Spring Loaded SCREEN-PRO - TMIScreen facing down, place the square shaft into the Cradles. Bushing/Bearing Cotter Pin Bolt/Nut in Top Hole Bottom Edge of Screen facing down Screen

SCREEN-PRO™

STAND-OFF MOUNTING METHOD

INSTALLATION INSTRUCTIONS

All Season Roll-Up Doors

Spring Loaded

Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shippingcompany. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) isinstalled and properly operating. TMI, LLC is not responsible for delayed or late claims.

READ THIS FIRST

Group of Companies

Serial No: ________________ Model #: _______________ Date Purchased: ___________

Read and Save These Instructions

To Reduce the Risk of Injury, Observe the Following:Warning

• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.

• Installation work must be done by a qualified person(s) in accordance with all applicable codes and standards.

• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

Please read the “READ THIS FIRST” note on the front cover of this manual before proceeding.

TYPES OF DOORS

2

There are a variety of doors used at both industrialand commercial facilities. Each has its specificopening/closing mechanism. This Screen-Pro unithas been shipped with hardware to accommodate aStand-Off Mounting Method. It should be mounted infront of any rails or guide tracks and centered on thedoorway opening. Also, the Screen-Pro guide tracksshould be on the outside of any rails or tracks usedwith the security (regular) door.

PLAINDOORWAYOPENING

OVERHEADDOOR ROLL-UP

DOOR

4

Screen Material withModular Panels

(Attached to Roller Drum)

PullStraps

LockStrap

SideScreens

Flat Bars

GuideTracks

Top SpreaderAngle

Brush SealBrush Seal

Bar

Screen Roller Drum

Top SpreaderMounting Bracket

BracketAnchor Plate

FlangedNuts

FloorAnchorBracket

ProjectionBrackets

DrumBracket(Spring)

DrumBracket(Bearing)

Rollover Straps

SCREEN-PRO COMPONENTS

It is recommended that two peopleinstall the door together.

The following tools will be neededfor installation:

• Carpenter’s Level (Min. 4’ Length)

• Carpenter’s Square

• Hammer Drill

• Masonry Drill Bit

(For 3/ 8” Diameter Anchors)

• 3/ 8” Diameter and Various Wall Anchors

• Assorted Shim Stock

• Socket and Wrench Set

• Hand Tools

• Four Bar Clamps (36” Long)

• Two Ladders

• Forklift (Supplied byDealer or Customer)

REQUIRED TOOLS

STEP 1

STEP 2

Lay the basic components in front of the doorway opening.

BrushSeal

Brush SealBar

Slide the Brush Seal intothe edge groove of theBrush Seal Bar.

Left GuideTrack

GuideFlare

GuideFlare

Right GuideTrack

STEP 3

Using work horses will make the assembly process easieralthough it is not essential. Place the Guide Tracks on thehorses with the Guide Flare Plate facing up.

NOTE: There is a left and a right Guide Track.

IMPORTANTThe Guide Track Flare Plate ships flat and must bebent out 11/2” before any assembling takes place.

3

SideScreens

STEP 4

Slide each Side Screen into the groovethat is at the bottom outside edge of theTrack Guides.

Note: If unit is being mounted directly tothe wall (not standoff) Side Screens arenot necessary and you can skip Step 2.

4

STEP 5Slide the Bracket Anchor Plates into the guide channel that is onthe outside edge of the Track Guides. There are 10 Anchor Plates,5 for each side on a 10' high door.

Bracket Anchor Plates(5 to a side)

STEP 6

STEP 7

Place a Projection Bracket on eachBracket Anchor Plate. The top and bot-tom braces have 2 slots. All 5 slotsmust be used. IMPORTANT: The WallMounting Lip should be facing outward.The top edge of the Top ProjectionBracket should be mounted 8'' from thetop of the Guide Track.The bottomedge of the Bottom Bracket should beeven with the bottom of the track andthe single slotted brace should be cen-tered on the Guide Track

Place a Flange Nut on each BracketAnchor Plate to secure the BracKetand hand tighten. Use a square tomake sure that each Projection Bracketis perpendicular to the Guide Track.Then tighten with a wrench.

