ~

    .

    1::

    a:

    Q)

    corrected for the estimated primary oil that would have

    0

    0 .

    ::E

    e

    ~

    been produced during the steam drive. Cases in which oil

    a..

    00(

    ( i j

    :::

    production from primary or other mechanisms are sig-

    w

    N: J

    ( )

    ( )

    ( )

    ( )

    ( )

    ( ) ( )

    (\J

    ~

    §

    E o

    ( )

    ( ) ( )

    ( ) ( )

    ( )

    ( )

    n

    '

    I

    Q)

    :J

    .c

    @.

    ....

    f -

    1.0

    W

    ...I

    fL

    (J)

    m

    I

    z

    00(

    :::

    w

    ~

    ;

    :J

    ( ) ( )

    ( )

    ( )

    ( )

    ( )

    U)

    a:

    0.8

    E o

    ( ) ( )

    ( )

    ( )

    ( )

    ( )

    ( )

    w

    '

    Q.

    :J

    x

    @.

    0

    0

    2

    :I::

    0.6

    ci

    MT

    POSO 0

    Q)

    I

    LOW

    PRESS. I

    ~ ~

    E

    a:

    Qi

    I i )

    a:

    Q)

    :J

    :J

    Q)

    al :I::

    (J)

    (J)

    Q)

    C

    0 .

    a:

    0

    c

    (J)

    w

    ~

    :J

    ~

    '0

    '0

    I

    0.4

    o MIDIIAY-SUNSET

    n

    00.

    ~

    (J)

    al

    :>,

    00.

    Q)

    0 0

    -

    01

    (J) 3:

    ( J ) .c

    c

    E

    (J)

    (J)

    (J) Q)

    o

    SCHOONEBEEK

    al

    00

    001

    8

    § ~

    0

    3:

    a.. I

    :J

    o..jjj

    0

    °MT.POSO

    ;

    0.....1

    0

    ~ ~

    .c

    0 i i ~

    ~ ~

    I

    0

    ~

    ~ ~

    0

    CiS

    z

    (HIGH PRESS. I

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    TABLE 3 STEAM DRIVE FIELD PROJECTS SUMMARY OF CONDITIONS

    Thermal

    Number

    Properties'

    Petrophysical Properties Steam Parameters

    of

    T

    f

    z

    i,

    A

    t

    Field

    Reference Injections ( F)

    J L

    z./z

    '

    ~ · ·

    f,d

    (psig)

    (B/O)

    (acres/well) (years)

    Brea

    10

    4 175

    300

    0.63 0.22

    0.40

    0.75

    0.54

    2,000 500

    10 8

    ( B

    sand)

    Coalinga

    4 40

    96 35

    1.0 0.31

    0.37

    0.7

    0.55 400

    500

    9.2 4

    (Section 27,

    Zone 1)

    EI Dorado

    2 4 70

    20

    0.85 0.26

    0.20

    0.75

    0.45

    500

    200

    1.6

    (Northwest pattem)

    Inglewood

    1 1 100

    43

    1.0 0.37 0.40 0.75 0.7 400

    1,100

    2.6 1

    KemRiver

    5 85 90 55

    1.0 0.32 0.40 0.7

    0.5

    100

    360

    2.5 5

    Schoonebeek

    9

    4

    100 83

    1.0 0.30

    0.70

    0.85

    0.7 600

    1,250

    15 6

    Slocum

    8

    7

    75 40

    1.0 0.37 0.34 0.8

    0.7

    200

    1,000 5.65

    2.5

    (Phase 1)

    Smackover

    3

    1 110

    50

    0.5 0.36 0.55 1.0

    0.8

    390

    2,500

    10

    Tatums

    7 4

    70 66

    0.56 0.28 0.55 0.7

    0.6

    1,300 685

    10

    5

    (Hefner steam

    drive)

    TiaJuana

    6

    7 113

    200

    1.0 0.33 0.50 1.0

    0.8 300

    1,400

    12 5.3

    Yorba Linda

    2 110 32 1.0 0.30

    0.31

    0.8

    0.7

    200

    850

    35

    4.5

    ( F sand)

    M,

    35

    Btu/eu ft- F, M, 42

    Btu/eu

    ft_oF,k,,, 1.2 Btu/ft-hr-oF.

    i lS

    (oil saturation at start of steaming change in oil saturation from estimated primary during steam-drive period) -  So after steam drive 0.15 average)

    nificant compared with production from steam drive are

    not described adequately by this simple model and should

    be

    applied with caution. Total and additional oil/steam

    ratios are shown

    in

    the correlation offield results in Fig. 2

    because primary oil often

    is

    not well defined. This corre

    lation demonstrates lower recoveries in the field compared

    with calculated values except for cases such

    as Coalinga

    where the amount of steam injected results in a steam

    zone considerably less than the pore volume and where a

    sizeable amount

    of

    primary production has occurred.

