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Statik Load

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    GUIDELINES

    for the

    INTERPRET TION ND

    N LYSIS

    of the

    ST TIC LO DING TEST

    Continuing Education Short Course Text

    DEEP FOUND TIONS INSTITUTE

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    TABLE OF CONTENTS

    Page

    1. INTRODUCTION 1

    2. EXECUTION OF THE STATIC LOADING TEST 1

    .

    Introduction 1

    .2 Tes t ing A rrangem ent 2

    .3 ASTM Testing Pro ced ure s 4

    .4 Rep orting of Re sults 8

    3.

    SAFETY CONSIDERATIONS 8

    . Safety to persons 8

    .2 Safety to the Test 10

    .3 Point of w arn ing 10

    4. INTERPRETATION OF FAILURE LOAD 11

    5.

    FACTOR OF SAFETY AND ACCEPTANCE CRITERIA 19

    .

    Factor of Safety 19

    .2 A cce pta nc e Criteria 2 0

    6. INSTRUMENTATION OF THE PILE 2 1

    .

    Introduction 2 1

    .2 Telltale Instru m enta tion 2 2

    .3 Strain Ga ge Instrum entation 2 5

    .4 Load Cells 2 6

    7. DETERMINATION OF 'ELA STIC MODULUS 2 7

    . Basic principles of stress-strain analysis 2 7

    .2 Actual te st resu lts 2 8

    .3 M athematical relations 3 0

    .4 Example from a pile with non -con stant m odu lus 3 2

    8. INTERPRETATION AND EVALUATION OF TELLTALE DATA 3 4

    .

    Basic analysis 3 4

    .2 Leonards-Lovell m etho d for load distribution 3 5

    .3 Exam ple of Leonards-Lovell an aly sis 3 8

    9. INFLUENCE OF RESIDUAL COM PRESSION 3 9

    .1 Residual co m pre ssi on in a Leonards-Lovell ana lysis 3 9

    .2 Residual com pres sion from a push-pull tes t com bination . . . 4 1

    11.

    REFERENCES 4 2

    12.EXAMPLES 4 5

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    1.

    INTRODUCTION

    The design of pile foundations is much more commonly verif ied by

    m ea ns of a full-scale tes t, than is th e desig n of other found ation units .

    The reason is not that our knowledge of pile behavior is more uncertain

    than our knowledge of other foundation types making the verif ication

    necessary, but more that the loads in a s tructure are more concentra ted

    to single foundations in a s tructure founded on piles as opposed to s truc

    tures on footings or mats . Therefore, should a pile cap fail or move, the

    adverse consequence of this is often drastic, as the piled structure has

    lit t le freedom to transfer i ts need for support to other foundation units .

    Con sequently, it be co m es im portant to assu re the des ign of piled founda

    tions.

    In many, may be in m ost in sta nc es, th e s tatic pile loading test is routine

    and geared toward determining an at least capacity, only. However, in

    these times there is an ever increasing liabili ty of the professional, de

    mands for increased economy of the foundation, and frequent lack of the

    involvement in the test of the experienced old-timer exercising good

    judgment. Furthermore, modern pile design is leaving the s ingle, s imple

    concept of capacity and requires more information from the test to assis t

    in determining aspects of long-term behavior and settlement. Therefore,

    even the straight forward, routine static loading test requires improved

    planning, execution, and analysis .

    These guidelines are written with the objective of presenting views

    on the execution and analysis of the s tatic loading test as i t should be

    performed in rout ine s i tuat ions and what to cons ider when expanding

    the tes t to provide more answers to the des ign engineer than jus t ad

    dressing the total capacity of the pile.

    2 .

    EXECUTION OF THE STATIC LOADING TEST

    2.1 Introduction

    For many good reasons, a s tatic loading test must be carried out in

    accordance with good engineer ing pract ice and under exper ienced

    supervision. In North America and in most parts of the world, this

    m eans tha t the tes t mus t be in agreem ent wi th the recom m enda t ions

    in s ta nd ar ds published by th e Am erican Society for Testing a nd Materi

    als,ASTM. For static axial test ing of piles, th e ASTM h as p ub lishe d tw o

    standards, one for testing in compression (push) and one for testing in

    tens ion (pull) with des ign at ion s D -1143-81 and D -36 89 -83 , respec

    tively

    1

    ) . The asp ec ts p rese nte d in this guide apply in equal d eg re e to

    testing in push as well as in pull.

    1

    The ASTM h as also published stan dards for lateral and dynam ic testing of p iles

    with the designations

    D

    3966 and

    D

    4945, respectively.

    1

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    Fig. 2.1 Illustration of error of

    applied load

    and the jack pressurewhich must be recordedserves as a back-up

    value.

    As a representative example of what, to expect from the equipment

    used by the industry today, Fig. 2.1 sh ow s the difference be tw een the

    load determined from the jack pressure and the load determined by

    the load cell, as plotted against the load given by the load cell.

    The reasons for the load error is that the jacking system is required

    to do two things at the same time, i.e., both provide the load and

    measure it, and the jack having moving parts is considerably less accu

    rate than w ithout moving parts. Also, to exten d the jack p iston, friction

    has to be overcome and part of the jack pressure is used for this

    purpo se. Many m easurem ent results similar to tho se sho wn in Fig. 2.1

    make it obviou s that if one w an ts to ensure that the error in the applied

    load is not too large, a load cell m ust be used. A calibration of the jack

    and pressure gage (manometer) for one pile is not applicable when

    performed on even a neighboring test pile. When calibrating testing

    equipment in the laboratory, it is ensured that no eccentric loadings,

    bending m om ents, or temperature variations influence the calibration.

    However, in the field, all of these factors are at hand to influence the

    test results. The extent of the error will be unknown unless a load cell

    is used.

    Naturally, many structures are safely supported on piles which have

    been tested with erroneous loads, and, as long as we are content to

    stay with the old rules, loads, and piling systems, we do not need to

    improve the precision. The error is included in the safety factor. That

    is why factors as large as 2.0 and 2.5 are applied and such numbers

    are really more ignorance factors than safety factors. However, if we

    want to economize and continue to increase the allowable loads, as

    our geotechnical know-how increases, we cannot accept potential er-

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    rors as large as 20%. Therefore, use of a load cell to monitor the load

    applied in a loading test is imperative.

    The fact that a load cell is used is no guarantee for precise loads.

    Some load cells are very sensitive to eccentric loading and to tempera

    tur e variation and are , the refo re, un suita ble for field us e.

    I t must be remembered that the minimum dis tances f rom the sup

    ports of reference beam to the pile and the platform, etc. , as recom

    mended in the ASTM Designation, are really minimum values, which

    m ost often do no t give errors of much con cern for ordinary testing , but

    which are too short for research or investigative testing purposes.

    The meas uring of mov em ent of the pile head is normally de term ined

    in relation to two reference beams. The most common shortcoming of

    a test is that the reference beam is not arranged in accordance with

    the ASTM stand ard s : the sup po rts of the b eam s, and therefore a lso the

    m eas ure d m ov em en ts, are influenced by the reaction load or reaction

    system; the sun is let to shine on the beams; the two beams are con

    nected ins tead of independently supported; no smooth bear ing sur

    face, such as glass , is used for the dial-gages; the gage stems are too

    short; all gages are adjusted simultaneously causing a loss of test

    continuity, etc. Before s tarting the test, the person in charge and re

    sponsible for the test must ensure and verify that the test set-up is

    in conformity with all aspects of the recommendations given in the

    applicable ASTM standard.

    2 3 The ASTM Testing Procedu res

    Until recently in North America, the most common test procedure

    has been the s low maintained-load p roc edu re referred to as the s tan

    dard loading pr oce du re in the ASTM D-1143 Sta nda rd in which the

    pile is loaded in eight equal increments up to a maximum load, usually

    twice the predetermined a l lowable load.

    The s tand ard loading pro ced ure is often though t of as

    th

    ASTM

    procedu re . However , the ASTM D 1143 -81 and D 36 89 -8 3 S tan dard s

    present s ix additional procedures of applying the load. Of these, the

    firs t three are variations of the s low maintained load procedure. The

    rem aining th ree a re: th e constan t-rate-of-p enetratio n (C.R.P.) pro ce

    dure ,

    the quick- tes t proce dure , and the cons tant-m ovem ent- incremen t

    procedure .

    In the s tan dard loading proc edu re , each increm ent is mainta ined

    until a minimum movement is reached, commonly referred to as the

    zero m ove m ent . The minimum m ove m ent is defined as 0.01 in/h or

    0. 0 0 2 in /1 0 min). The final load, the 2 0 0 p erce nt load, is main tained

    for 24 hours . The s tand ard p roc ed ure is very t ime consu min g requir

    ing from 3 0 to 70 ho urs to co m ple te. It shou ld b e realized that th e

    wo rds zero m ov em ent are very mis leading, as the movem ent ra te of

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    0. 01 in/h is equal to a m ovem ent as large as 7 ft/yr, well beyo nd any

    conceivable yearly settlement rate.

    The standard procedure , also called Slow Maintained-Load Test

    or just Slow Test , can be sp ee d ed up by using the method pro posed

    by Mohan et al. (1967), where the load (jack pressure) is allowed to

    reduce to and stabilize at a lower value rather than being maintained

    by pumping. The stabilized value is taken as the load applied to the

    pile.

