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ATW accepts no responsibility for any circumstance arising due to any changes that may result.Due to continuous product development all dimensions and specifications listed above may be subject to alteration without prior notice
5 models with the range from 164 - 32396 ft.lbs· 360° x185° uni-swivel allows for free operation of the wrench even in confined spaces
·
In Line nut reaction for better accuracy and operation·
Compact design with longer reaction pad for improved durability
·
Compact design using composite materials to give improved strength
·
The new locking coupler ensures the oil always flows to the wrench head
· ThinnerLighter
WED SERIESElectric High Speed Torque GunHigh performance bolting tool with automatic digital torqueDigital set pointPassword protectionTorque control during looseningLife time Cycle Counter for maintenance
Custom programmingRepeatability ±3.5%
· ·
· · · · ·
D
Type SquareDrive
Torque(ft.lbs)
RPM(min )
Weight(lbs)
Dimensions(inch)-1
A B C
8.27
8.27
WED21
WED34 1”
1-1/2”
1” 158 ~
250 ~
1,585
2,506
5
4.5
17.52
17.99
2.99
2.99
2.87
2.87
14.79
8.27WED80 590 ~ 5,900 4 19.69 4.02 2.8725.83
15.45
8.27WED14 3/4” 103 ~ 1,032 9 12.20 2.48 2.878.39
Drive Socket
Reducer Insert
Drive Adapter
Power Head
CassetteLink Pin
Extending Reaction Arm
Reaction Pad
Accessories:
ATWH Series
Type
2ATWH
4ATWH
8ATWH
14ATWH
30ATWH
DriveCylinder
( lbs )2.0 2.0 4.6 4.6
8.2 8.2 8.2
14.1
28.7 28.7
Cassettes
( lbs )3.3 3.7 8.6 9.5
13.0 13.4 13.9
25.1
39.7 45.2
Dimension (inch)
7.32 7.32 9.49 9.69
11.4211.6511.69
14.21
16.5416.93
5.20 5.31 6.93 7.32
8.11 8.11 8.46
9.41
11.93 12.40
3.74 3.86 5.00 5.39
6.14 6.14 6.50
7.44
10.7111.22
1.26 1.26 1.69 1.69
2.09 2.09 2.09
2.52
3.35 3.35
A (inch)
0.39~0.630.43
0.55~0.630.59
0.63~0.870.63~0.67
0.67
0.75~1.22
1~1.221~1.22
R (inch)
1.06~1.691.81
1.42~2.092.2~2.4
1.81~2.362.48~2.8
2.95~3.07
2.36~3.43
3.03~4.534.8~5.04
Torque( ft.lbs )
Min164170378417
758758816
1,346
3,0433,240
Max1,6381,6983,7834,170
7,5827,5828,160
13,456
30,42632,396
~~~~~~~~~~
SW
( inch )7/8"
1-1/16"2-3/4"
1-7/16"3-1/8"3-7/8"
4-1/4"6-1/2"
2"
2-3/16"2-3/8"
2-9/16"3-1/8"
2-15/16"3-11/16"4-1/4"
6-1/8"6-7/8"
4-5/8"
~
~~~~~~~~
ATW CO OPEN SPANNER
METRICIMPERIAL
Remark: Date "B" is not confirmed, it will depend upon the customers application and confirmed final torque value.