    Because pattern boundaries are not well defined in field

    cases the correction for calculated steam-zone volumes

    greater than 1.0

    PV

    has not been applied. Therefore cal

    culated oil/steam ratios for Kern River Inglewood and

    Slocum fields could be reduced as much as 20 percent.

    With these exceptions the correlation indicates that the

    oil/steam ratios from the field projects range from 70 to

    100 percent of the calculated values. Less than the calcu

    lated maximum efficiency results from reduced sweep

    and other operating problems associated with field proj

    ects. Techniques for improving steam drives such as

    conversion

    to

    waterflood use of plugging agents etc .

    can increase the field performance toward the expected

    maximum oil-steam ratio.

    Physical Model xperiments

    Physical model experiments

    of

    steam soaks drives and

    combination processes indicate that the recovery effi

    ciency of these thermal processes

    is

    controlled largely by

    the growth of the steam zones. One can conclude that oil

    TABLE 4 COMPARISON OF FIELD RESULTS

    Calculated Field

    Additional Additional

    Field Total

    Quantity Steam- Equivalent

    Equivalent

    Equivalent

    of Steam

    Zone Oil/Steam

    Oil/Steam

    Oil/Steam

    Injected

    Size

    Ratio Ratio

    Ratio

    Field

    VpD)

    PSD

     

    (vol/vol)

    (vol/vol)

    (vol/vol)

    Brea

    0.5

    0.15 0.13 0.14

    0.21

    Coalinga 0.94

    0.45

    0.16 0.18 0.37'

    EI

    Dorado 1.6

    0.315 0.05 0.02

    0.02

    Inglewood

    1.26 1.256 0.41 0.28 0.36

    Kern River

    1.92

    1.139

    0.32 0.26

    0.26

    Schoonebeek

    0.95 0.617 0.43

    0.35

    0.35

    Slocum 1.41

    1.202 0.29

    0.18

    0.18

    Smackover 1.23 0.756 0.27 0.21

    0.28

    Tatums

    1.54

    0.397 0.13

    0.10

    0.13

    TiaJuana 0.47

    0.551

    0.59 0.37

    0.53

    Yorba Linda

    F

    0.54

    0.280

    0.16

    0.17

    0.21

    *Includes waterflood after steam drive.

    FEBRUARY, 1978

    175

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    1.0 r-------------------------------------,

    >

    >

    ci

    I-

    0.8

    f

    lI::

    a:

    LIJ

    :;;

    J

    0.6

    o

    I

    Z

    LIJ

    .J

    a:

    ;:: 0.

    a

    LIJ

    I- 0.2

    o ADDITIONAL OIL/STEAM RATIO

    6 TOTAL

    OIL/STEAM RATIO

    CALCULATED

    ADDITIONAL

    EQUIVALENT OIL/STEAM RATIO. v /v )

    Fig. 2-Comparison of field steam-drive results with calculated

    values.

    1.0

    r----------------------------------------,

    ; 0.8

    0.6

    0 .4

    0.2

    o _ ~ ______ _________

    _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    o 10 15 20

    TIME Y f

    Fig. 3-Cumulative steam injection - Midway-Sunset model

    experiments.

    0 .5

    O. 4

    z

    i

    S

    u

    6 0.3

    0

    0:

    a.

    -

    0

    w

    0.2

    cr

    -

    ::J

    I:

    ::J

    U

    0.1

    COLD GRRY lTY ORA 1NAGE

    0.0

    0

    5

    10

    15

    TIME y r s

    Fig. 4-Cumulative oil production - Midway-Sunset model

    experiments.

    176

    20

    production can be accelerated significantly by increasing

    the steam-injection rate.

    Selected model experiments on the steeply dipping

    Midway-Sunset field, where steam soaking

    is

    being suc

    cessfully applied, illustrate the possibility for such an

    acceleration in oil production. Fig. 3 shows that continu

    ous steam injection allows higher heating rates than

    steam soak with

    2Vz-acre

    spacing, or even steam soak

    with complete infilling to

    1lJ

    acres. In all steam-soak

    experiments, each well received one 1O,OOO-bbl steam

    soak per year; therefore, the infill case, with twice

    as

    many wells, received double the heat per pore volume

    each year. Fig. 4 indicates that the oil recovery

    is

    related

    closely to these heating rates. Steam soaks in highly

    oil-saturated reservoirs begin with high oil/steam ratios,

    but decline with time as thermal efficiencies decrease,

    and the development of large hot-oil banks becomes more

    difficult. In contrast, steam drives exhibit low oil/steam

    ratios initially while oil

    is

    being banked, but the oil/steam

    ratio increases when the oil banks arrive at the production

    wells. A significant observation from these model studies

    is that over long times, oil/steam ratios converge

    to

    the

    same values for both processes. See Fig. 5.)