    Housel (1966) proposed that each of the eight increments be main

    tained exactly on e hour wh ether or not the zero m ove m ent has bee n

    reached (called the constant-time-interval-loading procedure).

    Applying the load at equal time intervals allows an analysis of move

    m ent with time, which is not po ssib le with the standard procedure :

    For each load increment, plot the magnitude of movement obtained

    during the last 30 minutes of the one-hour load duration versus the

    applied load. Initially, the values will fall on a more or less straight line.

    At one load level, however, two approximately straight lines will be

    obtained. Provided that the test has approached failure, that is. The

    intersection of the two lines is termed yield value.

    A tes t according to H ousel's procedu re tak es a full day to perform.

    The points on the curve are still very few, but Housel's procedure is a

    definite improvem ent of the standard procedure and it is on e of the

    sev en op tional pro cedures in the ASTM Designation D -1 14 3. H owever,

    it is better to apply, say, 16 equal increments of a half hour duration

    as op po sed to the standard 8 equal increm ents of on e hour duration;

    the rate of loading is the same, but the load-movement curve is better

    defined. A yield value similar to the on e obtained from the m ovem ent

    during the last 3 0 minutes of the one-hour increment can be evaluated

    from the m ovem ent during the last 15 minutes of the 30 -minute incre

    ment provided that readings are taken often eno ugh and that they are

    accurate. But why stop at 16 increments applied at every 20 minutes,

    when 32 increments are applied every 15 minutes determine the load

    deformation curve even better? The load is still applied at a constant

    rate in terms of tons per hour and no principal change is made. An

    additional benefit is that a small increment will not shock the soil and

    change the load transfer characteristics in contrast to the effect of a

    large increment applied quickly.

    Actually, the duration of each load is less important, be it one hour

    or 15 minutes. The importance is that the duration of each load is the

    same. From this realization, we can progress to the one that even

    shorter time intervals are possible without impairing the test. Further,

    by using as short time intervals as practically possible, the influence

    on the results of time dependency is reduced. When it is desirable to

    study the time dependency, drained test conditions, creep aspects,

    etc., the test duration should be measured in weeks, months, or even

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    years. A 48-hour or 72-hour test d oe s not give any information on time-

    dependent behavior of the pile and results only in confusion.

    A test which c on sists of load increm ents applied at con stan t time

    intervals of 5, 10, or 15 minutes, is called Quick Maintained-Load

    Test or just Quick Test and is from both tech nica l, practical, and

    economical views superior to the Slow Test. This procedure is also

    included in the mentioned two ASTM standards.

    A Quick Test should aim for at least 20 load increments with the

    maximum load determined by the amount of reaction load available or

    the capacity of the pile. In routine proof tests, the maximum test load

    is commonly chosen to 200 percent of the intended allowable load.

    For most tests, however, it is preferable to carry the test beyond the

    200 percent value.

    As to time intervals, for ordinary test arrangements, where only the

    load and the pile head movement are monitored, time intervals of 5

    minutes are suitable and allow for taking 2 to 4 readings for each

    increment. The ASTM standards permit intervals of time between load

    increments as short as 2 minutes. While no technical disadvantage is

    associated with a very short time interval as long as the intervals are

    equal, unless data acquisition apparata are employed having a rapid

    scanning capability, practical difficulties arise when using intervals

    shorter than 5 minutes.

    W hen testing instrumented piles, wh ere the instruments take a while

    to read (scan), the time interval may have to be inc reased . To go beyond

    15 minutes, however, should not be necessary. Nor is it advisable,

    because of the potential risk for influence of time dependent move

    ments, which may impair the test results. Usually, a Quick Test is

    completed within two to five hours.

    A tes t which has ga ined much use in Europe is the constant-rate-of-

    penetration test (C.R.P. test), first proposed internationally for piles by

    Whitaker (1957; 1963) and Whitaker and Cooke (1961). Manuals on

    the C.R.P. test have been published by the Swedish Pile Commission

    (1970) and New York Department of Transportation (1974). In the

    C.R.P. test, the pile head is forced to move at a predetermined rate,

    normally 0. 0 2 in/min (0.5 m m/m in), and the load to achiev e the mov e

    ment is recorded. Readings are taken every two minutes and the test

    is carried out to a total movement of the pile head of two to three

    inches (50 to 75 mm) or to the maximum capacity of the reaction

    arrangement, which means that the test is completed within two to

    three hours.

    The C.R.P. tes t h as the ad vantage over the Quick Test that it en ab les

    an even better determination of the load-movement curve. This is of

    particular value in testing shaft bearing piles, when sometimes the

    force needed to achieve the penetration gets smaller after a peak

    value has b een reached . It also a gr ees with the testing in mo st other

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    engineering fields, which regularly use the C.R.P. procedure to deter

    mine strength and stress-strain relations. A C.R.P. test is best per

    formed with a mechanical pump that can provide a constant and non-

    pulsing flow of oil. Ordinary pumps with a pressure holding device,

    manual or mechanical, are less suitable because of unavoidable load

    ing variations. Also, the a bsolute requirement of simu ltaneou s reading

    of all load and deformation gages (changing continuously) could be

    difficult to achieve without a well trained

    staff.

    For the se reaso ns, the

    Quick Maintained-Load Test is preferable. For instrumented piles, a

    C.R.P. test is not suitable unless used with a very fast data acquisition

    unit.

    A fourth te st p rocedure is cyclic test ing . For deta ils cyclic proce

    dures, see Fellenius (19 75 ), and referen ces containe d therein. In rou

    tine tests, cyclic loading, or even single unloading and loading phases

    must be avoided. It is a common misconception that unloading a pile

    every now and then according to som e more or less logical sch em e

    will provide information on the toe movement. That it will not, but it

    will result in a destruction of the chances to analyze the test results

    and the pile load-movement behavior. In non-routine tests and for a

    specific purpo se, cyclic testing can b e use d, but thenafter completion

    of an initial test and when having the pile instrumented with at least a

    telltale to the pile toe.

    To emphasize: there is absolutely no logic in believing that anything

    of value can be ob tained from cyclic testing con sisting of one or a few

    occasional unloadings, or one or a few resting periods at certain load

    levels, wh en considering that w e are testing a unit that is subjected to

    the influence of several soil types, is already under stress of unknown

    m agnitude, exhibits progressive failure, etc., and wh en all we know is

    what we apply and measure at the pile head, while we really are inter

    ested in what happens at the pile toe.

    The constant-movem ent-increment-loading procedure is rather spe

    cial and of little interest to engineering practice.

    Unloading procedure

    When unloading the pile, a simple procedure

    is recommended, as follows: Reduce (leak) the pressure in the pump

    in decrem ents and take readings of the pressure and dial g a g es valu es

    at each level of reduced load as obtained. It is important that the jack

    piston d oes not reverse its direction of travel, that is, the pressure mu st

    not be increased even if the desired pressure or load level is missed.

    The first two decrements are to be small in order to enable the influ

    en ce of the piston friction, if any, to be determ ined. Then the unload ing

    con tinue s in so m e fourorfive larger decr em en ts until only a small load

    still is on the pile head, which is then unloaded in two small decre

    ments. Before removing the gages, a final reading is taken after the

    pile has been under zero load for about five minutes.

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    2.4 Reporting of Re sults

    The results of a static loading test must be presented in a report

    conforming to the applicable requirements of the ASTM standards.

    More specifically, the immediate test results should be provided in a

    table showing pertinent pile identification and the times for start and

    finish of the test, and, for each load increment, the load cell readings

    and load cell loads, the jack pressure readings and jack loads, move

    ments measured for each dial gage and averaged head movements ,

    and other recorded data.

    The load-movement readings should be presented in a diagram in

    th e first qua dra nt with the load on a linear scale on th e or din ate (vertical

    axis) and the movement on a linear scale on the abscissa (horizontal

    axis).

    To facilitate the interpretation of the test results, the diagram scales

    should be selected so that the l ine representing the calculated elast ic

    line of th e pile (the colu m n line ) will be inclined a t an an gl e of a bo ut

    20 degrees to the load axis. The slope of the elast ic l ine is computed

    from the following expression:

    (2.1)

    where

    = calculated elast ic shortening

    Q = applied load

    L = pile leng th

    A = pile cross sectional area

    E = elastic modulus of the pile material

    The calculation is best performed inserting all parameters in base

    units:

    Q in N (lb), L in m (inch), A in m

    2

    (in

    2

    ), and E in Pa (psi), which

    gives d in N/m (lb/inch). Then, division by 1 000 000 (2,000) gives d

    in KN/mm (tons/inch) and the elastic line is simple to draw.

    Often the time-movement curve is of interest. Also this curve should

    be draw n in the first qu ad ran t. Plot time in a linear scal e on the ab sc issa

    and movement in a l inear scale on the ordinate.

    3 . SAFETY CONSIDERAT IONS

    Safety should be foremost in mind when performing a static loading

    test. First of all , the safety of the persons present at the test, and, then,

    the safety of the test

    itself.