Imperial A B C D R H2 H1 W1 W22ATW CO 1.1/16" 1.1/16" 0.79 1.83 0.49 0.51 1.46 3.46 4.94 0.77 1.262ATW CO 1.1/4" 1.1/4" 0.87 2.36 0.49 0.67 1.46 3.46 4.94 0.77 1.262ATWHCO 1.7/16" 1.7/16" 1.00 2.66 0.49 0.79 1.46 3.46 4.94 0.77 1.262ATW CO 1.5/8" 1.5/8" 1.10 3.05 0.49 0.95 1.46 3.46 4.94 0.77 1.262ATW CO 1.13/16" 1.13/16" 1.22 3.27 0.49 1.06 1.46 3.46 4.94 0.77 1.262ATW CO 2" 2" 1.34 3.46 0.49 1.22 1.46 3.46 4.94 0.77 1.262ATW CO 2.3/16" 2.3/16" 1.44 3.68 0.49 1.34 1.46 3.46 4.94 0.77 1.26
Imperial A B C D R H2 H1 W1 W24ATW CO 1.5/8" 1.5/8" 1.10 2.95 0.91 1.04 2.05 4.8 6.77 1.02 1.704ATW CO 1.13/16" 1.13/16" 1.22 3.34 0.91 1.14 2.05 4.8 6.77 1.02 1.704ATW CO 2" 2" 1.34 3.55 0.91 1.24 2.05 4.8 6.77 1.02 1.704ATW CO 2.3/16" 2.3/16" 1.44 3.90 0.91 1.33 2.05 4.8 6.77 1.02 1.704ATW CO 2.3/8" 2.3/8" 1.62 4.26 0.91 1.45 2.05 4.8 6.77 1.02 1.704ATW CO 2.9/16" 2.9/16" 1.69 4.61 0.91 1.54 2.05 4.8 6.77 1.02 1.704ATW CO 2.3/4" 2.3/4" 1.82 4.83 0.91 1.66 2.05 4.8 6.77 1.02 1.704ATW CO 2.15/16" 2.15/16" 1.95 5.06 0.91 1.78 2.05 4.8 6.77 1.02 1.70
Imperial A B C D R H2 H1 W1 W28ATW CO 2" 2" 1.34 3.41 0.94 1.16 2.64 5.77 7.74 1.30 2.098ATW CO 2.3/16" 2.3/16" 1.44 3.74 0.94 1.27 2.64 5.77 7.74 1.30 2.098ATW CO 2.3/8" 2.3/8" 1.62 4.09 0.94 1.39 2.64 5.77 7.74 1.30 2.098ATW CO 2.9/16" 2.9/16" 1.69 4.51 0.94 1.54 2.64 5.77 7.74 1.30 2.098ATW CO 2.3/4" 2.3/4" 1.82 4.85 0.94 1.68 2.64 5.77 7.74 1.30 2.098ATW CO 2.15/16" 2.15/16" 1.95 5.28 0.94 1.75 2.64 5.77 7.74 1.30 2.098ATW CO 3.1/8" 3.1/8" 2.08 5.61 0.94 1.87 2.64 5.77 7.74 1.30 2.098ATW CO 3.5/16" 3.5/16" 2.23 5.84 0.94 2.05 2.64 5.77 7.74 1.30 2.098ATW CO 3.1/2" 3.1/2" 2.38 6.07 0.94 2.13 2.64 5.77 7.74 1.30 2.09
Imperial A B C D R H2 H1 W1 W214ATW CO 2.3/4" 2.3/4" 1.82 4.72 1.10 1.66 3.15 6.92 8.89 1.53 2.5214ATW CO 2.15/16" 2.15/16" 1.95 5.14 1.10 1.77 3.15 6.92 8.89 1.53 2.5214ATW CO 3.1/8" 3.1/8" 2.08 5.51 1.10 1.89 3.15 6.92 8.89 1.53 2.5214ATW CO 3.5/16" 3.5/16" 2.23 5.99 1.10 2.00 3.15 6.92 8.89 1.53 2.5214ATW CO 3.1/2" 3.1/2" 2.38 6.39 1.10 2.14 3.15 6.92 8.89 1.53 2.5214ATW CO 3.11/16" 3.11/16" 2.54 6.61 1.10 2.23 3.15 6.92 8.89 1.53 2.5214ATW CO 3.7/8" 3.7/8" 2.7 6.83 1.10 2.37 3.15 6.92 8.89 1.53 2.5214ATW CO 4.1/4" 4.1/4" 2.86 7.06 1.10 2.49 3.15 6.92 8.89 1.53 2.5214ATW CO 4.3/8" 4.3/8" 3.01 7.29 1.10 2.60 3.15 6.92 8.89 1.53 2.52
Imperial A B C D R H2 H1 W1 W230ATW CO 3.1/2" 3.1/2" 2.38 6.20 1.22 2.15 4.33 8.99 10.95 1.98 3.3530ATW CO 3.7/8" 3.7/8" 2.69 6.65 1.22 2.39 4.33 8.99 10.95 1.98 3.3530ATW CO 4.3/8" 4.3/8" 3.01 7.46 1.22 2.62 4.33 8.99 10.95 1.98 3.3530ATW CO 4.5/8" 4.5/8" 3.27 8.22 1.22 2.78 4.33 8.99 10.95 1.98 3.3530ATW CO 5.1/8" 5.1/8" 3.37 9.06 1.22 3.07 4.33 8.99 10.95 1.98 3.3530ATW CO 5.3/8" 5.3/8" 3.57 9.29 1.22 3.19 4.33 8.99 10.95 1.98 3.3530ATW CO 5.3/4" 5.3/4" 3.98 9.74 1.22 3.42 4.33 8.99 10.95 1.98 3.35
The Single valve block can be replaced by component FP-4, thereby allowing 2 or 4 Tools to be driven simultaneously
Three stage induction motor driven so brushless
1000~10000 Psi
4VN-2SERIES
W
H
L
1000~10000 Psi
S
Pneumatic Pump
The Single valve block can be replaced by component FP-4, thereby allowing 2 or 4 Tools to be driven simultaneously
4VN - 2
Air58~116 Psi
LxWxH(inch)
Air Pressure
(lbs)
(HP)(Gallon)
(cu.in/min)(Low/Min/HI)
4.0
10000 Psi
500.2/170.8/85.4
1.45
N/A39
4 x 1/4” NPT17.40 X 11.10 X 14.84 18.11 X 11.10 X 14.84
