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Parts CatalogSPORTSMAN 700 MV A07MH68MA
9921219Parts Manual
Read the Operator's manual entirely. Whenyou see this symbol, the subsequentinstructions and warnings are serious - followwithout exception.Your life and the lives ofothers depend on it!
© Copyright 2006 Printed 11/08/06
Cover photo may show optional equipment notsupplied with standard unit.
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Selected ModelsIllustrated Parts Lists....................................................4
AIR BOX.............................................................................4BAGS and KITS.................................................................6BRAKE CALIPER, REAR...................................................8BRAKE LINES, FRONT....................................................10BRAKE, FRONT...............................................................12BRAKE, REAR.................................................................14CAB, FRONT....................................................................16CAB, REAR and SEAT.....................................................18CLUTCH COVER.............................................................20CLUTCH, DRIVE..............................................................22CLUTCH, DRIVEN...........................................................24CONTROLS.....................................................................26CONTROLS, THROTTLE ASM./CABLE..........................28COOLING SYSTEM.........................................................30ELECTRICAL...................................................................32ENGINE MOUNTING.......................................................34ENGINE, CARBURETOR.................................................36ENGINE, CRANKCASE...................................................38ENGINE, CRANKSHAFT and PISTON............................40ENGINE, CYLINDER and CYLINDER HEAD..................42ENGINE, DIPSTICK.........................................................44ENGINE, INTAKE and EXHAUST....................................46ENGINE, MAGNETO and RECOIL..................................48ENGINE, OIL PUMP........................................................50ENGINE, STARTING MOTOR..........................................52ENGINE, WATER PUMP..................................................54EXHAUST SYSTEM.........................................................56FUEL TANK......................................................................58FUEL TANK, RESERVE...................................................60GEAR SELECTOR...........................................................62GEARCASE MOUNTING, REAR.....................................64GEARCASE, FRONT.......................................................66GEARCASE, MOUNTING, FRONT (DEMAND DRIVE)...68GEARCASE, REAR.........................................................70HANDLEBAR and HEADLIGHT POD..............................72RACK MOUNTING, FRONT and BUMPER MOUNTING..74RACK MOUNTING, REAR...............................................76ROLLBARS......................................................................78SHAFT, DRIVE, FRONT...................................................80SHAFT, DRIVE, REAR.....................................................82SHAFT, PROP, FRONT....................................................84SHAFT, PROP, REAR.......................................................86STEERING POST............................................................88SUSPENSION, FRONT...................................................90SUSPENSION, REAR......................................................92SUSPENSION, STRUT, FRONT......................................94TOOL KIT.........................................................................96TRANSMISSION..............................................................98TRANSMISSION MOUNTING.......................................102
WHEEL, FRONT............................................................104WHEEL, REAR...............................................................106WINCH ASM..................................................................108
Part Number Index.....................................................110Part Description Index..............................................114
© Copyright 2006. All rights reserved.
Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of thismanual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflectthe product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended forordering parts only.
Polaris is registered trademark.