    3.1 Sa fety to Person s

    There are numerous accidents occurring at s tat ic tests , which have

    caused serious injury and death to persons. Common for them all

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    is that with some foresight and precautions they could have been

    avoided.

    The immediate and obvious detail to consider is the stack of sepa

    rate items placed between the pile head and the main reaction beam

    consisting of a jack, a load cell, a swivel plate, and some spacing

    plates. It is im po ssible to ensure that the pile is perfectly perpen dicular

    to the main b eam , that the jack, load cell, swivel plate, and sp ac ers are

    placed absolutely concentric and in perfect alignment with each other

    and the pile, or that the geometric center of the system coincides with

    the force center. The stack of individual parts is usually a good deal

    less stable than it appears and its parts can easily fall. Wearing a hard

    hat and toe reinforced shoes is advisable although such precaution

    does not replace care because they do not provide much protection

    from a falling steel plate. Consider also that the system is subjected to

    loads which can amount to several hundred tons, which builds large

    energy into the system that is released should a plate slip out of the

    stack or the pile fail sud den ly, which can hurl the items around injuring

    the bystanders. The stack must be retained by a cage protecting the

    per son s p ositioned near the pile, an d/or all parts be secur ed by a wire

    or rope that will catch them should they fall.

    Other safety concerns rest with the arrangement of load on the

    reaction platform. A good rule-of-thumb is not to build the platform

    load higher than its width. The founda tion of the load ed platform must

    be safe . Many testing failures are preceded by, eve n o riginate in, a

    shift of a platform foundation.

    When reaction is provided by anchors, make sure that should one

    anchor fail, the others must not act as a suddenly released slingshot

    sending beams and material swinging through the air.

    If at all possible, all gages should be read from a distance to elimi

    nate the need for going in under a test platform or close to a test set

    up.

    Use binoculars or a camera tele lens.

    Itis a goo d approach to rope off the imm ediate test site and proclaim

    the area off limit to everyone not actively participating in the perfor

    mance of the test. This goes for uninvolved curious onlookers, as well

    as for the involved ones such as the client and the owner. All persons

    involved should be on alert for strange noise and movements of the

    entire system. The person in charge should not become so absorbed

    by the task of collecting data to forget oc casion ally to walk around and

    visually inspect the test set-up for signs of distress concentrating on

    the following questions:

    1.

    Is everything plumb? In all directions?

    2 . Is there enou gh w eigh t on the frame?

    3. Is the jack in line with the pile?

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    4. Has th e dial ga ge ste m s moved side w ays indicating lateral insta

    bility

    5 . Are there any signs of leak of hydraulic oil from jack or pump?

    If th e answ er to any of th e que stio ns is NO , you mu st tak e the tim e

    to inves t igate what the cause is and you may have to abor t the tes t

    and rectify the s ituation. Do not hesitate about being assertive. An

    unsafe situation is not to be taken lightly and the need for safety must

    not be underes t imated.

    3.2 Sa fety to the Test

    Also li t t le things that do not harm any person may jeopardize the

    tes t. For ins tan ce, if th e reference beam is not prote cted from su ns hin e,

    the movement readings may be wrong. Or, if a reference beam is

    distu rbed (som eon e pu ts his foot up), th e data m ay be spoiled from the

    dial ga ge s con nec ted to that bea m . Then, if the reference be am s h ave

    been intercon nected , the dis tu rban ce of on e beam may offset the pos i

    tion of also the second beam and all data may be lost. Note, stiffening

    the reference beams by connecting them is a violation of the ASTM

    recommenda t ions .

    Also for rea so n s of safety to th e test, it is a goo d idea to ro pe off th e

    test area and make it off-limit for everyone not directly involved.

    3. 3 Points of W arning

    Performing a s tatic pile loading tes t can be a risky pro ce ss . The t es t

    arran gem en t must be des ig ned and buil t by per son s having e xp er ience

    from this ty pe of wo rk. Below is offered a che cklist for refe ren ce to th e

    danger points to cons ider before s tar t ing the tes t .

    1.

    Check tha t th e intende d m aximum load is sm aller than th e s truc

    tural strength of the pile by a safe margin.

    2 .

    Check that the maximum test load is smaller than about 90

    percent of the jack capacity.

    3 . Check tha t the maximum te st load is ob tained at a jack pre ssu re

    of about 80 percent of the maximum capacity of the pressure

    gage (manometer) .

    4 .

    Check tha t the reaction load available is abo ut 2 0 per cen t larger

    than the maximum test load.

    5 . Check that the pac kag e betw een the pile head and the main tes t

    be am (jack, load cell, swivel plate, and sp ac er p lates) are se cu re d

    in a cage or otherwise prevented from falling to the ground

    should they become loose dur ing the tes t .

    6. Previous ly used tes t beams should be inspected to ensure that

    their s trength has not been reduced by cutting or corrosion.

    7. Cut all un ne ces sary tem po rary w elds within th e reaction system

    before s tarting the test.

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    Fig. 4.1 Illustration of th e

    conceived failure load's

    dependency on the

    draughting scale

    8. Do not allow weld ing or torch cutting clos e to tensio n stee l su ch

    as high s trength threa d bars . The heat may w eake n th e s teel

    and create a dangerous s i tuat ion.

    9. Ensure tha t all pers on nel w ea rs a hard h at.

    10. Note tha t hydraulic valves or co nn ecti on s mu st not be tigh ten ed

    or otherwise adjusted while pressure is on. Jets of hydraulic

    fluid can cause considerable injury; whipping hydraulic hoses

    can kill.

    4 .

    INTERPRETATION OF FAILURE LOAD

    For a pile which is stronger than the soil, a failure load by plunging is

    reached when rapid movement occurs under sustained or s lightly in

    creased load. However, this definition is inadequate, because plunging

    requires large movements and the ultimate load reached is often less a

    function of th e capa city of th e pile-soil system and m ore a function of th e

    man-pump sys tem.

    A co m m on definition of failure load ha s bee n th e load for w hich th e

    pile head mo vem ent ex cee ds a certa in value, usual ly 10% of the diam eter

    of th e pile. This definition do es not con side r the elastic sho rtenin g of th e

    pile, w hich can be su bs tan tial for long p iles, wh ile it is neg ligible for s ho rt

    piles. In reality, a movement limit relates only to the allowable movement

    allowed by the superstructure to be supported by the pile, and not to the

    capacity of the pile.

    So m etim es, th e failure value is defined as load value at th e intersection

    of two straight lines, approximating an initial pseudo-elastic portion of the

    load-movement curve and a final pseudo-plastic portion. This definition

    results in interprete d failure load s, wh ich dep en d g reatly on ju dg em en t

    and, above all , on the scale of the graph. Change the scales and the

    failure value changes also, as i l lustrated in the load-movement diagram

    pre sen ted in Fig. 4 .1 . A loading test is influenced by man y o cc ur ren ce s,

    but the draughting manner should not be one of these .

    Without a proper def ini t ion, interpreta t ion becomes a meaningless

    venture. To be useful, a definition of failure load must be based on some

    mathematical rule and generate a repeatable value that is independent

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    Fig. 4.3 Davisson's offset limit

    method

    Fig. 4.4 Chin-Kondner's method

    initial variation, the plotted values fall on straight line. The inverse slope

    of this line is the Chin failure load.

    Generally sp eak ing, tw o points will determine a line and third point on

    the sam e line confirms the line. However, bewa re of this statem ent wh en

    using Chin's method .Itis very ea sy to arrive atafalse Chin value if app lied

    too early in the test. Normally, the correct straight line does not start to

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    Fig. 4.5 DeBeer's method

    Fig. 4.6 Brinch-Hansen's 90%

    criterion

    materialize until the test load h as p as sed the Davisson limit. As a rule, the

    Chin Failure load is about 20% to 40% greater than the Davisson limit.

    When this is not a case, it is advisable to take a closer look at all the test

    data.

    The Chin method is applicable on both quick and slow tests, provided

    con stant time increments are used. The ASTM standard metho d is

    therefore usually not applicable. Also, the number of monitored values

    are too few in the standard test ; the interesting dev elopm ent could well

    appear between the seventh and eighth load increments and be lost.

    Fig. 4.5 presents a method proposed by DeBeer (1967) and DeBeer

    and Wallays (1972), where the load movement values are plotted in a

    double logarithmic diagram. When the values fall on two approximately

    straight lines, the intersection of these defines the failure value. DeBeer's

    method was proposed for slow tests.

    Fig. 4.6 illustrates a method proposed by BrinchHansen (1963), who

    define s failure as the load that give s twice the m ovem ent of the pile head

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    Fig. 4.7 Brinch-Hansen's method

    (the 80% criterion)

    as obtained for 90% for that load. This method, also known as the 90%-

    criterion, has gained w idespr ead use in the Scan dinavian coun tries

    (Swedish Pile Commission, 1970).

    BrinchHansen (1963) also proposed an 80%-criterion defining the fail

    ure load as the load that gives four times the movement of the pile head

    as obtained for 80% of that load. The 80%-criterion failure load can be

    estima ted by extrapolation from the load-movem ent curve directly, which

    gives about 210 tons. The failure load according to the BrinchHansen

    80-percent criterion can also be more accurately determined in a plot

    which is very similar to that of the Chin-Kondner p lot. Fig. 4.7 sh ow s th is

    plot for the test data from the example test, where the square root of

    each movement value is divided with its corresponding load value and

    the resulting value is plotted against the movement.