4VN - 4
N/A44
8 x 1/4” NPT
Air58~116 Psi
4.0
10000 Psi
500.2/170.8/85.4
1.45
4”
4”
LP3-2
110~130 V / 60 Hz1.2
10000 PsiElectric
335.5/85.4/42.7
1.45
Yes59
4 x 1/4” NPT17.52 X 11.97X 16.77
LP3-4
1.2110~130 V / 60 Hz
10000 PsiElectric
335.5/85.4/42.7
Yes62
8 x 1/4” NPT18.15 X 11.97 X 16.77
1.45
W
H
L
LxWxH(inch)
(lbs)
(HP)(Gallon)
(cu.in/min)(Low/Min/HI)
BW | SeriesBACKUP WRENCHES
BOLT
ING
SOLU
TIO
NS THE BW-SERIES MAGNETIC BACKUP WRENCH,THE SIMPLEST WAY TO STOP A NUT FROM ROTATION.EASY TO USE AND VERSATILE
When torquing or loosening nuts, the thin profile of the BW Backup wrench prevents the nut on the opposite side of the stud from turning.
No hydraulic, just mechanical & HANDS FREEOPERATION Eliminates also hand & finger injuries
Eliminates sparks caused by the use of slugging / striker wrenches. Reduces time of operation & so improves productivity.
MAGNETS EMBEDDE Dcreates a magnetic field force that attracts it to other ferromagnetic materials.
BI-HEXAGONAL DESIG Hprovides the ultimate mixture of versatility and durability
HIGH STRENGTHheavy dutyheat treated material.
BACKUP Wrenches are safer than theconventional backup spanners for anumber of reasons. Firstly and foremostthey are completely hands Free, are lighterand easier to carry than conventionalbackup spanners and they are availablewith tie offs and tethers for fall protection.The BW-SERIES Magnetic BackupWrench is available in standard sizes from1-1/4” to 5-3/4”, and is also available inmetric sizes from M30 to M145.
• Piston stroke - 10mm except for HS 0 - 8mm• Max tool pressure - 21,750 psi (1,500 bar)• Bolt protrusion above nut = 1 x bolt diameter• ‘D’ includes an allowance for tool removal after bolt tightening with 10mm tool stroke• Weight excludes puller sleeve• Product development is constantly taking place and dimensions may change without notice
· Piston stroke - 1.18inch (Except WST1 - 0.79inch)· Max tool pressure - 21,750psi · ‘D’ includes an allowance for tool removal after bolt tightening
with 30mm tool stroke· Product development is constantly taking place and dimensions
may change without notice
B
to n
eare
st o
bstru
ctio
n
D
A
C
Tool RefImperial Metric KN in² mm² in/mm in/mm in/mm in mm
Imp bolts Met boltsin/mm in/mm
Bolt Diameter
3/4”7/8”
1-1/8”1”
1-5/8”1-1/2”
2”1-7/8”1-3/4”
2-3/4”2-1/2”2-1/4”
3-1/2”3-1/4”
3”
1-3/8”1-1/4”
M20M22
M27M30
M24
M42M39
M52M48M45
M64M60
M70M68
M56
M85M90
M80M76
M36
141
237
551
880
1564
2419
379
1.96
2.45
5.69
9.10
16.17
26.63
3.92
943
1585
3676
5868
10433
16128
2532
2.60/66
3.23/82
4.37/111
5.35/136
6.97/177
8.54/217
3.82/97
3.82/97
5.02/127.5
5.75/146
6.22/158
7.11/180.5
7.95/202
5.39/137
1.89/48
2.36/60
3.54/90
4.49/114
5.51/140
7.09/180
3.03/77
8.98/228 0.79/20
1.82/30
1.82/30
1.82/30
1.82/30
1.82/30
1.82/30
11.65/296
12.68/322
13.46/342
14.72/374
15.10/409
12.17/309M33
4.093.98
5.125.24
5.355.51
5.715.835.94
6.086.306.54
6.656.897.13
5.245.35
107105
136134
139
144147
154158160
172175
165169
178
188184
192195
139142
Tool Load ‘A’ ‘B’ ‘D’‘C’ A/FHydraulicArea
Minmum BoltProtrusion
(Above Nut)
Stroke
WST1
WST2
WST3
WST4
WST5
WST6
WST7
High Preasure Hydraulic Hand Pump (23200~40600 Psi)
Equipped with a pressureregulating valve, to adjustthe output pressure for Max 40600 Psi)
The built-in high and lowpressure switching valve,allows for a low pressurehigh flow rate output.