TOP BOTTOM

Square

LEFT SIDE

TOP

8''

BracketAnchor Plates

BracketAnchor Plate

Square Bracketsto Guide Track Bracket

Anchor Plate

TopProjection

Bracket

CenterProjection

Bracket

WallMounting Lip

BottomProjection

Bracket

FlangeNuts Flange

Nut Flange Nut

NOTE: Do not placeFlange Nut on bottomAnchor Plate until theFloor Anchor Angle isin place, Step 5.

Next, attach a Floor Anchor Bracket to thebottom of each Guide Track using theBracket Anchor Plate. Place the oval holeover the bolt and tighten with a flange nut.The Floor Anchor Bracket should be at rightangles with the Track Brace and flush withthe bottom of the Guide Track.

FloorAnchorBracket

Aligned andflush withbottom of

Track Guide

5

STEP 8Attach the Top Spreader Bracket to the top ofthe Guide Track using the Spreader MountingBracket. Make sure the back of the SpreaderAngle is facing down and toward the wall. Placethe 2'' Brush Seal Bar on top of the SpreaderBracket with the brush facing in. NOTE: If youare using an optional 3'' Brush Seal Bar, itshould be placed on top of the 2'' Brush Barfacing out. Use 2 bolts and flange nuts on eachside to secure al the components..

With the brush bristles facing down, center the 2''Brush Seal Bar on top of the Spreader Bracket andmark the pre-drilled holes on the Spreader Bracket.NOTE: If you are using an optional 3'' Brush SealBar, it should be placed on top of the 2'' Brush Barfacing out.

Use the supplied Self-Tapping Sheet MetalScrews to attach the Brush Bars to the SpreaderBracket.

Guide Track

Top SpreaderBracket

Anglefacingdown

SpreaderMountingBracket

STEP 9

Attach the Drum Brackets to the topof each Track Guide using 5/16'' x 1-1/4'' bolts with flange nuts. Thesquare cradle (spring side) goes onthe left and the round cradle (bearingside) is on the right.

IMPORTANT: Use the top hole ofeach set of holes.

Botom Hole(Set 1)

Bottom Hole(Set 2)

Drum Bracket(Spring Side)

Drum Bracket(Bearing Side)

ProjectionBracket

MountingHoles

Wal

l2'' BrushSeal Bar

Brush Bristlesshould face down

Optional3'' Brush Seal

Bar

Self-TappingSheet Metal

Screws

Using a helper, swing theassembly into place andcenter on the doorwayopening. The bottom ofGuide Tracks should be onthe floor and the wallmounting holes on eachProjection Bracket shouldbe flush against the wall.

STEP 10

STEP 11

Once the assembly is centered,make sure that each GuideTrack is plumb. Then mark theProjection Bracket mountingholes.

Remove assembly and drill all10 holes. If you are mounting toa concrete wall or concrete block,wall, anchors will be necessary(not supplied).

Replace the assembly and align all the mountingholes. Fasten the unit to the wall using appropriatefasteners for the mounting surface.

MarkHoles

MakePlumb

IMPORTANT: DONOT mark or drill theFloor Anchor Bracketmounting holes. Thatis Step 13, Page 7.

6

STEP 12Handle Must Clear

Top of the AssemblyCutSide Screen

to fit

Bracket AnchorPlate Nuts

Guide Track

Sec

uri

ty D

oo

r

Security Door Rail

The assembly might need to be moved toward the wall. The distant isdetermined by the space needed for any door handle(s) that areattached to the security door. First, slightly loosen all Bracket AnchorPlate Nuts. Then run the security door up the rail to make sure thehandle(s) clear the top of Screen-Pro assembly. Once the adjustmentis made, make sure the track is plumb and tighten all Bracket AnchorPlate Nuts.

At this point the Side Screens might need to be trimmed usingscissors or a utility knife. The Screen should be 3” wider than thedistance from the Guide Track to the wall. Carefully place theexcess material against the wall, fold it toward the doorway open-ing and secure it with the supplied aluminum bar.

TIP: It is much easier to do this procedurewhen the security door is open.

7

With the Spring Locking Clip to the left and theBushing/Bearing to the right and the Bottom Edge of theScreen facing down, place the square shaft into theCradles.