    For a full pore-volume steam drive applied to a given

    reservoir, the oil/steam ratio

    is

    determined primarily by

    injection pressure and rate and by hot-fluid production

    after heat breakthrough. Factors are so interrelated that

    the improvement in performance resulting from a change

    in one parameter often

    is

    offset by opposing changes in

    other parameters. For example, although increased injec

    tion rates might be expected to improve thermal efficien

    cies, this advantage can be offset by increased injection

    pressures and larger heat-production losses. Because of

    these interactions, interpretation

    of

    model experiments

    is

    \ . 0

    0 .9

    ci

    I

    0.6

    a:

    /STEAM

    SOAK

    a:

    I:

    a:

    w

    0.5

    f)

    -

    ..J

    0

    w

    0.4

    I

    a:

    ..J

    >

    I:

    0.3

    >

    J

    0.2

    0-1

    0.0

    0

    5

    10

    15

    TIME.

    yn

    Fig.

    5-Cumulative

    oil/steam ratio as a function of ime from start

    of steam drive t = 0 at 4.5 years) - Midway-Sunset model

    experiments.

    JOURNAL

    OF

    PETROLEUM TECHNOLOGY

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    complex. Nevertheless, it appears that many experiments

    follow a regular pattern. At first, high pressures are

    required to inject the steam

    as

    oil is being banked up.

    After water and heat breakthrough at production wells,

    the pressure drops sharply. At this time injection at high

    rates results in excessive heat production with attendant

    low thermal efficiency. Often, a more-or-Iess continuous

    steam layer then spreads across the reservoir, and heated

    oil flows

    to

    the wells

    as

    a result

    of

    gravity drainage and

    steam drag. In high-permeability reservoirs, little dip or

    sand thickness is required to make gravity drainage the

    dominant mechanism.

    The early pressure level is determined by the mobility

    of the cold oil, and the later pressure level by the

    mobilities

    of

    the hot oil, water, and steam. For all practi

    cal purposes, cold-oil mobility is determined largely by

    cold-oil viscosity and hot-oil mobility by reservoir per

    meability. f the reservoir is sufficiently permeable, a

    low-pressure process

    is

    possible after heat breakthrough.

    Thus, heat can be stored in the reservoir at high pressures

    and redistributed later to

    indude

    more of the reservoir by

    blowing the pressure down. Because

    of

    this redistribution

    and because heat can be recovered from cap and base

    rock, it appears that the final process pressure largely

    determines the heat requirements.

    Mathematical Model Studies

    Description and ssumptions

    The mathematical model used to predict oil/steam ratios

    is

    the commonly accepted energy balance between in

    jected heat, hea t loss to cap and base rock, heat stored in

    the steam zone, and heat produced through the condensa

    tion front.

    The

    steam-zone growth

    is

    calculated using a

    slightly modified version of Eq.

    56 of

    Mandl and

    VolekP The oil/steam ratio is calculated assuming oil

    produced is equal to steam-zone pore volume times the

    change in oil saturation. An additional correction for oil

    displaced from a heated region not at steam temperature

    is

    available; however , it was not used because its effect

    is

    negligible at the end of a steam-drive process where the

    steam zone occupies most

    of

    the reservoir volume. In

    addition, the delay resulting from oil-bank formation

    1

    and the effects of allowing steam injection rates to vary14

    are not

    induded

    in this simple model.

    Fig. 6 shows schematically the geometric configuration

    assumed and the reservoir and steam properties used.

    Although the steam zone is presumed vertical, the as

    sumptions made in the heat-balance equations

    of

    Mandl

    and Volek are not so restrictive.

    Two

    unknowns in these

    equations are the steam-zone volume and the combined

    contact area of cap and base rock. For vertical fronts, the

    volume is equal to the product of the height and the

    combined areas divided by a factor

    of

    2.

    (V

    =

    Ah/2.

    However, other geometrical shapes also give an identical

    relationship. Examples are (1) a linearly advancing in

    dined

    linear front, (2) an inclined linear front advancing

    only at the top, and (3) cylindrical fronts. For conical

    shapes the volume varies, depending on the amount

    of

    truncation, from Ah/3 (cone) to

    Ah/2

    (cylinder).

    The

    squares of these proportionality constants determine the

    values of dimensionless time so that t for the conical

    shapes differs by a factor

    of

    4:9. Inspection

    of

    Fig. 7

    reveals that for this uncertainty in dimensionless time, the

    steam-zone thermal efficiencies seldom differ by more

    FEBRUARY, 1978

    than 25 percent. Even curved shapes, representative of

    severe steam layover, will not introduce significantly

    greater differences. It

    is

    likely that the relative insensitiv-.

    ity

    of

    the calculation to the shape of the steam front

    accounts for the good correlation observed between ac

    tual and predicted results.

    In summary, the basic assumptions for the calculation

    are

    as

    follow.

    1 The reservoir contains a uniform amount of oil per

    unit bulk volume

    as

    defined by the product of porosity,

    net to gross thickness, and oil saturation in the net pay.

    Gross thickness and area per injector are also constant

    throughout the reservoir.