Aluminum titanium alloy corrosionresistance, high strength, light weight, impact resistant, durable in a variety of harsh environments.
These high pressure hydraulic hand pumps are designed for high pressure hydraulicequipment. Its pressure is adjustable up to 40600 Psi,and customers can order also different size oil tank for different applications. ATW provides a wide range of accessories for this series, and these products are designed for high accuracy applications,and so are fully TUV certified.
Ahead Pump ConfigureGMH1040
Preasure gauge
To system
BH94 hose
GMH1040 Preasure gauge
To system
Hard tubeHard tube
GMH1040 Preasure gauge
To system
To system
Hydraulic distributor
Body Card set
Stainless steel tube
Overflow outlet Lock nut
Spinal sealStainless steel high pressurejoint seal in the spinal joints,were the nut casing and pipeare tightly locked in the spinalcanal surface provides a40600 Psi seal. This to achieve all safety and stabilityrequirements
Hand Pump Selection Chart
Gauge inferface
Weight (lbs)
Oil interface
Work Preasure Psi(Low/HI)
One Stroke Oil cu.in(Low/HI)
Full Tank Oil (Gallon)
Available Oil (Gallon)
Size (A-B-C)(inch)
16P392 16P80 16P160Type
271.5/23200
1.95/0.15
0.44
0.38
25.06/4.73/6.70
1/4“ BSP
1/2“ BSP
14.30
271.5/23200
1.95/0.15
0.59
0.52
25.06/4.73/6.70
1/4“ BSP
1/2“ BSP
18.70
271.5/23200
1.95/0.15
0.94
0.86
25.06/5.52/7.49
1/4“ BSP
1/2“ BSP
23.10
20P80 20P160 28P80 28P160
290/40600
1.95/0.05
0.59
0.52
25.06/4.73/6.70
3/4“ -16UNF
1/2“ BSP
18.70
290/29000
1.95/0.05
0.59
0.52
25.06/4.73/6.70
3/4“ -16UNF
1/2“ BSP
18.70
290/40600
1.95/0.05
0.94
0.86
25.06/5.52/7.49
3/4“ -16UNF
1/2“ BSP
23.10
290/29000
1.95/0.05
0.94
0.86
25.06/5.52/7.49
3/4“ -16UNF
1/2“ BSP
23.10
HNSP06BZT SERIESSuper High Pressure Electrical Pump
BH series Hydraulic Hose
Minimum Bending Radius
Available Quick Coupler
Maximum Operation Pressure / Safety Parameter
Inside Diameter / Outside Diameter
BH84 series
26100Psi/0.10inch
0.20x0.44 inch
5.91 inch
C116
BH94 series
40600Psi/0.10inch
0.20x0.53 inch
7.88 inch
C125
* Single-Acting high performance* Can be used for bolt tensioning and other HP equipments in shipping vessel & wind power industry* Convenient adjustable pressure regulator with a high precision pressure gauge * Easy to adjust the pressure in the range of 10150~36250 Psi* Simple and quick operation with the high performance quick connect couplings* Very user friendly for site work due to its light weight compact design
Technical Data
110~130V/60Hz
1.45
1.2
1/4”BSP
122/1.95
23200 Psi
110~130V/60Hz
1.45
1.2
1/4”BSP
122/1.95
29000 Psi
110~130V/60Hz
1.45
1.2
1/4”BSP
122/1.22
36250 Psi
110~130V/60Hz
1.45
1.2
1/4”BSP
122/1.22
43500 Psi
Voltage / Frequency
Oil Capacity (Gallon)
Flow Rate (Low/HI) cu.in/min
Output Pressure(Max)
Output Port Size
Power (HP)
Weight (lbs) 57.00 57.00 57.00 57.00
43500 Psi
10.72
16.39
17.57 5.04
5.44
7.17
>
INTEGRITY-PRO Joint Monitoring software is a bespoke database system specifically developed to plan, monitor, control and provide traceability of flanged joints and connections. This database system interacts with the “Tool-Pro Controlled Bolting Software” calculation engine, runs on the standard Windows operating system and does not require the use of third party database servers. It has been adopted by major plant operators as an essential management system due to it’s simplicity and comprehensive covering of the plant and related maintenance.