    The following simple relations can be derived for computing the ulti

    mate failure, Q

    u

    , according to the BrinchHansen 80%-criterion:

    (4.1)

    (4.2)

    Where

    Q

    u

    = failure load

    A

    u

    = movement at failure

    C

    1

    = slope of the straight line

    C

    2

    = y-intercept of the straight line

    When using the BrinchHansen 80%-criterion, it is important to check

    that the point 0.80 Q

    u

    /0 .25 A

    u

    indeed lies on or near the mea sured load-

    movement curve.

    In the exa mp le c as e, Q

    u

    is 2 11 tons, which a gre es well with the value

    determined from the load-movement curve, directly.

    Notice that both the BrinchHansen's 80%-criterion and the Chin

    method allow the later part of the curve to be plotted according to a

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    Fig. 4.8 M azurkiewicz's meth od

    mathematical relation, and, which is often very tempting, they make an

    exact extrapolation of the curve possib le. That is, it is ea sy to fool

    oneself and believe that the extrapolated part of the curve is as true as

    the measured.

    In Fig. 4.8, the method by Mazurkiewicz (1972) is illustrated. First, a

    series of equally spaced lines parallel to the load axis are arbitrarily

    ch os en and drawn to intersect with the load-movem ent curve. Then, from

    each intersection, a line is drawn parallel to the movement axis, toward

    and crossing the load axis. At the point of intersection with the load axis

    of each such line, a 45 line is drawn to intersect with the line above.

    Th ese intersections fall, approximately, on a straight line which ow n inter

    section with the load axis defines the failure load. Mazurkiewicz' method

    is also , understandably, called the m ethod of multiple intersec tions .

    When drawing the line through the intersections, some disturbing free

    dom of choice is usually found.

    Fig. 4.9 illustrates a simple definition by Nordlund (1966) and Fuller

    and Hoy (1970). The failure load is equal to the test load for where the

    load-movement curve is sloping 0.05 inch per ton.

    Fig. 4.9 also shows a development of the above definition proposed

    by Butler and Hoy (1977) defining the failure load as the load at the

    intersection of the tangent sloping 0.05 inch/ton, and the tangent to the

    initial straight portion of the curve, or to a line that is parallel to the

    rebound portion of the curve. As the latter portion is more or less parallel

    to the elastic line (compare Fig. 4.3), Fellenius (1980) suggests that the

    intersection be that of a tangent parallel to the elastic line, instead.

    The Nordlund/Fuller and Hoy method penalizes the long pile, because

    the elastic movements for a long pile are larger, as opposed to a short

    pile; the slop e of 0. 0 5 inch/ton occu rs soo ner for a longer pile. The

    Butler and Hoy dev elopm ent tak es the elastic deformations into accou nt,

    substantially offsetting the length effect.

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    Fig. 4.9 Nordlund/Fuller and

    Hoy's method

    Fig. 4.10 Vander Veen's method

    Fig. 4.10 shows the construction of the failure load as proposed by

    Vander Veen (1 953 ).Avalue of the failure load , Q

    ult/

    is ch osen and values

    calcu lated from ln(1 - Q/Q

    ult

    ), are plotted against the movement. When

    the plot becomes a straight line, the correct Q

    ult

    has been chosen. The

    Vander Veen method w as p roposed long before po cket calculators w ere

    available. Without using tho se, h ow ever, its application is very time con

    suming.

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    Fig. 4.1 1 Com pilation of failure

    criteria

    In Fig. 4.11, the above determined nine values are plotted together.

    As sho wn , the offset limit of 181 ton s is the low est and the Chin value of

    235 tons is the highest. The other seven values are near the maximum

    test load of 207 tons.

    It is difficult to make a rational choice of the best criterion to use,

    be ca use the preferred criterion de pe nd s heavily on one's pa st exp erien ce

    and conception of what constitutes failure. One of the main reasons for

    having a strict criterion is, after all, to enable a set of com patible refere nce

    cases to be established. The author prefers to use, not one, but four of

    the criteria. The preferred criteria are the Davisson limit load, the Brinch-

    Hansen 80%-criterion, the Chin-Kondner failure load and the Butler and

    Hoyfailure load with the p rop osed modification.Inca se of an engineering

    report, the preference and experience of the receiver of the report may

    result in the use of also other methods. Naturally, whatever one's pre

    ferred mathematical criterion, the failure load or pile capacity value in

    tend ed for use in design of a pile foundation must not be higher than the

    maximum load applied to the pile in the test. A safety factor applied to

    an extrapo lated capacity is not reliable.

    The Davisson limit is chosen because it has the tremendous merit of

    allowing the engineer, when proof testing a pile for a certain allowable

    load, to d etermine

    in advance

    the maximum allowable movement for this

    load with consideration of the length and size of the pile. Thus, as pro

    posed by Fellenius (1975), contract specifications can be drawn up in

    cluding an acceptance criterion for piles proof tested according to quick

    testing methods. The specifications can simply call for a test to at least

    twic e the desig n load, as u sual, and d eclare that at a test load equal to a

    factor, F, tim es the d esign load, the m ovem ent shall be sm aller than th e

    elastic column c om pressio n of the pile, plus 0 .1 5 inch, plus a value equal

    to the diam eter divided by 1 2 0 . The factor

    F

    should be chosen according

    to circumstances in each case. The usual range is 1.8 through 2.2.

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    The BrinchHansen 80%-criterion is chosen because it usually gives a

    Q

    u

    -value, which is close to what one subjectively accepts as the true

    ultimate failure value. The value is smaller than the Chin value. However,

    the criterion is more sensitive to inaccuracies of the test data than is the

    Chin criterion.

    The Chin-Kondner method is chosen, because i t a l lows a continuous

    check on the test, if a plot is made as the test proceeds, and a prediction

    of the maximum load that will be applied during the test. Sudden kinks

    or s lope changes in the Chin line indicate that something is amiss with

    either the pile or with the test arrangement (Chin, 1978). The Chin value

    has the additional advantage of being less sensitive to imprecisions of

    the load and movement values .

    The Butler and Hoy method is chosen primarily because of i ts resem

    blance to the offset-limit method. In some cases, a Davisson limit load

    can be obtain ed withou t the in terpreter being willing to acc ep t intuitively

    that the pile has reached failure. (In such cases, the Chin value will be

    mu ch high er than th e D avisson limit). Further, as the Butler and Hoy slo pe

    of 0.05 inch/ton is not approached unless fa i lure is imminent , absence

    of a Butler and Hoy failure in addition to a high Chin value indicates that

    the particular Davisson value is imprecise. The reasons for the latter

    can be wrongly chosen values of pile elastic modulus or pile length, or

    imprecise or erroneous values of load or movement.

    5. FACTOR OF SAFETY AN D ACCEPTAN CE CRITERIA

    5.1 Fac tor of Sa fety

    The mo st com m on pu rpo se of a s tatic loading test is to d eter m ine

    the capacity of a pile or that the pile has an at-least capacity. The

    capa city is related to the desired safe load on the pile, th e allow able

    load, by a factor of safety, wh ich is th e ratio betw ee n th e cap acit y

    determined in the test and the allowable load. In so-called factored

    des ign , a res is ta nc e factor is applied to the capa city and a load

    facto r is app lied to th e load. In Euro pe, th e latter ap pr oa ch is called

    par tia l factor of safe ty app roa ch and is today the dom inant app roac h.

    The factor of safety is not a singular value applicable at all times.

    The value to use depends on the desired freedom from danger, loss ,

    and unacceptable consequence of failure, and on the level of knowl

    edge and control of the aspects influencing the variation of capacity

    at the s ite. Not least important are the method used to determine or

    define the ultimate load from the test results and how representative

    the test is for the s ite. For piled foundations, practice has developed a

    range of factors to apply, as follows.

    For exa m ple, in a testing pro gra m m e early in the d esig n w ork, using

    piles which are not necessarily the same type, s ize, or length as will

    be u sed for th e final projec t, th e safety factor ap plied could be 2 .5 . In

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    the ca se of tes t ing dur ing a final des ign ph ase , wh en tes t ing th e und er

    conditions more representative for the project, the safety factor could

    be reduced to 2.2. Then, when testing is carried out on the actual pile

    used for th e project an d installed by the actu al piling cont rac tor for

    purpose of verifying the f inal design, the factor commonly applied is

    2.0. Well into the project, when testing is carried out for proof testing

    purpose and conditions are favorable, the factor may be further re

    duced and become 1.8. Reduction of the safety factor may also be

    w arran ted w hen limited variability is confirmed by m ea ns of com binin g

    the design with detailed site investigation and control procedures of

    high quality. One must also consider the number of tests performed

    and the scatter of the test results between tests . Not to forget the

    assurance gained by means of incorporat ing dynamic methods for

    control l ing hammer performance and for capaci ty determinat ion

    alongside the s ta t ic procedures .