    2. Thermal properties,

    induding

    initial formation

    temperature, heat capacity

    of

    reservoir rock, and heat

    capacity and conductivity of cap and base rock, are as

    sumed constant throughout the zone.

    3. Steam is injected at a constant pressure, quality,

    and rate per injector.

    4.

    Vertical temperature gradients in the reservoir are

    zero.

    5. Heat losses from the steam zone are by conduction

    only and occur normal to the reservoir into the cap and

    base rock. Heat

    is

    transferred in the reservoir by convec

    tion only, and heat passes through the condensation front

    only after Mandl and Volek s critical time.

    ~

    p

    v

    0 .

    o •

    o •

    S

    TEAM

    Z NE

    T ~

    j ~

    o

    ig.

    6  Geometrical configuration for energy balance

    calculations .

    0. 0 L L L   - - - - - - L , - - L L i ~ _ = = = ± E ~ ~ ~  

    01 I 10 l

    OG

    0

    Fig.

    7  Steam zone thermal efficiency as a functi

    on

    of

    dimens ionless parameters.

    177

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    Applicable equations for the calculations are given in

    the Appendix. Fig. 7

    is

    a graphical representation

    of

    the

    steam-zone heat efficiency functions .15 The ratio of heat

    in

    the steam zone to total heat injection is plotted

    vs

    a

    dimensionless function

    of

    time

    tD)

    for various values

    of

    a

    dimensionless function of steam quality hD). The func

    tion

    h is

    the ratio of the latent heat content of the steam

    divided by the sensible heat. The magnitude of the differ

    ence between solutions with and without heat flow

    through the condensation front is shown in Fig. S. As

    shown

    in

    Fig. 9 for a typical formation temperature and

    steam-zone heat capacity/unit volume, the value of

    h

    for

    most steam drives ranges from 1.0 to 2.5.

    '

    Also, the oil/steam ratio divided by the moveable oil

    o.

    ,

    o.s

    no

    a

    0.1

    0 .5

    o.

    ,

    0 .2

    0 .3

    0.3

    0 .5

    0.2

    t.o

    o.

    t

    0.0

    0.01

    0

    Fig.

    8 Upper minus lower

    bound efficiency as a function of

    dimensionless parameters.

    4

    3

    2

    0.5

    f

    5

    Fig. Typical dimensionless quality values.

    \ .0

    178

    per bulk volume is only a function of the dimensionless

    terms

    t

    and h Fig. 10). This oil/steam ratio is the

    volume of oil displaced from the steam zone per volume

    of water used

    to

    generate steam. It is our practice to

    stanqardize oil/steam ratio to equivalent steam with a heat

    content of 1,000 Btu/lb above average boiler inlet tem

    perature. For field pressures from 200

    to

    1,000 psi, this

    is approximately SO-percent quality steam.

    Effect of Reservoir

    and

    Steam Properties on

    Oil/Steam Ratio

    The effect of individual parameters, including reservoir

    thermal, reservoir petrophysical, and steam properties on

    equivalent oiVsteam ratio, was calculated from Eqs. A-2,

    A-4, A-7, A-12, and A-13. Assumed conditions are

    listed in Table 1 under

    Mount

    Poso, Effect of Parame

    ters.

    In this study, all values except the one being

    examined) were held constant. Results are shown in Figs.

    11, 12, and 13. Thermal reservoir properties do not

    strongly affect oil/steam ratios in the range of possible

    values. As might be expected, the gross reservoir thick

    ness is one of the most important parameters. Other

    petrophysical properties, including porosity, net- to-gross

    thickness, and change in oil saturation, would have had a

    linear effect, except that the quantity of steam was ex

    pressed on a constant total pore- volume basis, so that the

    actual amount of steam varied somewhat. Steam proper

    ties greatly affect oil/steam ratio; however, defining

    oil/steam ratio as equivalent steam suppresses the quality

    effect. The very large dependence on pressure, especially

    at low values, is demonstrated. Low pressure may even

    be the significant factor contributing

    to

    good efficiencies

    of steam soaks. The steam-injection rate per unit area

    determines the length of time and then the thermal effi

    ciency of the process; however, for long times, the effi

    ciency function changes slowly and injection rates be-

    come less important. Pressure and maximum injection

    rates are interrelated and constrained by reservoir mobil

    ity and by minimum injection-well density.

    Conclusions

    1. Oil/steam ratios calculated with a simple mathe

    matical model correlate well with experience from field

    steam-drive projects and laboratory physical-model

    experiments. The model, which predicts oil/steam ratio

    from average reservoir and steam properties and project

    o

    S

    1

    0

    0

    Fig.

    10 0il lsteam

    ratio as a function of dimensionless

    parameters.

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    life,

    is

    a fairly accurate screening tool for evaluation

    of

    steam-injection projects.

    2. Conversion from steam soak to steam drive offers

    the advantage of increasing the heating rate of the reser

    voir and decreasing over-all project life.

