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Accelerating Cost TransformationIntercontinental Mid Plaza August 12th, 2009
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Menara Rajawali 11th Floor
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www.SSCXinternational.com
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Topics Covered Today
Accelerate business growth with Lean Six Sigma
How LSS will benefit your business
Integrating Change Management into LSS
Tranforming Cost with business processimprovement
LSS in Service, Manufacturing, and Mining
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Prolog
The New Normal
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The New Normal
Reduced consumer demand
Higher customer bargaining power
Rising costs but limited pricing power due to
globalization and intense competition
Reduced access to liquidity and expensive financing
Rising unemployment
Threat of global recession
Volatile energy prices
Weak investor confidence
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What Can Should We Do?
Translating Pressure into Competitive Advantage
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Tyranny of the OR
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Need for Improvement
Business
Situation
Business is
great!
Facing Margin
Pressure
Turnaround
TimeCrisis! Crisis!
UrgencyLow High Very High Extreme
Too Risky Let's Do It Act Now Do It! Do It!
Primary Cost
Lever
'Risk-free'process
improvement
SG&A
COGS
SG&A
COGS
Infrastructure
SG&A
COGS
Infrastructure
Financial
Restructuring
Time
ExpectancyLong term Medium to long Short to medium Short term
Choice No Choice
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Typical Reaction
Big Squeeze
Collecting A/R aggressively
Suppressing A/P to suppliers
ruthlessly
Cutting inventory all over
DEBT COLLECTOR
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Cost Transformation vs Future Growth
Organizations tend to cut cost all over for short
term without considering longer term growth
Impact:
You survive, for now.
But, to bounce back?
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Menara Rajawali 11th Floor
Mega Kuningan
Jakarta 12950
T +62 21 576 2727F +62 21 576 2736
www.SSCXinternational.com
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Recommended Steps
Align business objectives and priorities
Develop and maintain a healthy financial forecast
Identify forecast risk and take appropriate actions
Improve efficiency in working capital
Aggressively manage costs
Exercise discipline in capital investments
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Our Perspective on COST
Cost is everywhere Costtends to increase along with business
complexity
Good news is you can manage the complexity
Area with cost reduction opportunity is not
always obvious!
Cost-cutting measures will not only keep a business
running efficiently in a downturn, but also position
the company to take advantage of the market when it
eventually snaps back.
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Aggresively Manage Cost
Obvious Cost You are certain
eg: Defects and Errors
Suspected Cost
Doubtful
Can we eliminate it?
eg: transportation, discount?
Hidden Cost You do not aware
Biggestportion of managing cost.
Hidden
Suspect-ed
Obvious
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Approach to Cost Transformation
LOW
HANGING
FRUIT
STRUC-
TURAL
Complexity
Length of Time
High
Low
HighLow
PROCESSCHANGE
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Instead,..
How can ZARA not only staycompetitive, but also leading in retail?
What are their competitive
advantages?
What are the lessons that we can takeand use for our business?
LEAD TIME: Shorter lead time from
concept to stores
SCARCITY: Smaller quantity per style
VARIETY: Many more styles per year
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Which one will you choose?
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What about this? JWhat about this? J
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Menara Rajawali 11th Floor
Mega Kuningan
Jakarta 12950
T +62 21 576 2727F +62 21 576 2736
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Lean Six Sigma
THE Methodology to Improve Business ProcessPerformance, hence Cost Structure
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Many ways to get the apple.
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Cut down the tree
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Outsource
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Hire professors
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Practice ZEN, do the opposite,see what happens
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Use technology
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Okay, Lets Agree on What We Need
Strategic Alignment and Integration between processimprovement, cost transformation, and strategy
Selected and prioritized portfolio of initiatives (projects)
Calibrated vision and business objectives, top down
Proven Change Infrastructure (change management,
people, monitoring process)
Skilled change agents with technical know how and people skills
Power of Mass
Diciplined Execution of initiatives/projects with
comprehensive skill set and methodology Robust factual-approach methodology
Wave by wave by wave
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Okay, Lets Agree on What We Need
Strategic alignment and integration between processimprovement, cost transformation, and strategy
Selected and prioritized portfolio of initiatives (projects)
Calibrated vision and business objectives, top down
Proven Change Infrastructure (change management,
people, monitoring process)
Skilled change agents with technical know how and people skills
Power of Mass
Diciplined Execution of initiatives/projects
Robust factual-approach methodology Wave by wave by wave
LEAN SIX SIGMAA rose by any other name would smell as sweet!
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What Is Six Sigma?
Benchmark, Measurement: 3.4 defects permillion opportunities (dpmo)
Problem Solving Methodology : D-M-A-I-C
(define-measure-analyze-improve-control)
Six Sigma has been
OVERSIMPLIFIED
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So, What Is Six Sigma?
Change Managementeffort, deployedconsistently, aggresively throughout organization
Business Strategy to accelerate growth by
creating value for stakeholders and reducing
non-value-added cost.
Six Sigma is now
REDEFINED
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DD
MM
AA
II
CC
SS
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More on Change Management
Clear andShared Vision
AlignedInfrastructure
EnduringCapability
Quick Winsand Stories
Change isnot a Priority
Clear and
Shared Vision
Compelling
Reason
Enduring
Capability
Quick Wins
and Stories
Slow , Bumpy
Change
Clear andShared Vision
CompellingReason
AlignedInfrastructure
Quick Winsand Stories
Frustration
Clear and
Shared Vision
Compelling
Reason
Aligned
Infrastructure
Enduring
Capability
Losing
Enthusiasm
Clear andShared Vision
CompellingReason
AlignedInfrastructure
EnduringCapability
Quick Winsand Stories
Succesful
CHANGE
Compelling
Reason
Aligned
Infrastructure
Enduring
Capability
Quick Wins
and Stories
Confusion,
Unmotivated
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Hernan Cortez. 1551.
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Trying to conquer Aztec.
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McKinsey Survey Result (1)
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McKinsey Survey Result (2)
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Take Aways
Cost is everywhere and can be in any form We need to balance short term and long term benefit for
the organization, by looking at the big picture
We need an initiative with:
Strategic Alignment and Integration Proven Change Infrastructure Lean Six Sigma
Diciplined Execution
Lean Six Sigma is the way to improve business process
performance, hence cost structure
Change Management is critical to ensure success!
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Menara Rajawali 11th Floor
Mega Kuningan
Jakarta 12950
T +62 21 576 2727
F +62 21 576 2736
www.SSCXinternational.com
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Sources
Internal research report and study from Premysis Consulting, SSCX. SSCXs Executive Briefing modules.
Publicly accessible report and research reports from Bain, Booz Allen,
BCG, PWC, McKinsey & Co, Deloitte LLP.
Built to Last, Jim Collins. Cut Cost and Grow Stronger, S. Banerji, P. Leinwand, C. Mainardi, 2009.
Images : strategy2c and other free-to use licensed images.