    The value of the factor of safety to apply depends, as mentioned, on

    the m ethod used to determ ine i t. A conservat ive m ethod , such a s the

    Davisson offset load, warrants a smaller factor than a method such as

    the B rinchHansen 80% -criterion. It is goo d prac tice to apply more th an

    one method for defining the capacity and to apply to each method its

    own factor of safety letting the smallest allowable load govern the

    design. As mentioned earlier , i t is not good practice to extrapolate the

    test results to a capacity larger than the maximum test load and apply

    a factor of safety to the extrapolated value. That is to say, a factor-of-

    safety appro ach should not be used with capaci ty determ ined from the

    Chin method.

    In a design geared toward determining the load distr ibution along

    a pile, the location of the neutral p lane , and t he s ettle m en t of th e piled

    foundation, the factor of safety may not be the governing aspect. The

    design may then be completed with a factor of safety that is larger

    than the mentioned values , as well as , in some cases , smaller . The

    more important the project, the more information that becomes avail

    able, and the more detailed and representative the analysis of the pile

    behaviorfor which a static test is only a part of the overall design

    effortthe more weight the settlement analysis gets and the less im

    portant the factor of safety becomes.

    5.2 A cc ep ta nc e Criteria

    Proof testing piles is carried out less for determining capacity (ulti

    mate resis tance; failure load) and more for determining an at- least

    capacity. The maximum test load is normally only twice the intended

    allowable load. In older days, the acceptance criterion for the test w s

    simply that the movement at the maximum load must not be larger

    than a specified value, and that after unloading, the net movement

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    must not be larger than a specified value. Usually the testing method

    w as the so-called sta nd ard ASTM me tho d. For sho rt piles , wh ich d em

    onstrate small 'elastic ' compression for the applied load, this was nor

    mally an economical and practical albeit somewhat l iberal criterion,

    while for long piles , i t was often uneconomically conservative. Also,

    the max imum -and-net-mo vement cr i terion cam e into pract ice w hen

    loads were much smaller than the current loads and when most s truc

    tures were less sensitive to differential movements. Apart from only

    using one point on the curve neglecting the information provided by

    the load-mov ement behavior of the tes ted pi le , the maximum -and-net-

    mo vem ent c r ite rion inc ludes the misconcept ion tha t the m ovem ent

    acceptable for the s tructure and the long-term movement of the pile

    cap has anything directly to do with the load-movement behavior of

    the tested single pile.

    If m ov em ent of the pile cap is crit ical to the d esig n, the de sign m ust

    include a proper settlement analysis of the pile group and the static

    pile test may have to include instrumentation of the piles. If not, then

    a simple factor of safety approach is sufficient as based on the shape

    of the load-movement curve and the capacity determined from the

    static test . From reasons of practical engineering and contractual as

    pects , the acceptance cr i ter ion should be based on the combinat ion

    that the offset limit and the failure load should not be reached before

    test loads of, say, 1.8 through 2.2 and 2.0 through 2.5 times the allow

    able load, respectively.

    6. INSTRUM ENTATION OF THE PILE

    6.1 Introduction

    In the routine static loading test, measurements are taken at the pile

    head only and it is impossible to estimate with any worthwhile accu

    racy the mobilized toe resis tance from load-movement data obtained

    at the pile hea d. That is , the pile-head load-m ovem ent d ata essentially

    only tell the total cap acity of the pile giving very little to aid an interp re

    tation of the load distribution in the test pile. Yet, in most tests, after

    having determined the tota l capaci ty, one may be equal ly concerned

    over wh at po rtion of the capa city is obta ined at the pile to e or over the

    lower portion of the pile, where is the neutral plane located, what is

    th e shaft re sis tan ce in a specific soil layer, etc . Th e co st s and efforts

    involved in addressing these questions vary with the specific condi

    tions and degree of accuracy required. However, already a minimal

    and low-cost instrumentation effort may give a considerable boost to

    the value of a static test.

    In

    brief

    instrumentation of the pile refers to instrumentation

    down

    the pile which is extra to the routine instrumentation at the pile head

    for pile head movement, applied load, and jack pressure.

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    Instrumentation consists of a wide array of efforts from the simple

    telltale rod inserted to the pile toe over installing a multi-telltale or an

    electrical s train gage system all through to the incorporation of sepa

    rate load cells . The topic is huge and the scope of these guidelines

    precludes providing details of the various instrumentation systems.

    Therefore, the views presented in this chapter are l imited to those

    necessary to familiarize the reader with the different aspects involved

    in instrumenting a pile. In an actual case, i t is necessary to make

    reference to mo re com preh ensiv e texts , such as Geo technical Ins tru

    m en tatio n for M onitoring Field Pe rfo rm an ce by Dunnicliff (19 88 ),

    which gives extensive background to instrumentation of piles .

    6.2 Telltale Instrumentation

    The static loading test can be substantially enhanced by placing

    telltale s in the pile. A telltale is a rod (or wire) wh ich lowe r en d is

    connected to the pile, usually at the toe, but which stands free from

    the pile along its overall length by m ea ns of a guide-pipe arra ng em en t.

    By attach ing a dial ga ge at th e up per end of the rod and m easu ring

    the change of dis tance between the rod top and the pi le head, the

    sho rtenin g of the pile during th e test is m onitored . The telltale rod tells

    a tale: that of the movement of i ts lower end and, therefore, of the

    movement of the pile at the location of the lower telltale end in relation

    to the pile head position. The absolute movement of the pile toe is

    obtained as the measured pi le shor tening subtracted f rom the move

    ment of the pile head.

    With use of some foresight and planning, tell tales can be installed

    rather easily and cheaply in all types of piles . Suggestions for s imple

    te l l ta le arrangements are included in the ASTM D1143 s tandard with

    reference to arrangement for telltale rods in pipe piles, steel H-piles,

    and wood piles. Naturally, a telltale can also be installed in precast

    prestressed concrete piles if they are equipped with a guide pipe cast

    in the pile in the precast yard. Alternatively, outside placing of guide

    pipes can be used. Instead of a stiff rod, a telltale can also consist of

    a str etc he d wire . Telltales can b e installed singly or as m ultiple tell

    ta le .

    For details, see Dunnicliff (1988).

    Fig. 6.1 pr es en ts an ex am ple of tes t results from a static loading tes t

    on a pre cas t co nc rete pile. A guide-pipe for a tell tale had be en cas t in

    the pile allowing a telltale to be inserted to the pile toe after the driving

    to monitor the compression (shortening) of the pile.

    The dif ference between the pi le head movement and the movement

    of th e telltale end is th e sh orte nin g (or, in uplift tes tin g, th e leng then ing )

    of the pile between the pile head and the location of telltale end.

    The shortening value can be transferred to a value of s train over the

    particular length of the pile by dividing the value with the length. By

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    Fig. 6.1 The load-movement

    diagram of a pile

    equipped with a telltale

    to the toe of the pile.

    multiplying the strain with the modulus of elasticity (that is, applying

    Hooke s Law), the average stress in the pile over the telltale length is

    obtained. By multiplying the stress with the cross sectional area of the

    pile, the average load in the pile is obtained.

    In the case of a constant unit shaft resistance, the average load is

    equal to the load in the middle of the pileor middle of the telltale

    length. In the case of a linearly increasing unit shaft resistance, the

    average load is equal

    to

    the load

    at a

    level located somewhere between

    the midpoint and the upper third point. Obviously, knowledge of the

    distribution of the shaft resistance is essential for the evaluation of the

    load distribution.

    The mathematical formula is as follows:

    (6.1)

    where

    Q = average load

    A = cross sectional pile area

    = elastic modulus

    L= shortening (lengthening) of the pile

    L

    = pile length

    Having several telltales in a pile results in several values of average

    load andanimprovement of the representativeness of the load distribu

    tion evaluated from the measurements. Having two telltales results in

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    three ave rage value s of load; the third one being obtained from the

    difference in compression measured over the distance between the

    two telltale ends connected to the pile. Correspondingly, having three

    telltales results in six load va lues , etc. There is a practical limit, b ec ause

    from primarily practical co nsid era tion s of accura cy, it is not w orthw hile

    to have telltale lengths and distances shorter than about 5 to 8 metre

    (15 to 25 feet).

    When using telltales, the accuracy of the compression measure

    ments must be better than the accuracy usually accepted for move

    ment measurements.

    The nominal precision of measurements of movement using dial

    gages is usually only 0.025 mm (0.001 inch). The actual accuracy of

    the values is, of cour se, smaller than the precision. At best w hen using

    mecha nical g ag es , the error is about 0.1 mm (0. 0 05 inch) or larger. On

    special occasions, dial gages with a ten times finer reading precision

    are used, the ten times finer gages will have a smaller error, but not a

    ten times smaller.

    It is necessary to have dial gages with stems that are long enough

    to allow the telltale records to be taken during the entire test without

    having to reset the gages or to shim them, because otherwise errors

    are introduced which will destroy the value of the records.

    A telltale rod must not be subje cted to force s alon g its length or be

    let to snake and m ove about. Therefore, it is usually installed in a sle ev e

    or a guide pipe. To minimize friction, the outside of the rod is well

    greased and/or the annulus between the rod and the sleeve is filled

    with lubricating oil. The exception being telltales which are made up

    of very heavy duty pipes capable of standing free inside a pipe pile

    and where low accuracy is accepted.