    3. Improved steam-drive efficiency often can be at

    tained initially by heating the reservoir rapidly, by dis

    tributing steam over most

    of

    the reservoir to avoid leaving

    cold-oil banks, and then by reducing injection once heat

    breakthrough occurs.

    4. Model and field studies indicate that eventually all

    types of field-wide steam-injection processes are limited

    by attainable thermal efficiences. Thus, late in project

    life, oil/steam ratios from continuous steam injection and

    from steam soaking can approach similar values.

    Nomenclature

    =

    area/injector, acres/well

    As

    =

    area of steam zone, sq ft

    C

    =

    specific heat, Btu/lb;oF

    Eb

    = boiler efficiency, dimensionless

    E =

    ratio of energy displaced from steam

    zone to energy required to generate

    steam (as defined in Eq. A-14),

    dimensionless

    hs

    =

    thermal efficiency

    of

    steam zone (as

    defined by Eq. A-2), dimensionless

    hs

    =

    average thermal efficiency of steam

    zone (as defined by Eq. A-7),

    dimensionless

    Fos =

    ratio

    of

    oil displaced from steam zone

    to water as steam injected (as

    defined in Eq. A-12),

    dimensionless

    Fose =

    ratio of oil displaced from steam zone

    to water as steam injected, 1,000

    Btu/lb (as defined in Eq. A-13),

    dimensionless

    i b

    =

    steam quality, boiler outlet

    isd = steam quality, injector bottom-hole,

    dimensionless

    h

    =

    ratio of enthalpy of vaporization to

    liquid enthalpy (as defined

    in

    Eq.

    A-6), dimensionless

    Ho

    =

    heating value of oil, Btu/lb

    i,.

    =

    injection rate

    of

    water injected as

    steam, bbl/D

    kh2 = thermal conductivity of cap and base

    rock (Btu/ft-hr-OF)

    = heat of vaporization

    of

    steam, Btu/lb

    M 1

    = PIC

    I

    =

    average heat capacity

    of

    steam zone,

    Btu/cu ft-OF

    M

    =

    P C

    2

    =

    average heat capacity

    of

    cap and base

    rock, Btu/cu ft-OF

    N

    p = volume of oil displaced from steam

    zone, cu ft

    NpD

    = pore volume of oil displaced =

    N

    p

    /43 560Az

    n

    1> dimensionless

    p =

    steam zone pressure, psia

    Q =

    rate

    of

    heat injection, Btu/hr

    1S

    =

    average change

    in

    oil saturation

    during steam process,

    dimensionless

    t =

    time of steam injection, hours

    FEBRUARY, 1978

    >:

    a:

    w

    >-

    >

    >

    - - 1 -

    o

    .

    .

    - 0

    ZlL

    W •

    - - 10

    a :

    > >

    - a :

    :::>0:

    '

    >:

    >-,

    o .

    .

    -

    cfo

    >-

      b:

    ,0:

    w

    0 4

    0 3

    M I

    0 2

    3 ~ 0 4 ~ 1 0 ~ ~ S O

    HERT

    CAPAC

    lTV.

    BTU/

    cu . f r , 0 F

    0 4

    0 3

    0 . 2 0 . ~ 8 ~ ~ I L . 0 ~ ~ I ~ . ~ 2 ~ I . L 4 ~ I L . 6 ~ 1 I . B

    THERMRL CONDUCT V TV.

    BTU

    If -

    h,

    , • F

    0 4

    0 3

    0 2

    90 100 110 120 130 140

    FORMRTION TEMPERRTURE. OF

    Fig

    11 Effect

    of reservoir thermal properties on equivalent

    oil/steam ratio.

    0 4

    ,

    -

    '"

    0 3

    3

    ....

    a:

    a:

    "

    0 2

    ;:

    0

    0 1

    z

    w

    .J

    g

    ::>

    0

    w

    0 .0

    0

    50

    100

    FORMATION THICKNESS

    fT)

    0 4

    ,

    -

    .

    ,0

    0 .3

    ci

    ....

    a:

    a:

    "

    0 .2

    ;:

    0

    0 1

    z

    j

    g

    ::>

    :'.l

    0 .0

    0

    0 .5

    1 0

    Fig 12 Effect of reservoir petrophysical properties on

    equivalent oil/steam ratio.