Bushing/Bearing

CotterPin

Bolt/Nutin Top Hole

Bottom Edgeof Screen

facing down

Screen onRoller Drum

SpringLocking Clip

DrumBrackets

Roll Ties

Once the shaft is inboth cradles, place aCotter Pin through theshaft and cradle tosecure it (left side).

On the right side, placea bolt with a nut throughthe Top Mounting PlateHole to secure it to theCradle.

Cradle

Cradle

WARNING The spring tension for the Roller Tube is pre-set at the factory and is shippedwith the Lock Plate in place. DO NOT remove the plate until the assemblyprocess is completed. Also DO NOT remove the Roll Ties until the Roll Tube issecured to both End Plates.

STEP 13

STEP 14

Then carefully cut the Roll Tieswithout cutting the screen. Slip thebottom edge of the screen into theGuide Tracks. Place the leadingedge in front of the Rubber Gasketto create a seal.

With the Screen Roller Drum in place,remove the Spring Locking Clip.

Bottom Edgeof Screen

RubberGasket

Roll Ties

Spring LockingClip

8

STEP 15

At this point the Screen Roller Drum must be lev-eled. The Drum Bracket Mounting Bolts on one orboth sides can be loosened and the drumcan beaccurately leveled.

STEP 16Next, the Screen-Pro should be fastened to the floor using the FloorAnchor Angles which were attachedto the Bottom Track Braces (left &right) in Step 6. First, mark the holes.Second, drill the holes. Finally, placethe screw anchors and secure with alag screws.

MarkHole

DrillHole Place Anchor

& Lag Screwthen tighten

Test the unit for free movement andspring tensioning.

STEP 17The final steps are attaching the Rollover Straps and LockDown Straps.

Lock Straps

Rollover Straps

FootmanLoops

FootmanLoop

FootmanLoops

FootmanLoops

Pull Straps

Slides

Slide

“D” Rings

Guide Tracks

STRAP PLACEMENT

NOTE: The “D” Rings, Pull Straps and Slide Handles areattached at the factory. Also, one end of the Rollover Straps isattached to the bottom of the screen.

Pull the screen down torelease the 2 Rollover Straps.A Slide is attached to eachstrap. Make sure the strapsare laying flat and not twisted.

Feed the strap through the Footman Loopthat has been pre-attached to the GuideTrack. Then take the strap back throughthe slide as shown in the illustration to theright. Adjust the strap so it is taut when thedoor is in the open position.

First, wind up the screen so itis completely on the RollerDrum. Using a strap or cord,secure the screen so it isunable to unwind. Place theLock Plate into the Drum Hub.

Next, remove the Cotter Pin onthe left side and the Lock Bolt/Nuton the right side. Lift the ScreenRoller Drum out of the DrumBracket cradles.

ADDING TENSION TO THE SPRING

NOTES

RollerDrum

StabilizeRoller Drum

SpringLocking Clip

DrumHob

LockPlate

Strapor Cord

If after testing the door movement,the spring needs more tension, thefollowing procedure should betaken.

CotterPin

LockBolt/Nut Finally, with the Roller

Drum totally stabilized,lock a Vise Grip onto theshaft. Keeping everythingin tension, remove theLock Plate. Turn the shaftclockwise one completeturn and replace theSpring Locking Clip.

800-888-9750TMI, LLC • 5350 Campbells Run Road • Pittsburgh, PA 15205-9738 • 412.787.9750

Fax: 412.787.3665 • Web Site: www.tmi-pvc.com • E-Mail: [email protected] © 2011 TMI, LLC Catalog No. II-TMI-SP-RUD 01-11

The purpose for Lock Straps is to hold thescreen in the down position. so the bottombar is touching the floor.

Once the Rollover Straps are set, pull the screen to the down position. Take the short Lock Straps with the SnapHooks on one end and snap the hook into the “D” Ring. Take the other end of the strap and pull it at a diagonalso the Strap Grommet is centered on the front of the Guide Track. Mark the hole. IMPORTANT: Place thescreen in the open position. Drill the Pilot Hole for the Tab Weld Nut (supplied). Next, place the screen in thedown position. Finally, with the Weld Nut on the inside of the Guide Track, secure the strap with the Bolt throughthe Strap Rivet.

LockStrap

SnapHook

“D”Ring

Bolt TabWeldNut

Pilot Hole

(Continued)

StrapGrommet

STEP 17