    Theoretically, it would s ee m as if it d oes not matter if on e refe ren ces

    the upper end of the telltale to the m easuring beam , in which ca se on e

    m easures m ovemen t, or to the pile head, in which ca se one m easures

    shortening. By simply subtracting the telltale measurement from the

    pile head mo vem ent, on e o btains the other value. How ever, in practice,

    one should always measure the shortening directly, that is, reference

    the telltale to the pile head , beca us e shortening data u sed to d etermine

    strain and stress, require an order of magnitude or better accuracy

    than mo vem ent data do. And any reading, beitfrom the pile-head g ag e

    or the telltale gage, is obtained with some inaccuracy. Having to take

    the difference between two readings to get the shortening value, in

    creases the inaccuracy in the shortening value as opposed to measur

    ing it directly. Therefore, shortening, requiring the higher level of accu

    racy, should be measured directly and telltale dial gages should be

    installed to measure between the telltale upper end and the pile head.

    An additional reason is that a tilting of the pile head will result in

    greater error for a telltale measuring movement (reading against the

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    reference beam) as opposed to the te l l ta le reading compress ion di

    rectly (referenced to the pile head).

    Apart from the o bviou s tha t results of an analysis of tell tale m eas ure

    ments depend foremos t on the accuracy of the measurements , the

    analysis introduces the modulus of the pile material and the results

    depend also on how accurate ly the modulus is known. Steel has a

    constant modulus and steel piles are suitable for tell tale instrumenta

    tion. In co ntras t, the m odu lus of co nc rete is not co ns tan t over th e s tr es s

    range considered in a s tatic loading test. Therefore, tell tale measure

    ments in concrete piles and concreted pipe piles are difficult to ana

    lyze. As m en tion ed , strain eva luate d from telltale da ta is ob tain ed from

    rea din gs of two telltales , w he rea s s train is ob taine d directly from strain

    ga ge s . For th es e re aso ns , apar t from w hen te l l ta les are placed a t the

    toe of a pile, tell tales in con cre te piles should not be u sed as th e

    primary gage for determining load.

    For evaluating load in th e teste d pile, th e accu racy of the m eas ure

    ments must be very high. This means that the mechanical type dial

    gages, even those with high precision gradation, are not suitable. Lin

    ear voltag e dis pla cem en t tra ns du ce rs , LVDTs, are preferred.

    In fact, w hen planning a s tatic loading tes t and con siderin g th e

    inclusion of tell tales , it is recom m en de d tha t the telltales be limited to

    one to the toe and one back-up placed, say 5 metre (15 feet) above

    the toe. To obtain data which are useful for a detail analysis of load

    distr ibution, the rest of the in strum entation for me asurin g strain should

    be electrical s train gages.

    The primary purpose of telltale instrumentation of a test pile is to

    determine movement and in par t icular the movement of the pi le toe .

    For any pile, where the elastic shortening or lengthening of the pile is

    difficult to calculate from pile material data and geometry with suffi

    cient accuracy when determining the movement of the pile toe, a tell

    tale to the pile toe should be installed. This means that most tests on

    piles of embedment length exceeding about 15 m (50 ft) will benefit

    from having a telltale installed to the to e of th e pile.Asingle toe telltale

    is easily installed and its co sts a re insignificant in relation to th e ov erall

    costs of the test, as well as to the benefits derived from the mea

    surement .

    6.3 Strain Ga ge Instrumentation

    To determine load at a point in a pile with some accuracy, necessi

    ta tes s tra in gages . Stra in gages can be e lectr ical res is tance gages or

    vibrating wire gages. In very cursory principle, the s train gage reacts

    by chan ging i ts res is tan ce or f requency in respo ns e to a shor tenin g or

    lengthening and the response is picked up by a read-out ins trument

    and calibrated to s train. As mentioned earlier , the s train can be trans-

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    ferred to s tress and/or to load. Dunnicliff (1988) presents a number of

    aspects re la ted to us ing s tra in gage ins trumented pi les .

    As opposed to telltale data, load values obtained by means of s train

    g ag es are not av erag e lo ads over a length of a pile, but th e load acting

    at the location of the gages. Furthermore, the s train gage will provide

    strain data which are an order of magnitude or better than obtainable

    with the best tell tale system. However, the accuracy of a s train-gage

    dete rm ined load value still relies on the accu racy of the elastic m odu lus

    of the pile material which is used with the strain data. In other words,

    the s train gage uses the pile as a part of the load determination.

    Most s train-gages have a tendency to drif t and, therefore, s train

    gages may not be very accurate for measurements s tre tching over a

    longer period of time.

    It is not possible to have a telltale in a pile before it is installed in

    the grou nd . Therefore, tell tales are zer oe d to the con dition s of s train

    and load existing in th e pile at th e time of th e ins tallation of the telltale .

    In contrast, some strain gages can be installed before driving a

    prem anufactured pile and be theoret ical ly zero ed to the s tre ss and

    strain con diti on s in th e pile im m ediately after th e driving or even befo re

    it was driven. However, the driving stresses usually cause the zero

    value to drif t , and normally a new reference reading under zero condi

    tions m ust be taken before every static loading. For this reas on , the

    load changes induced in a pile between its installation and a test are

    normally lost and the data interpreted without consideration of such

    effects . Chapter 8 discusses methods of overcoming these difficulties .

    Stra in gage ins trumentat ion cos ts more than te l l ta le ins trumenta

    tion, s train gages must be installed by well trained technicians, and

    they are sens i t ive to mechanical damage and mois ture . While a toe

    telltale should be incorporated in almost every static test , s train gages

    belong to special projects with specific questions to address in the

    test.

    6.4 Load Cells

    So m etim es , it is nec essa ry to very accurate ly determ ine th e load not

    just at the pile head but also down the pile. In particular when long

    term stability is desired, special load cells must be designed to fit

    the pile that are insensitive to time effects , moisture changes, and

    properties of the pile material. Such load cells are expensive and not

    readily available, but they do exist. Details on them, however, lie out

    side the scope of this publication.

    7. DETERMINATION OF ELASTIC MO DULUS FOR USE WITH

    STRAIN DATA

    7.1 Ba sic Principles of Stre ss Stra in A na lysis

    In a s tatic pile loading tes t wh ere th e pile is instrum ente d with s train

    g ag es or tell tales , the g ag es serv e to de term ine the axial s train induc ed

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    in the pile by the applied load. The strain data are used to evaluate the

    load distribution in the pile according to Hooke's Law, that is, the

    stress-strain relation expressed by Eq. 7.1

    (7.1)

    where

    s t ress

    E = m odu lus of pile m aterial

    L = ch an ge of length (telltale length)

    L = leng th (telltale length)

    = strain

    Fig. 7.1 shows a typical stress-strain diagram of data from an instru

    mented loading test on a pi le with constant elast ic modulus. The l ine

    with da ta points that is curved near the origin and be co m es l inear

    tow ard higher strains, the upp er l ine, indicates m ea su re d data. The

    line which is straight from the origin, the lower line, is the theoretical

    elastic line for a column with equal properties to that of the pile. The

    difference be tw ee n the lines is, of co ur se , du e to shaft re sist an ce act

    ing on the pile in the loading test.

    All shaft resis tanc e has bee n overc om e in the test , wh en the m ea

    su red curve be co m es paral lel to the theore t ical . W hen evaluating

    th e res ults from a loading test, finding this point is de sira ble , altho ug h,

    in practice, its location is often difficult to determine.

    However, by plott ing the tan ge nt m odu lus of the m ea su re d curve,

    the point bec om es easi ly discernible. The tan ge nt m odulus is the slope

    of the curve and it is plotted as the increment of load divided by the

    increm ent of strain plotted aga inst the strain. The tan ge nt m odulus plot

    of the stress-strain lines is shown in Fig. 7.1B. The tangent modulus,

    or, more correctly termed, the chord modulus initially reduces with

    increasing strain to become constant at a certain amount of strain.

    This occurs when al l the shaft resistance has been overcome and the

    constant value is equal to the pile modulus.

    Often, the exact modulus of the test pile is not known. Then, the

    tan ge nt m odulus plot be co m es a valuable aid in determ ining the modu

    lus,

    which then is used in the calculations to determine the distribution

    of the load in the pile.

    7.2 Actual Te st Re sults

    Fig. 7.2 presents actual test results from a static loading test on a

    steel pi le. The pile w as e quipp ed with two tel l tales, on e u ppe r and on e

    to the toe of the pile. The figure s ho w s the app lied load at th e pile hea d

    plotted a ga inst m ea sur ed strain (i.e., sho rten ing d ivided by telltale

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    Fig. 7.1 Typical data from an instrumented static pile

    loading test on a pile with a constant

    modulus. A. Stress-strain diagram of the pile

    head (upper curve) and of the corresponding

    free standing column. B. Plot of tangent

    modulus against strain. (After Fellenius,

    1989).

    length) for the upper and lower telltales and for the d ifference be tw een

    the telltales, i.e., the strain along the bottom portion of the pile.