    179

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    180

    tl = temperature

    of

    boiler feed water, of

    t D

    = time of steam injection at onset of

    convective heat transport through

    the condensation front (as defined

    by Eq. A-5), dimensionless

    t

    = time

    of

    steam injection (as defined by

    Eq. A-3), dimensionless

    Tr

    =

    temperature

    of

    original formation, of

    Ts = temperature

    of

    injected steam, of

    Subscripts

    1 = steam zone

    2 = cap and base rock

    b = boiler

    D = dimensionless

    d

    = bottom-hole

    e

    = equivalent

    Ts

    =

    TI

    = temperature of steam zone, of

    f= formation, original conditions

    =

    oil

    s

    =

    steam

    w

    =

    water

    -

    >

    -

    >

    -

    °

    .,

    c:i

    -

     

    a:

    cr

    1:

    a:

    w

    f

    U

    "-

      J

    a

    f

    z

    w

    J

    a:

    >

    :;

    a

    w

    -

    >

    -

    °

    .,

    0

    f

    a:

    cr

    I:

    IT

    W

    f

    U

    "-

    -

    -

     

    Z

    W

    .J

    IT

    >

    ::>

    C)

    L.I

    tJ T

    =

    steam/zone temperature - original

    formation temperature,

    of

    u = integration variable

    VI = bulk volume of steam zone, cu ft

    Vs = volume

    of

    water having a mass equal

    to that

    of

    injected steam, cu ft

    V

    pD

    =

    pore volume

    of

    steam injection

    =

    V

    s

    /43,560Az

    n

    1> dimensionless

    Zn

    = net thickness of reservoir, ft

    Zt = gross thickness

    of

    reservoir, ft

    Yo = specific gravity of oil, dimensionless

    > = porosity, dimensionless

    Pl 2

    =

    bulk density of formation, lb/cu ft

    Pw

    = density of water = 62.4, lb/cu ft

    O

    5

    O 4

    O

    3

    O 2

    0.1

    0.0

    0

    0.5

    O

    4

    O 3

    O 2

    0·1

    8. 0

    0·0

    500

    PRESSURE. (ps lg l

    1.0

    CUMULAT I VE

    STEAM INJECTED IVpOI

    1000

    2.0

    >

    -

    cknowledgments

    We

    wish to express our appreciation to Shell Develop

    ment Co. and Shell Oil Co. for permission to publish this

    paper. We also acknowledge the contribution

    of

    P. van

    Meurs and C. W. Volek, who developed scaling rules

    and supervised the laboratory experimental work.

    References

    I. Blevins,

    T

    R., Aseltine, R

    J.,

    and Kirk,

    R

    S.: Analysis ofa

    Steam Drive Project, Inglewood Field, Californ ia, 1. Pet Tech

    (Sept.

    1969) 1141-1150. . .

    2 Hearn, C L.: The

    EI

    Dorado Steam Drive - A Pilot Tertiary

    0.5

    0.5

    : O 4

    0

    0.4

    >

    -

    L.,0

    0

    a:

    0.3

    a:

    1:

    a:

    w

    (JJ

    O 2

    -

    -

    a

    z

    0·1

    w

    J

    a:

    >

    :;

    a

    0.0

    w

    0.0

    -

    0.5

    >

    "-

    ID

    0.4

    l J

    0

    c:i

    0:

    0.3

    a:

    1:

    0:

    W

    (JJ

    0.2

    "-

    -

    ;;

    Z

    0.1

    w

    -

    0:

    >

    =>

    a

    0.0

    0

    0.5

    STEAM QUALITY

    1000

    I NJECT I ON RATE.

    BID

    I \JELl

    0.3

    O

    2

    0.1

    0.0

    1.0

    2000

    0

    0

    >

    -

     

    0

    l J

    0

    0:

    a:

    1:

    0:

    w

    (JJ

    -

      J

    ;;

    Fig 13-Effect of steam parameters on equivalent oil/steam

    ratio.

    JOURNAL

    OF PETROLEUM TECHNOLOGY

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    Recovery Test,

    l.

    Pet. Tech. (Nov. 1972) 1377-1384.

    3. Smith, R. V., Bertuzzi,

    A.

    F., Templeton, E. E., and Clampitt,

    R L.: Recovery

    of

    Oil by Steam Injection in the Smackover

    Field, Arkansas,

    l .

    Pet. Tech. (Aug. 1973) 883-889.

    4.

    Afoeju, B.I.: Convers ion of Steam Injection to Waterflood, East

    Coalinga Field,

    l.

    Pet. Tech. (Nov. 1974) 1227-1232.

    5. Bursell, C. G. : Steam Displacement - Kern River Field.

    l. Pet. Tech. (Oct. 1970) 1225-1231.

    6. de Haan, H. J. and Schenk, L.: Perform ance Analysis ofa Major

    Steam Drive Project in the Tia Juana Field, Western Venezuela,

    l .Pet. Tech. (Jan. 1969) 111-119; Trans., AIME,246.

    7. French, M. S. and Howard, R. L.:

    The

    Steamflood Job, Hefner

    Sho-Vel-Tum,

    Oil

    andGasl.

    (July 17, 1967) No. 29, 65, 64.

    8. Hall,

    A.

    L. and Bowman, R. W.: Operation and Performance of

    the Slocum Thermal Recovery Pro ject,

    l.

    Pet. Tech. (April 1973)

    402-408.

    9. van Dijk, C.: Steam-Dr ive Project

    in

    the Schoonebeek Field, The

    Netherlands, l Pet. Tech. (March 1968) 295-302; Trans.,

    AIME,243.