ATW Joint Integrity Software
Bolting Systems
Tool-Pro -Bolting Calculator
Offering data gathered from years of industry experience, Tool-Pro can provide bolt tightening data including bolting patterns, torque and tensioning figures, procedures, techniques and recommended controlled bolting equipment. Based on the information entered, the Tool-Pro software will analyseall of the data and produce a complete calculation sheet along with the required torque or tension figures to ensure an accurate and correctly bolted joint is achieved.
Tool-Pro can also create a specific tightening procedure for each bolted joint, which can include specific information such as any special remarks all of which can be easily entered into the software by the user. It also includes basic information for standard flanges, wafer check valves, spade and spacers, and swivel flange assemblies.
Integrity-Pro -Complete Joint Integrity Management System
Integrity-Pro, ATW’s joint integrity database management system is used to support bolted joint inspection and maintenance and/or leak testing activities raising safety levels across the industry in which it applies.
FUNCTIONALITYFull traceability and control of all activities associated with the joint/connection including:• Joint disassembly/breakout• Machining/re-facing• Joint assembly• Bolt tightening• Testing. (Hydrostatic, Pneumatic, Nitrogen or Helium)• Leak history and incidents
Interacts seamlessly with “Tool-Pro Controlled Bolting” software to provide bolting calculations and data for :• BS1560/ANSI B16.5 standard flanges• MSS SP44 standard flanges• API 6A and 17D standard flanges• Clamp type connectors(Techlok, Grayloc, Galperti. and Destec)• Non-standard joints, i.e. pressure vessels, heat. exchangers, compact flanges, etc..
• Project control and review by visual statusdisplay of each joint.
• Performs as a central source fordocumentation and records associatedwith each activity or task.
• Embedded personnel database providingaccess to individual training, competence,qualifications, etc..
• Completed joint databases can be viewedand interrogated by a freeware viewerwhich can be freely distributed throughoutthe organization.
> Bolting Systems
www.atwtools.com
> CCREDITED TRAININGHere at ATW Training Services, we provide businesses with the means to train the engineers of today for tomorrow to the highest standards with our highly qualified instructors. Our courses range from Mechanical Joint Integrity of Bolted Flanges to other mechanical courses such Hydraulics, Bearings Analysis and Abrasive Wheels.See our comprehensive list of courses for more detailed information.
The Engineering Construction Industry T raining Board (ECITB) is the UK based statutory organisation,national training provider and awarding body with responsibility for the training and development. Acting on behalf of the industry,the ECITB works closely with UK government and global employers to attract, develop and qualify engi-neering construction personnel in hundreds of skills and disciplines.
COURSESECITB Mechanical Joint IntegrityATW are a leader in bolt working training courses. Our courses can be taken as individual courses or as a 2.1/2 day course covering all three elements. Training with ATW couldn’t be easier as we can deliver this course globally. Further bespoke
MJI10 Hand Torque Bolted Connection TechniquesThis course covers specifications, methods, processes, techniques and procedures for using hand torque wrenches. It will explain how to remove components from hand torque bolted connection systems, how to replace and reassemble securely and verify the integrity of assembled joints.
MJI10/19 Hand & Hydraulic Torque Bolted ConnectionsThis course covers specifications, methods, processes, techniques and procedures for using hand and hydraulic torque wrenche. It will explain how to remove components from hand and hydraulic torque bolted connection systems, how to replace and reassemble securely and verify the integrity of assembled joints.
MJI18 Hydraulically Tensioned Bolted Connection TechniquesThis course covers specifications, methods, processes, techniques and procedures for using hydraulic tensioning equipment. It will explain how to remove components from hydraulic tensioningbolted connection systems, how to replace and reassemble securely and verify the integrity of assembled joints.
Sales / Service / Rental / Flange Management
American Torque Wrench Inc803 Summer Park Drive Suite 150 Stafford Texas 77477 USATel.: + 1-713-581 8904 e-mail:[email protected]
Welcome To Visit American Torque Wrench Inc websiteWWW.ATWTOOLS.COM
TM
USA China
American Torque Wrench Inc
803 Summer Park Drive Suite 150 Stafford Texas 77477 USATel.: + 1-713-581 8904 e-mail: [email protected]