    It is very difficult to obtain anything quantitative from the diagram

    in Fig. 7.2A . H owever, w hen studying the diagram in Fig. 7.2B sho w ing

    the tangent modulus plot, it can easily be determined that the

    curve

    for the upper telltale indicates that a constant modulus (a horizontal,

    straight line portion) develops at a value of 0.3 millistrain, which oc-

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    Fig. 7.2 Load-strain and modulus diagrams. A. Load-

    strain diagram for tw o telltale lengths and for

    the difference between the two telltale

    lengths. B. Tangent modulus diagram for the

    two telltale lengths and for the difference

    between the two telltale lengths. (After

    Fellenius, 1989)

    curred wh en the applied load wa s 1,0 70 KN (1 2 0 tons). For the lower

    telltale, a constant modulus is indicated for a strain of 0.8 millistrain

    occurring when the applied load was 2,450KN(275 tons). Finally, the

    curve for the telltale difference (bottom portion of the pile) indicates a

    constant modulus at a strain of 0.5 millistrain at the applied load of

    2 ,4 9 0 KN (2 80 tons).

    The analysis of the tangent moduli for a range of applied load of

    2 ,5 1 8 KN to 2 ,6 7 0 KN (2 8 3 to 3 0 0 tons) indicates a modulus for the

    upper, lower, and bottom portion telltale lengths, of 2.776, 2.785, and

    2.847 MN/strain (312, 313, and 320 ton/millistrain). The agreement

    between the upper and lower telltale values is excellent. It is not sur

    prising that the value for the lower portion is slightly off as any inaccu-

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    racy in the te l l ta le readings would be exaggerated when taking the

    difference of them.

    Thu s, th e evaluation indic ates tha t the tan ge nt m odu lus of th e pile

    cro ss section is equal to 2 .78 M N/strain (31 2 ton/m illis train). By in

    serting this value into the conventional relation LOAD = AREA times

    MODULUS tim es STRAIN with the cro ss section al area equal to 12 8.5

    cm

    2

    (19.9 in

    2

    ) , an ela stic m odu lus of 2 1 4 GPa (3 1 ,0 0 0 ksi) is ob

    ta ined, which compares well with the usual ly assumed value of 210

    GPa, when considering the accuracy of, in particular, the values of

    cross sectional area of the pile and of the guidepipes.

    The analysis becomes a little bit more difficult when evaluating

    strain data from other than steel piles , i .e . , concrete piles or concrete-

    filled pipe piles. Contrary to common

    belief

    a concre te column does

    not exhibit a linear stress-strain relation when loaded. That is, the

    Young's modulus of concrete reduces with the applied load. Fig. 7.3A

    illustrates an assumed stress-strain curve of a concrete column (lower

    line) having a s tres s dep en de nt mo dulus . It has bee n a ssu m ed that th e

    line is a sec on d de gr ee curve and th at the final s lop e of th e line is 30 %

    of the initial slop e. This redu ction of the s lop e, th at is, th e m od ulu s, is

    extre m e, and ha s been cho sen for reas on s of instructional clarity. (An

    example of an actual case will be given later).

    The upper curve in Fig. 7.3A, the line with the data points , shows

    the same column taken as a pile subjected to shaft resis tance. As in

    the ca se of the pile with the co ns tan t m odu lus il lustrated in Fig. 7 .1 ,

    as soon as all the shaft resis tance has been overcome, the two lines

    are parallel. Due to the curving of the lines, it is very difficult to tell

    when this occurs , however .

    In Fig. 7.3B, the tangent modulus of the column line is plotted

    against the strain (solid line). Because the stress-strain relation for the

    column has been assumed to fol low a second degree equat ion, the

    tangent modulus is a s traight l ine, and, as the modulus is not constant

    but reducin g, the line s lo pe s dow nw ard with increasing strain. The line

    with the d at a poin ts is the tang en t mo dulus line for the pile. It be

    comes parallel with that of the column after the shaft resis tance has

    been overcome. As shown, i t plots s lightly below the column line.

    Extrapolating the pile modulus line to the y-axis and integrating it,

    wou ld result in a resto red colum n cu rve located marginally below

    the true column stress-strain curve in Fig. 7.3A.

    7.3 Mathematical Relations

    Mathematically, the lines and curves are expressed, as follows:

    The equation for the tangent modulus line is :

    (7.2)

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    Fig. 7.3 Typical data from an instrumented static pile

    loading test on a concrete pile with a

    modulus reducing with increasing stre ss. A.

    Stress-strain diagram of the pile head (upper

    curve) and of the corresponding free standing

    column. B. Plot of tangent modulus against

    strain. (After Fellenius, 1989).

    where

    E

    t

    = the tangent modulus

    = induced stress

    = induced strain

    A = slope of the tangent modulus line

    B = Y-intercept (initial tangent modulus)

    Integrating the tangent modulus line results in the following equation

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    Fig. 7.4 Load-strain and m odulus

    diagrams from a static

    loading test on a

    prestressed concrete

    pile.

    A. Load-strain

    diagram for two telltale

    lengths and for the

    difference between the

    tw o telltale len gths. B.

    Tangent modulus

    diagram for the two

    telltale lengths and for

    the difference between

    the two lengths.

    (After

    Fellenius,

    1989)

    for the column stress-strain relation:

    (7.3)

    And the stress in the pile for an induced strain:

    = E

    s

    (7.4)

    where

    E

    s

    = the secant modulus

    and

    (7.5)

    7.4 Example from a Pile w ith a Non -Constant M odulus

    The tangent modulus method of evaluation applied to pi les of non-

    co ns tan t ela stic m odu lus is illustrated in Fig. 7.4 by th e resu lts from

    a s tat ic loading tes t on a precas t pres t ressed concrete pi le equipped

    with several telltales. Data from two telltales have been chosen for the

    illustration: Telltale 7 at a depth in the pile of 3 8. 6 m (12 6. 64 feet) a nd

    Tell tale 9 at a depth of 50.2 m (164.62 feet) , where the maximum

    movements relat ive to the pi le head measured for the tel l tale points

    w ere 11 .3 mm (0.44 inch) and 24 .9 m m (0.98 inch), respectively. Th ese

    telltales were chosen for reasons of ensuring that all or most of the

    shaft resistance over the tel l tale lengths had been overcome at the

    maximum load, which is not the case for the lowest telltale lengths.

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    Fig. 7.4A shows the applied loads plotted against the measured

    strains over the two telltale leng ths and over the difference be tw een

    the two telltales. It is obvious that the lines are curved. An immediate

    question wh en seein g such curves is: are they curved bec au se the

    shaft resistance is not yet fully overcome, or because the modulus is

    reducing with increasing load, or both?

    The answ er to the question is given in Fig. 7.4B , show ing the ta ng ent

    modulus plot of the data. The tangent modulus lines are becoming

    straight at larger strains, which, indeed, indicates a second degree

    curve for the stress-strain relation for where shaft resistance is not a

    factor.

    The tangent modulus lines are not only used to evaluate at what

    applied load the shaft resistance along the pile was fully mobilized, but

    also for determining the s ecan t m odulus of the pile material (need ed for

    calculation of the load in the pile according to Eqs. 6.1 and 7.1).

    Linear regression of the data points making up the straight portion

    of the three lines may be used to provide the equation of the modulus

    lines,

    that is, to determ ine the con stan ts A and B in Eq. 7.2. Reg ression

    of the modulus line for Telltale 7 results in that the constants A and B

    are equal to2.14 KN/millistrain and 4.877 KN/millistrain, respec

    tively (in English units: 0.240 ton/millistrain and 548.2 ton/millis-

    train, respectively). The linear regression correlation coefficient is

    0 . 9 9 8 0 .

    Applying Eqs. 1 through 4 , results in the follow ing va lue s of initial

    and final tangent moduli, and final secant modulus:

    Initial E

    t

    = 37.8 Pa(5,480 ksi)

    Final E

    t

    = 16 .2 GPa (2 ,3 4 0 ksi)

    and Seca nt E

    s

    = 2 7 .0 GPa (3 ,9 0 0 ksi)

    Inserting the values of A and B into Eq. 2 gives the average load in

    the pile over the length of a telltale as a function of induced strain:

    Q = - 1 . 0 7

    2

    + 4880 (KN)

    In English units the relation becomes:

    Q = - 0 . 1 2

    2

    + 5 4 8 (tons)

    Naturally, the tan gent mo dulus m ethod is not restricted to the analy

    sis of telltale data, but are as easily applicable to strain gage data. (In

    fact, a considerable improvement of the accuracy of the load determi

    nation is obtained by using strain gages directly in lieu of telltales).

    One of the most immediately noticed benefits of the tangent modu

    lus method is that inaccuracies in the data become readily apparent.

    For example illustrating this aspect, see Fellenius (1989).

    By means of the tangent modulus analysis, strain measurements

    can be analyzed to determine accuracy, to establish at what applied

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    load th e shaft r esis tan ce is fully mobilized, and to e valu ate w ha t value

    of the secant modulus to use for determining the load distr ibution in

    th e pile in th e data redu ction effort following the tan ge nt m odu lus

    analys is . A data reductio n shou ld co nsid er factors s uch a s th e residual

    strain in the pile, as well as variation between individual gages.