    10. Volek, C. W. and Pryor,

    J.

    A.: Steam Distillation Drive - Brea

    Field, California, l. Pet. Tech. (Aug. 1972) 899-906.

    II. Harmsen, G. J.:

    Oil

    Recovery by Hot Water and Steam Injec

    tion, Proc., Eighth World Pet. Cong., Moscow (1971) 3,

    243-251.

    12.

    Niko, H. and Troost, P.J.P.M.: Experimental Investigation of

    Steam Soaking

    in

    a Depletion-Type Reservoir,

    l.

    Pet. Tech.

    (Aug. 1971) 1006-1014; Trans., AIME, 251.

    13.

    Mandl, G. and Volek,

    C.

    W.: Heat and Mass Transport

    in

    Steam-Drive Processes, Soc. Pet. Eng.

    l.

    (March 1969) 59-79;

    Trans.,

    AIME, 246.

    14. Prats, M.: The Heat Efficiency of Thermal Recovery Pro

    cesses,

    l.

    Pet. Tech. (March 1969) 323-332; Trans., AIME,

    246.

    15.

    Walsh,

    J.

    W.: Unpublished correspondence, Shell Development

    Co., Houston.

    16.

    Prats, M. and Vogiatzis,

    J.

    P.: Personal communication, Shell

    Development Co., Houston.

    17. Zaba, J. and Doherty, W. T.: Practical Petroleum Engineers

    Handbook, Gulf Publishing Co., Houston (1951) 55.

    18.

    Keenan,

    J.

    H. and Keyes, F. G.:

    Thermodynamic Properties of

    Steam, John Wiley Sons, Inc ., London (1936).

    19. Ramey,

    H.

    J.:

    How

    to Calculate Heat Transmission in Hot

    Fluid, Pet. Eng. (Nov. 1964) 110.

    PPENDIX

    Thermal fficiency Function

    The thennal efficiency of a steam-injection process in a

    reservoir

    is

    defined

    as

    the ratio

    of

    heat remaining in the

    steam zone to the total heat injected.

    E

    hs

    =

    VIMILlT (A-I)

    Qt

    Combining Eq. A-I and Eqs. 53 and 54

    of

    Mandl and

    Volek

    l3

    results in an expression for the thennal efficiency

    of the steam zone before the critical time, teD at which

    heat begins to pass through the condensation front.

    E

    hs

    =

    _ _ fetD erfc Vt;; + 2 - 1 , ... (A-2)

    tD \: 7T

    where

    tD = 4kh2M2t . .

    (A-3)

    zlMI2

    For times greater than the critical time (tCD)

    ,

    an approx

    imate solution for average steam-zone thermal efficiency

    has been given,13 using the arithmetic average of two

    thermal efficiencies representing the upper and lower

    bounds of steam-zone growth. The upper bound is calcu

    lated by assuming no heat flow across the condensation

    front, which

    is

    the solution given in Eq. A-2. The lower

    bound

    is

    calculated by assuming heat flow across the

    FEBRUARY, 1978

    condensation front, but no preheating of the cap and base

    rock (see Ref. 13, Eq. 56). Because Mandl and Volek's

    solution neglected higher-order tenns, a slight inaccu

    racy was introduced. Prats and Vogiatzis

    l6

    have included

    these tenns and obtained the more exact solution for the

    lower bound,

    E

    - 1

    2 r-

    t

    _ 2VtD -

    tCD

    lower bound -   V tD

    V-:;t

    D

    1 + hD

    I

    tc

    e

    erfcVu

    dU ,

    ...

    (A-4)

    o

    V t

    D

    -

    U

    where

    __ _ = etcD erfc' (A 5)

    1 +hD VlcD, -

    and

    hD =

    fSdLV

    (A-6)

    CwLlT

    (Note that the denominator in Eq. A-6 presumes a con

    stant value for the heat capacity of water,

    w

    , over the

    temperature range. For a more precise calculation, the

    differences in enthalpies of liquids at steam and at the

    reference temperature should be used.) Prats and Vogiat

    zis also suggested a new weighting factor for the average

    steam-zone thermal efficiency:

    - _ ( 1 )

    Ehs-Eupperbound- I+hD LlE, (A-7)

    where Eupper

    bound

    is E

    hs

    from Eq. A-2 and

    LlE

    =

    Eupper bound - Elower bound ••• • • (A-8)

    These relationshigs, shown in Figs. 7 and 8, fulfill the

    requirement that

    hs

    approach zero as the steam quality

    becomes small. Although this formulation

    is

    arbitrary, it

    is expected to give reasonable estimates of steam-zone

    thermal efficiency for steam qualities greater than about

    0.2. Calculation

    of

    oil/steam ratio for low-quality steam

    processes, however,

    is

    not recommended because the

    model described in the next section does not account for

    the hot-water drive that would predominate in a low

    quality steam drive.

