Stan meyer vic style 1 build guide

Stan Meyer Vic Style 1 Rebuild GuideSections

● What does it do exactly ● Design Drawings● Sources of Parts or pcs ready made● Parts List● Part Specs● How to build methods or techniques● Measuring of finished part prior to install● Tools required for this part.● Buying complete ready made parts.● Q&A

Parts require for this build

1.#30WAG wire hom much?

2. prinited bobines and end caps 3. ferrite core Specs =4.2pc TIP120 e NPN Darlinton Power amp5.1pc LM 340T56. 1pc @N3055 Transistor7. 1 MUR 1550 Diode 8. aluminum cases for the VIC Coil play an important role. EMI shielding perhaps?(I assume it´s for cooling purposes and to cope with the eddy currents.)

1. 30 WAG WIRE Notesstyles and types.

(may have been using 4 layer coating on the wire witch brings the measurements up to where there suppose to be...this makes sense with the use that there may be high voltage in the wire. extra insulation...)may have used 30 AWG magnet wire with heavy double or quadruple insulation to make it approximately 29 AWG. The type of insulation in question could be found in the technical brief at the beginning of page 7-5 of memo 426:both magnet wire sizes (622/623) uses solderable Nysol (Polyurethane Nylon Jacket) insulation enamel coating as a electrical shield-material ...In the wire size chart it gives the bare diameter, I think that's the diameter of the conductor only If someone had measured the thickness of the wire that measurement will include the insulation

sources of wire

One supplier who carries magnet wire with Polyurethane-Nylon insulation could be found here:http :// www . planetengineers . com / default . a ...%2 C + Magnet 30 AWG Heavy Poly Nylon (two coats):http :// www . planetengineers . com / product . asp ? pid =1458 30 AWG Quadruple Poly Nylon (four coats):http :// www . planetengineers . com / product . asp ? pid =2168

30 AWG with a heavy build would have a maximum diameter of 0.0121 inches according to this document:http :// www . nema . org / stds / complimentary - d ...0 final . pdf

2 printed bobbins , past designs note here and 3d printer files.

above design of 1 half pc of 3d printed bobbin.

bobbin and end caps

2 half pcs of 3d printed bobbin together

I'm using decimal measurements in Sketchup and modified the dimensions a bit using the total length of the 6-in-1 coil bobbin rounded to tenths to be:

.3 + .1 + 1.3 + .1 + .4 + .1 + 1.3 + .1 + .3 = 4"

Both bobbins of the 6-in-1 are in four pieces; see the attachments including the zipped Sketchup sketch.

Also for the record, Dynodon stated the gauge and decimal representation of the magnet wire used was 29 AWG and 0.0155 inches.

The actual diameter of 29 AWG wire is 0.0113 inches according to this source:http :// www . bulkwire . com / wiregauge . asp In the sketch notebook, it notes all the wires are 0.0115 inches in diameter which is approximately 29 AWG.0.0155 and not 0.0115 inches should be a typo.3 Ferrite core We know that the permeability is between 1550-1600. We started with a Ferrite core (hard) that got roughly 2000 in perm, we then did a test and re calculated the data and found that the perm is roughly 300-400 higher then what it should be. So for now, you can drop testing an iron core. Here is a picture taken from the replicated core.

notes

All of my research indicates that the isolationtransformer is a pulse transformer. What thatmeans is that the design is very critical. If any one of many characteristics isincorrect the coil will output AC and no gas will be produced. The core has the most

influence so my hopes for this core are not very high.impedance matching and everything needs to be dead on... to hit output specspermeability we need is around 1000 or less. I've been looking at Ferrite 46 and some others. In this design Meyer aimed for a center frequency of 5khZ which he explains in the control and driver circuits patent (WO 92/07861).