    8 . INTERPRETATION A ND EVALUATION OF INSTRUMENTATION

    DATA

    8.1 Ba sic A na lysis of Telltale Data

    When analyzing data from a telltale instrumented loading test, the

    toe resis tance of the pile can be estimated from the values of average

    load calculated according to Eq. 6.1 from the telltale measured short

    ening of the pile. Building on the assumption of constant unit shaft

    resistance acting along the full length of the pile (the telltale length),

    the following relations can be derived (Fellenius 1980):

    (6.1)

    R

    t

    = 2 Q

    a v e

    - Q

    h

    (8.1)

    R

    s

    = Q

    h

    - R

    t

    (8.2)

    Where

    Q

    ave

    = av era ge load in th e pile

    A = cross sectional area of the pile

    AL = m eas ure d c om pres sion of th e pile

    L = pile or telltale leng th

    R

    t

    = toe res is tance

    Q

    h

    = load applied to the pile head

    R

    s

    = shaft re sis ta nce

    The data for analysis should be chosen from when the applied load,

    Q

    h

    , is closest to the failure load obtained from an analysis of the pile

    head load-movement data (Chapter 4).

    Instead of assuming constant unit shaft resis tance, i t is assumed

    tha t the unit shaft resis tan ce inc rea ses linearly ( triangular distribution),

    the relation (Eq. 8.1) for the toe resis tance becomes:

    Rt = 3 0

    a v e

    - 2 0

    h

    (8.3)

    Where

    R

    t

    = toe res is tan ce

    Qave = average load in the pile

    Q

    h

    = load applied to the pile head

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    Fig. 8.1 Load-movement diagram for shaft and toe

    resistances assuming that the unit shaft

    resistance is either constant (rectangular)

    or linearly increasing (triangular).

    By inserting test data into the equations, the toe and shaft resist

    ances can be placed in between the two extremes of unit shaft resis

    tanceconstant and linearly increasing, respectively. Fig. 8.2 shows

    a plot of the resulting ranges of resistance for the example given in

    Fig. 8.1 .

    8.2 Leonards and Lowell's Method of Analysis of Telltale Data

    Leonards and Lovell (1978) presented an analysis method for de

    termining the load distribution in a pile instrumented with one telltale,

    where only the relative distribution of unit shaft resistance needs to

    be known. Alternatively, the ranges of the relative distribution are

    known and an upper and lower boundary type analysis is performed.

    The shaft resistance does not need to be uniform, but can be of any

    irregular distribution. The Leonards-Lovell method of analysis builds

    on a few basic definitions as illustrated in Fig. 8.2 for a pile of a

    length,

    L,

    subjected to a load

    at

    the pile head,

    Q

    h

    .

    The applied load has

    mobilized a shaft resistance,R

    s

    and a toe resistance, R

    t

    The middle

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    Fig. 8.2 Basic concep ts of the Leonards-Lovell

    method.

    diagram shows the distribution of load in the pile, Q

    z

    , from the pile

    head to the toe, and to the right is shown a diagram of the unit shaft

    resistance, r

    s

    , acting along the pile.

    If the pile was a free standing column, there would be no shaft

    resistance and the toe resistance would be equal to the applied load.

    In the test, the applied load ca us es a com pression of the pile, L,

    which is measured by mea ns of a telltale to the pile toe . The com pres

    sion can also be calculated by means of the following relation:

    (8.4)

    When the pile has no shaft resistance, that is, acts as a column, the

    expression for the compression becomes:

    (8.5)

    Of course, the compression for a column can always be calculated,

    wh ereas the compression for

    a

    pile is

    a

    function of an unknown amou nt

    of shaft resistance. The comp ression is measured in the test, how ever,

    and it is useful to define a ratio between the measured compression

    of the pile and the compression of an equivalent column, as follows:

    (8.6)

    The compression of the pile obtained from shaft resistance only is

    L

    s

    . It cannot be measured, but it can be calculated, as follows:

    (8.7)

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    The corresponding compress ion for a column subjected to a load

    equal to the shaft resis tance cannot be measured, either, but i t also

    can be calculated, as follows:

    (8.8)

    A ra tio betw een the two calcula ted shaf t-comp ress ion values is de

    fined, as follows:

    (8.9)

    As shown by Leonards and Lovell (1978), the ratio is equal to the

    relative distance from the top of the embedded portion of the pile to

    the centroid of the area of the unit shaft resistance distribution (length

    to centroid over em be dm en t length consid ered) . Thus , for a con s tan t

    unit shaft resistance (rectangular distribution), C is equal to 0.5. For a

    linearly increasing unit shaft resistance (triangular distribution), C is

    equal to 0.67.

    The ratio, C, is de term ine d from a know n relative distribution of sh aft

    resi s tan ce ob tained from bore ho le data a nd oth er information. It is

    not necessary to know actual values , only the general shape of the

    distribution.

    Also a third ratio is defined in th e L eonards-Lovell m eth od : th e ratio

    between the toe res is tance, R

    t

    , and the applied load, Q

    h

    as follows:

    (8.10)

    Leonards and Lovell (1978) show that the alpha-ratio can also be a

    function of C and C, as follow s:

    (8.11)

    The Leonards-Lovell method consists of determining the appropriate

    C-ratio from the soil profile data and the C'-ratio from the calculated

    column compress ion and the measured actual compress ion. Then, the

    portion of the applied load that reaches the pile toe as toe resis tance

    is obtained from Eq. 8.11.

    8. 3 Exam ple of a Leonards and Loveil's A na lysis

    A static loading tes t has bee n performed on a s teel pile and th e

    applied load closest to the ultimate load is 230 ton. At this load, the

    m eas ure d c om pres sion of th e pile w as 1.061 inch. The length of the

    pile (tell-tale length, rather) is 90 feet and the cross sectional area is

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    14 in

    2

    . What values of shaft and toe resistances were mobilized in the

    test?

    Inserting the data in Eq. 8.5, a value of the column compression is

    obtained, as follows:

    Then, Eq. 8.6 gives the C -ratio:

    Assume that the shaft resistance is constant along the pile, which

    m ea ns that the C-ratio is equal to 0.5 . Then, Eq. 8.1 1 giv es the -ratio,

    as follows:

    and Eq. 8.10 gives the toe resistance:

    R

    t

    = a Q

    h

    = 0 .73 4 2 3 0 = 169 tons

    and the shaft resistance is:

    R

    s

    = Q

    h

    - R

    t

    = 2 3 0 - 169 = 61 tons

    A linearly increasing shaft resistance would have given a C-ratio

    equal to 0.667, instead, and the a-ratio, as follows:

    and Eq. 8.10 the toe resistance:

    R

    t

    =

    Q

    h

    = 0 .601 2 3 0 = 13 8 tons

    and the shaft resistance is:

    R

    s

    = Q

    h

    - R

    t

    = 2 3 0 - 138 = 92 tons

    Thus,

    depending on whether the unit shaft resistance is constant or

    increases linearly, the mobilized toe resistance is 169 or 138 tons,

    respectively.

    The example data could just as well have been analyzed using the

    simple relations expressed in Eq. 6.1 and Eqs. 8.1 through 8.3. How

    ever, not if the distribution of shaft resistance had been in a soil for

    which more complicated distributions had been valid.

    Furthermore, the simple relations do not lend themselves toward

    analyzing the data from several telltales in a pile, but the Leonards-

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    Lovell method does . For ins tance, to analyze the compress ion mea

    sured between two points in a pile as obtained from taking the differ

    ence between two te l l ta les measurements , the C-rat io for the about

    trapezoidal distr ibution of shaft resis tance between the points is easily

    estimated and the analysis rapidly performed.

    Having more than two telltales in a pile, will provide a means for

    matching load distr ibutions calculated from compressions over differ

    ent lengths. Obviously, while the calculations are s imple, having more

    than tw o telltales in a pile will then ne ce ssi tate carrying out the calcula

    t ions by means of a computer . Matching the resul ts means t rying out

    which C-ratio that will give the same load distribution along the pile

    for all compression data over all telltale lengths (Lee and Fellenius,

    1989) .

    9. INFLUENCE OF RESIDUAL CO MP RESSION

    9.1 Residual Co m pression in a Leonards-Lovell A na lysis

    Residual com pres sion is com pres sion indu ced in th e pile from re-

    consolidation of the soil around the pile after the installation, or com

    pression induced in the pile due to negative skin fr iction occurring

    before the com m en cem en t of the tes t . In mo st analyses , res idual com

    pression is ignored by assuming that all tell tale readings show zero at

    the s tar t of the tes t and only consider ing the compress ions imposed

    and measured during the test. However, as this can introduce large

    errors into the evaluation of load transfer, the analysis should be ex

    tended to include residual compression or, at least, to investigate the

    consequence of a potent ia l res idual compress ion.

    The significance of the effect of residual compression can be dem

    onstra ted by adding a small value to the measured shor tening of the

    pile before p roce edin g with the analys is . For the exa m ple pr ese nte d

    above, a residual compression of a mere 0.1 inch included in the

    analysis, results in the following:

    The ne w measu red com press ion bec om es 1 .061 + 0 . 10 0 =

    1.161 and the ne w C'-value be com es:

    The C-values , 0.500 and 0.667, are unchanged and, therefore , th