    Oil/Steam Ratio Function

    The maximum oil/steam ratio (Fos) is defined as the ratio

    of volume of oil displaced from the steam zone to the

    volume of water having a mass equal to that of the

    injected steam. The volume of oil displaced is

    N

    p

    =

    AsZncPLlS .

      (A-9)

    The volume of steam required can be calculated from the

    heat in the steam zone, the heat efficiency, and the heat

    content of the steam:

    VI

    =

    MIAsztLlT·(l/Ehs)

    ,

    (A-lO)

    Pw(CwLlT + fSdLV)

    since

    Fos = Np/VI

    (A-ll)

    Fos

    =

    PwCw .(1 + h ).£ (t h ).

    cPLlS(zn/Zt) MI hs D, D

    (A-I2)

    If the ratio of heat capacities of water and the bulk steam

    181

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    zone are constant, the oil/steam ratio divided by the

    dimensionless petrophysical properties is a function of

    only tD and h

    D

    .

    Equivalent Oil/Steam Ratio

    To standardize oil/steam ratio to an equivalent 1,000-

    Btu/lb steam at boiler outlet, the following correction

    is

    required.

    Fose

    = 1,000 ·Fos . . . . . . . . . . (A-13)

    Cw(T

    l

    -

    Tb)

    +

    SbLv

    Over-All

    Energy

    Balance

    The equivalent oil/steam ratio can be modified to define

    the ratio of energy recovered from the process to energy

    required to generate steam.

    E

    = oil heating value/volume oil

    D heat requirement/volume oil

    ED =

    YoH(;;SO Eb

    (A-14)

    A simple relationship between specific gravity and heat

    ing

    value of the oip7 is

    Ho = 13,100 + 5,600/yo, . . . . . . . . . . . . . . (A-15)

    which further simplifies Eq. 14 to

    ED

    = (l3.1yo

    +5.6 ·Eb·Fos

    e

    . . . . . . . . . .

    (A-16)

    Example Calculation

    Yorba Linda

    F

    Sand Drive

    Given the parameters listed in Table 3 and values from

    standard steam tables,18

    Lv = 837.4 Btu/lb(at 215 psia, 387.9°F)

    CwTs

    = 361.91 Btu/lb (at 215 psia, 387.9°F)

    CwTr =

    77.94 Btu/lb (at 110°F)

    CwTb = 38 Btu/lb (at 70°F)

    C

    =

    CwD.T

    =

    361.91 - 77.94

    w ---;yr- 387.9 -

    110

    1.022,

    Isb

    =

    0.8.

    1. Calculatet

    D

    from Eq. A-3.

    Original manuscript received

    in

    Society of Petroteum Engineers office Sept. 12.1975.

    Paper accepted for publication Feb. 2 1976. Revised manuscript received Dec. 1

    1977. Paper SPE 5572) was presented althe SPE-AIME 50th Annual Fall Meeting,

    held

    in

    Dallas, Sept. 28-Oct.

    1

    1975.

    182

    tD

    35,040kh2M2tyrs

    ,

    . . . . . . . . . . . . .

    (A-17)

    Z? M12)

    35,040( 1.2)(42)(4.5)

    (32)2(35)2

    = 6.33.

    Alternatively, tD can be calculated from steam-injection

    rate and pore volume of steam injected:

    744,750M

    2

    k

    h

    Zn/Zt) cpAV

    pD

    tD = _--- - 

    = - c ~ . . . . : . : : . . . . . . . . : . . : . . . . - - - - - - - - - - = - -

    (Mlf

    Ztis

    (A-18)

    2. Calculate hD from Eq. A-6 (or read approximately

    from Fig. 9). Bottom-hole steam quality, Isd, can be

    estimated by subtracting surface-line and injection-well

    heat losses1

    9

    from boiler-exit quality. In this example,

    fsd ;;; 0.7.

    h = (0.7)(837.4) - 2.064

    D (361.91 - 77.94)

    3. Using tD andh

    D

    ,

    determineE

    hs

    from Eqs. A-2, A-4,

    andA-7(orFig.7).

    E

    hs

    =0.313.

    4. CalculateFos fromEq. A-12.

    Fos = (0.3)(0.31)(1.0)

    (1.022

    6i s

    4

    )

    l + 2.064)(0.313)

    =

    0.162.

    (Alternatively,

    Fos

    could have been obtained using values

    of

    D

    and

    hD

    in Fig. 10).

    5. Calculate Fose from Eq. A-13.

    F = 1,000(0.162)

    ose (361.91 - 38) + 0.8(837.4)

    = 0.163.

    6. Calculate

    ED

    from Eq. A-16, assuming

    o =

    0.94

    andE

    b

    = 0.8.

    E

    D

     

    [13.1(0.94) + 5.6](0.8)(0.163)

    =

    2.3.

    That is, even for this case of a fairly low oil/steam ratio,

    the oil-heating value equal to 2.3 times the injected heat

    is

    displaced from the steam zone.

    JPT

    JOURNAL OF PETROLEUM TECHNOLOGY