1 2 ST-01 念\\\ STANDARD PRECISION POSITIONING STAGES -GUIDE- Standard Precision Stages Guide STANDARD PRECISION POSITIONING STAGES -COMPARISON TABLE- Comparison Table -High Precision Stages and Standard Precision Stages- QOverview Misumi's Standard Precision Positioning stages are ideal as adjustment units for inspection, assembly and processing instruments, jigs and etc. Compared to legacy (high precision) positioning stages, Misumi's Standard Positioning Stages, developed with adequate level of precision (i.e. straightens, parallelism, parallelism of motion) for assembly automation-related applications are lower in price. QFeatures 1. Low price By streamlining the functionality and precision level that is acceptable for automation- related applications (not for optical, experimental use), lower price of 20%-35% is achieved. 2. Short delivery time All styles are shipped in 3 days QProduct Lineup 22 Styles are available. Cross-Roller Stages 3 Types x 3 Sizes = 9 Models Rack & Pinion, Dovetail Stages (To be released in April 2010) 3 Types x 3 Sizes = 9 Models Long-travel, Rack & Pinion, Dovetail Stages (To be released in April 2010) 2 Types x 2 Sizes = 4 Models QGuiding Mechanism Cross-Roller Guide Cross-roller guides incorporate two cross rollers connecting upper and lower plate resulting in high precision positioning. Dovetail Slide This mechanism consists of two precision ground flat surfaces sliding against each other. Due to direct contact between upper and lower aluminum alloy plates, stage is not suited for high moment load. QAllowable Load What's "Allowable Load"? Allowable load means “maximum weight” measured in N({kgf}, that can be applied to stage, with center of the load aligned with center of the positioning stage, within which a positioning stage operates with characteristics specified in the catalog. Please note that specifications shown in this catalog are based on a configuration where a positioning stage is installed in a horizontal position. What's "Allowable Moment Load"? Allowable moment load means “maximum weight” measured in N·m, within which a positioning stage operates with characteristics specified in the catalog, when applied load is off from the center of positioning stage. Load capacity of the stage is equal to lesser value of allowable load and allowable moment load. 30μm 3μm 50μm Straightness 0.1mm Minimum Reading 0.01mm Cross-Roller Stages (Existing Products) XPG Cross-Roller Stages (Standard) XCRS Dovetail Stages (Existing Products) XWG/XLWG Dovetail Stages (Standard) XDTS/XDTLS QComparison table (High precision stages vs. Standard precision stages) Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page Cross-Roller Stages X-Axis 40X40 XPG40 XCRS40 5 60X60 XPG60 XCRS60 80X80 XPG80 XCRS80 XY-Axis 40X40 XYPG40 XYCRS40 5 60X60 XYPG60 XYCRS60 80X80 XYPG80 XYCRS80 Z-Axis 40X40 ZPG40 ZCRS40 6 60X60 ZPG60 ZCRS60 80X80 ZPG80 ZCRS80 Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page Dovetail Stages X-Axis 30X50 XWG40 XDTS50 7 40X60 XWG60 XDTS60 40X90 XWG90 XDTS90 XY-Axis 30X50 XYWG40 XYDTS50 7 40X60 XYWG60 XYDTS60 40X90 XYWG90 XYDTS90 Z-Axis 30X50 ZWG40 ZDTS50 8 40X60 ZWG60 ZDTS60 40X90 ZWG90 ZDTS90 Guides Image Axis Full Length High Precision Stages (Existing Products) Standard Precision Stages Page Long-travel Dovetail Stages X-Axis 100 XLWG100 XDTLS100 9 150 XLWG150 XDTLS150 Z-Axis 100 ZLWG100 ZDTLS100 10 150 ZLWG150 ZDTLS150 QCross-Rollar Stages Part Number High Precision Stages (Existing Products) Standard Precision Stages XPG60 XCRS60 Stage Size 60X60mm Stage Thickness 20mm Travel Distance ±6.5mm Travel per rotation 0.5mm Guiding Mechanism Cross-Roller Guide Allowable Load 49.0N {5.0kgf} Moment Accuracy Straightness 3μm 30μm Pitching 25" 35" Yawing 15" 25" Allowable Moment Pitching 5.2N·m Yawing 4.3N·m Rolling 5.5N·m Moment Rigidity Pitching 0.12″/N·cm Yawing 0.11″/N·cm Rolling 0.07″/N·cm Parallelism 30μm 50μm Parallelism of Motion 10μm 30μm Weight 0.25kg 0.24kg Upper/Lower Plate Material Aluminum Alloy Surface Treatment Black Anodize Micrometer Head Position Change (Optional) Yes No Feed Screw Selection (Optional) Yes No Reinforced Clamp Selection (Optional) Yes No Price $264.00 $172.00 Days to Ship 6 days shipping: Express A Service 3 days shipping Identical outside dimension Shorter "Days to ship" 35% Price Reduction!! QDovetail Stages Part Number High Precision Stages (Existing Products) Standard Precision Stages XWG60 XDTS60 Stage Size 40X60mm Stage Thickness 34mm (Plate 8mm) 34mm (Plate 6mm) Travel Distance ±21mm Travel per rotation 18mm 16.7mm Allowable Load 39.2N {4.0kgf} Movement Accuracy Straightness 30μm 50μm Weight 0.29kg 0.26kg Top/Bottom Surface Plate Material Aluminum Alloy Surface Treatment Black Anodize Price $139.50 $99.00 Days to Ship 3 days shipping 3 days shipping 29% Price Reduction!! QLong-Travel, Dovetail Stages Part Number High Precision Stages (Existing Products) Standard Precision Stages XLWG100 XDTLS100 Stage Size 25X42 30X50 Stage Thickness 25mm 28mm Travel Distance ±40mm Travel per rotation 18mm 16.7mm Minimum Reading 0.1mm Allowable Load 29.4N {3.0kgf} Movement Accuracy Straightness 30μm 50μm Weight 0.14kg 0.18kg Top/Bottom Surface Plate Material Aluminum Alloy Surface Treatment Black Anodize Price $158.00 $126.00 Days to Ship 3 days shipping 3 days shipping 20% Price Reduction!! QHandling of Positioning Stages Recommended Operating Environment: 22±5°C, 20~70% RH (No dew condensation) Operating Conditions: 10~50°C, 20~70% RH (No dew condensation) QHow to Mount Stages How to Mount Cross-Roller Stages How to Mount Dovetail Stages Cross-Roller X Cross-Roller XY Cross-Roller Z Dovetail X Dovetail XY Dovetail Z Long-Travel Dovetail X Long-Travel Dovetail Z Cross-Roller X Cross-Roller XY Cross-Roller Z Dovetail X Dovetail XY Dovetail Z Long-Travel Dovetail X Long-Travel Dovetail Z
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1 2
ST-01 念\\\
STANDARD PRECISION POSITIONING STAGES -GUIDE-
Standard Precision Stages Guide
STANDARD PRECISION POSITIONING STAGES -COMPARISON TABLE-
Comparison Table-High Precision Stages and Standard Precision Stages-
Q�OverviewMisumi's Standard Precision Positioning stages are ideal as adjustment units for inspection, assembly and processing instruments, jigs and etc. Compared to legacy (high precision) positioning stages, Misumi's Standard Positioning Stages, developed with adequate level of precision (i.e. straightens, parallelism, parallelism of motion) for assembly automation-related applications are lower in price.
Q�Features1. Low priceBy streamlining the functionality and precision level that is acceptable for automation-related applications (not for optical, experimental use), lower price of 20%-35% is achieved.2. Short delivery timeAll styles are shipped in 3 days
Q Product Lineup22 Styles are available.Cross-Roller Stages 3 Types x 3 Sizes = 9 ModelsRack & Pinion, Dovetail Stages (To be released in April 2010) 3 Types x 3 Sizes = 9 ModelsLong-travel, Rack & Pinion, Dovetail Stages (To be released in April 2010) 2 Types x 2 Sizes = 4 Models
Q Guiding MechanismCross-Roller GuideCross-roller guides incorporate two cross rollers connecting upper and lower plate resulting in high precision positioning.Dovetail SlideThis mechanism consists of two precision ground flat surfaces sliding against each other. Due to direct contact between upper and lower aluminum alloy plates, stage is not suited for high moment load.
Q Allowable LoadWhat's "Allowable Load"?Allowable load means “maximum weight” measured in N({kgf}, that can be applied to stage, with center of the load aligned with center of the positioning stage, within which a positioning stage operates with characteristics specified in the catalog.Please note that specifications shown in this catalog are based on a configuration where a positioning stage is installed in a horizontal position.What's "Allowable Moment Load"?Allowable moment load means “maximum weight” measured in N·m, within which a positioning stage operates with characteristics specified in the catalog, when applied load is off from the center of positioning stage.Load capacity of the stage is equal to lesser value of allowable load and allowable moment load.