I am getting ready to wind my bobbins, wondering if I should try winding them on my lathe or just go for the hand winding method....It's hard to get a good wind on a square bobbin....How did you guys wind yours?

the scanning circuit seems to be scanning from 200hz to 5khz...

i used a drill, but want to go back in do it a bit nicer... it may effect the turn counts and that will change the inductance

Tools Required for this Part1. Have a meter that reads Inductance?Like H or mH? for proper testing?

http :// www . ebay . ca / itm / LCR - Inductance - Ca ...45 f 2588043 LCR Inductance Capacitance Digital Multimeter Meter RCL $20 on ebay

2.If anyone has ferrite and does no know how to cut it you need a diamond blade and a lot of water

3 3d printer You can find off the shelf 3d plastic printers and 3d scanners now days and also build them if you want from web. bobbins printed on 3d printer

I gave your sketch a whirl on the RepRap. It's looking very promising. I converted the Sketchup file to millimeters and exported it to .STL format attached below. I recommend printing with the support set to 'everywhere'. I tried it with no support and had sagging. There are a few tweaks Id like to try in Skeinforge to fill some gaps, but otherwise it works great. Video is compiling now, upload will start tomorrow.3.1 sketch files for 3d printer printing bobbinshttp :// open - source - energy . org / forum / attachment . php ? aid =478 Note: on above fileThanks Nate. I just finished revision 2 of this sketch and added the end piece for the bobbins; see attachments. A minor adjustment to the core ceiling of the bobbin was lowered a bit to reflect the core dimensions of 0.5"W x 0.125"H.

Nothing special had to be done to convert the sketch to millimeters? You simply had to go in Sketchup:Window -> Model Info -> Units -> Format: Decimal | Millimetershere are new versions v2

6 in 1 vic - r 2. skp . zip (Size: 31.77 KB http :// open - source - energy . org / forum / attachment . php ? aid =479

_ ICT 0033. JPG - dimensions . svg . zip (Size: 5.68 MB /http :// open - source - energy . org / forum / attachment . php ? aid =481

Here are version 3 17-11-20116 in 1 vic - r 3_ mm _ bobbin support and endcap mod . zip (Size: 81.95 KBhttp :// open - source - energy . org / forum / attachment . php ? aid =509 (Here is my latest and greatest print attempts. I added supports to the bobbin cores, which turned out nice. I also modified Haxar's latest end cap to beef up the zip-tie areas. Now it fills in all the middles, except the narrowest spot. I made the width 3mm, which seems to be the narrowest you can go with out loosing infill. 1 mm for each shell and 1 mm for the infill.

I also printed with a 2 layer raft to help reduce warping. I want to try to make the parts print out on the bed 90 degrees from what they do now. The rafting just doesn't work as well

when it is parrallel to the length of the object. I think I can fix that by making an stl with a complete set parts. Skeinforge seems to put the length along the Y axis. You can see in the endcap picture where i have half of the rafting removed, some of the corners didn't stick because the raft didn't line up. he holes turned out nice. Don't really need to ream much out if you didn't want too.

RepRaps are sweet!

NOTEthat's all I had to do in Sketchup to change to mm. Easier than I expected. lol I think the end piece dimensions should work well. They really just hold things together, and might need tweaking to get printed parts to fit together anyway. You could probably add the 4 screw holes into the end pieces too. They usually turn out alright on the printers, just need a little reaming with a drill bit. The best part about these bobbins is the short print time. Might be able to print a complete set in 2 hours instead of the 9 hours(90% infill) for the Multi-coil spool version. YOU TUBE OF PRINTED COREShttp :// www . youtube . com / watch ? v = Wpo - NOUnxDQ & feature = player _ embedded A test print of Stanley Meyer's VIC Coil bobbins used in the card style system. The Sketchup file used in this print was created by HAXAR on the RWGResearch forum. I converted to Millimeters, and exported to STL. You can find the files and more information on the forums at the link below:http :// open - source - energy . org / forum / showthread . php ? tid =170& pid =1765# pid 1765

Special note First post. I would like to say thanks for all the pictures. I see in the close up pictures of the VICs that they are not all wired alike. There is a picture that clearily shows that the primary winding is very fine wire and the secondary is much thicker. Another has the feedback coil wound with the same fine wire as the primary and yet another one with the feedback winding much larger. I think these VIC coils where still in the development stage and may not have been operational yet. (All of them seem to be apart). This could explain why the EC is wired in series using only 10 cells (one cell is not connected, could have been another also). I think it was configured to run with the black power supply used for the plate demo unit. 9-10 cells are the same square inches as the 3x12" plates in the demo unit.