30μm
3μm
50μm
Stra
ight
ness
0.1mm
Minimum Reading
0.01mm
Cross-Roller Stages
(Existing Products)
XPG
Cross-Roller Stages
(Standard)
XCRS
Dovetail Stages
(Existing Products)
XWG/XLWG
Dovetail Stages
(Standard)
XDTS/XDTLS
QComparison table (High precision stages vs. Standard precision stages)Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page
Cross-Roller Stages
X-Axis 40X40 XPG40 XCRS40
560X60 XPG60 XCRS6080X80 XPG80 XCRS80
XY-Axis40X40 XYPG40 XYCRS40
560X60 XYPG60 XYCRS6080X80 XYPG80 XYCRS80
Z-Axis40X40 ZPG40 ZCRS40
660X60 ZPG60 ZCRS6080X80 ZPG80 ZCRS80
Guides Image Axis Face Size High Precision Stages (Existing Products) Standard Precision Stages Page
Dovetail Stages
X-Axis 30X50 XWG40 XDTS50
740X60 XWG60 XDTS6040X90 XWG90 XDTS90
XY-Axis30X50 XYWG40 XYDTS50
740X60 XYWG60 XYDTS6040X90 XYWG90 XYDTS90
Z-Axis30X50 ZWG40 ZDTS50
840X60 ZWG60 ZDTS6040X90 ZWG90 ZDTS90
Guides Image Axis Full Length High Precision Stages (Existing Products) Standard Precision Stages Page
Top/Bottom Surface Plate Material Aluminum AlloySurface Treatment Black Anodize
Price $158.00 $126.00Days to Ship 3 days shipping 3 days shipping
20% Price Reduction!!
Q Handling of Positioning StagesRecommended Operating Environment: 22±5°C, 20~70% RH (No dew condensation)Operating Conditions: 10~50°C, 20~70% RH (No dew condensation)
Q How to Mount StagesHow to Mount Cross-Roller Stages How to Mount Dovetail Stages
Cross-Roller X
Cross-Roller XY
Cross-Roller Z
Dovetail X
Dovetail XY
Dovetail Z
Long-Travel Dovetail X
Long-Travel Dovetail Z
Cross-Roller X
Cross-Roller XY
Cross-Roller Z
Dovetail X
Dovetail XY
Dovetail Z
Long-Travel Dovetail X
Long-TravelDovetail Z
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ST-02 念\\\
APPLICATION EXAMPLES
Application Examples
QAssembly (Positioning)Retaining Ring Insertion UnitThe center of the product needs to be aligned with guide in order to insert a retaining ring inside the product.
Fine adjustment by 0.01mm - Enable to adjust the inserter guide by 0.01mm after positioning product accurately.Reduce adjustment time - Improve adjustment units to be fine-adjustable and user-friendly even by untrained workers.
QMachining (Press)Thermal Transfer UnitSubtle misalignment occurs between upper and lower plates when thermal transfer heater plate is heated.
Fine adjustment by 0.1mm - Enable to easily adjust XY-axis position.
QMachining (Press)Punching Unit
Reduce changeover time - save time and effort to locate pipes with varying lengths.Minimize variation - minimize Lot-to-Lot adjustment time.
QMachining (Welding)Welding Torch Adjustment Unit
Secure repeatability - Enable to keep the torch aligned thereby securing adjustment repeatability by adopting a positioning stage instead of adjusting the clamp holder.
Guide PinInserter Guide
XYCRS60 (Page 5)$343.00
(Product) Bearing Housing
Servo Press
XYDTS90 (Page 7)$239.00
Heater PlateLocating PinUpper Mold
Lower Mold
Bolts
Cylinder
Work: PipeBase Stopper
Punch
Pipe InsertionXCRS60 (Page 5)$172.00
Clamp Holder
Torch Tip
Work: L-shaped Bracket
Work: Auto Part
Cylinder XDTS90 (Page 7)$115.00
(Zoom-up)
Retaining Ring
Bearing
Cross-Roller X
Cross-Roller XY
Cross-Roller Z
Dovetail X
Dovetail XY
Dovetail Z
Long-Travel Dovetail X
Long-Travel Dovetail Z
Cross-Roller X
Cross-Roller XY
Cross-Roller Z
Dovetail X
Dovetail XY
Dovetail Z
Long-TravelDovetail X
Long-TravelDovetail Z
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ST-03 念\\\
STANDARD PRECISION POSITIONING STAGES -CROSS-ROLLER-
[Standard Precision] Cross-Roller Stages
QFeature: Low-price, fine-adjustable by 0.01mm with micrometer head.
Part Number Stage(mm)
Travel Distance(mm)
Allowable LoadN {kgf}
Moment Accuracy Allowable Moment Load (N·m) Moment Rigidity ("/N·cm) Parallelism Weight(kg)
Unit PriceType No. Straightness Parallelism of Motion Pitching Yawing Pitching Yawing Rolling Pitching Yawing Rolling Qty. 1~4
EFor larger quantity orders 'Day to ship' may differ from published catalog term.EMicrometer head minimum reading : 10um/scale
EKnob cover HDCVR13 (optional): Increases knob diameter by simply putting on a micrometer head/feed screw of ø13.D2009 METRIC Automation Components Catalog P.1130EExtension cover HDEXT13 (sold separately): Extends the knob length of a micrometer head/feed screw of ø13. Available online. Visit www.misumiusa.com5
EFor larger quantity orders 'Day to ship' may differ from published catalog term.
Part Number
XDTLS1003
Improve adjustment precision - enables quantitative fine adjustment of a dial gauge, instead of trial and error approach.Improve safety - Attaching dial gauge to positioning stage prevents the gage from sliding off.