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
2 Parts Catalog 9921219 11/08/06
Table of Contents
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AAIR BOX...............................................................................4
BBAGS and KITS...................................................................6BRAKE CALIPER, REAR....................................................8BRAKE LINES, FRONT.....................................................10BRAKE, FRONT................................................................12BRAKE, REAR...................................................................14
CCAB, FRONT.....................................................................16CAB, REAR and SEAT.......................................................18CLUTCH COVER...............................................................20CLUTCH, DRIVE...............................................................22CLUTCH, DRIVEN.............................................................24CONTROLS.......................................................................26CONTROLS, THROTTLE ASM./CABLE............................28COOLING SYSTEM...........................................................30
EELECTRICAL.....................................................................32ENGINE MOUNTING.........................................................34ENGINE, CARBURETOR..................................................36ENGINE, CRANKCASE.....................................................38ENGINE, CRANKSHAFT and PISTON..............................40ENGINE, CYLINDER and CYLINDER HEAD....................42ENGINE, DIPSTICK...........................................................44ENGINE, INTAKE and EXHAUST......................................46ENGINE, MAGNETO and RECOIL....................................48ENGINE, OIL PUMP..........................................................50ENGINE, STARTING MOTOR...........................................52ENGINE, WATER PUMP....................................................54EXHAUST SYSTEM..........................................................56
FFUEL TANK........................................................................58FUEL TANK, RESERVE.....................................................60
GGEAR SELECTOR.............................................................62GEARCASE MOUNTING, REAR......................................64GEARCASE, FRONT.........................................................66GEARCASE, MOUNTING, FRONT (DEMAND DRIVE).....68GEARCASE, REAR...........................................................70
HHANDLEBAR and HEADLIGHT POD................................72
RRACK MOUNTING, FRONT and BUMPER MOUNTING...74RACK MOUNTING, REAR................................................76ROLLBARS........................................................................78
SSHAFT, DRIVE, FRONT....................................................80SHAFT, DRIVE, REAR.......................................................82SHAFT, PROP, FRONT......................................................84SHAFT, PROP, REAR........................................................86
STEERING POST..............................................................88SUSPENSION, FRONT.....................................................90SUSPENSION, REAR.......................................................92SUSPENSION, STRUT, FRONT........................................94
TTOOL KIT...........................................................................96TRANSMISSION................................................................98TRANSMISSION MOUNTING.........................................102
WWHEEL, FRONT..............................................................104WHEEL, REAR................................................................106WINCH ASM....................................................................108
Alphabetized Table of Contents
11/08/06 Parts Catalog 9921219 3
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4 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
AIR BOX
Applies to A07MH68MA [4999609960B05]
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Page 5
NotesPart DescriptionQtyPart No.Ref.
Filter, Precleaner Sleeve158116331.Filter, Air170805952.Clamp, Narrow Band170804133.Sleeve, Carburetor, Inner154338474.Cover, Air Box154328685.Screw475173176.Seal, Foam158127757.Duct, Air Inlet154369388.Gasket, Intake154114229.Seal, Cover1581148210.Duct, Clutch Air Inlet1543404411.Clip1767010212.Clamp, Hose2708045113.Boot, Clutch Intake1541263414.Clamp, Hose, Spring1708069415.Hose, Breather1541261516.Sheath, Reflective SleeveAR8450108-3417.Clamp, Narrow Band1708051118.Clamp, Hose1708069919.Box, Air1543367820.Clamp, Hose1708053421.Cap, End1543339622.Clip6524204423.Plug, Trap1543237724.Line, FuelAR8450059-15025.Clamp, Hose1708065026.Foil1581304227.Washer, Flat2755585928.Screw2751517929.Boot, Carburetor1541206630.
11/08/06 Parts Catalog 9921219 5
Illustrated Parts Lists PolarisSelected Models
AIR BOX
Applies to A07MH68MA [4999609960B05]
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Page 6
6 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
BAGS and KITS
Applies to A07MH68MA [49ATVBAGS07700MV]
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Page 7
NotesPart DescriptionQtyPart No.Ref.
Bag, LH122028591.Bag, RH128753012.Bag, Map122028613.Cover, Storage126836694.Kit, Pack Rack128714275.
[Inc. 7,8]Asm., Pintle Hitch, 2 Inch122028776.Ball, Hitch, 2 Inch170610987.Kit, Receiver, Lock Pin 1/2 Inch128733648.U-Bolt475182829.Mount, Gun21015039-41810.
11/08/06 Parts Catalog 9921219 7
Illustrated Parts Lists PolarisSelected Models
BAGS and KITS
Applies to A07MH68MA [49ATVBAGS07700MV]
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8 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
BRAKE CALIPER, REAR
Applies to A07MH68MA [4999609960B08]
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Page 9
NotesPart DescriptionQtyPart No.Ref.
Kit, Anvil Body122018731.Fitting, Bleed, Compact219105382.Kit, Slide Bolt122018703.Kit, Seal122018724.Kit, Piston and Seal122018695.Bracket, Caliper1-------6.Kit, Asm., Brake Pad122024147.Asm., Caliper11911075.
11/08/06 Parts Catalog 9921219 9
Illustrated Parts Lists PolarisSelected Models
BRAKE CALIPER, REAR
Applies to A07MH68MA [4999609960B08]
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Page 10
10 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
BRAKE LINES, FRONT
Applies to A07MH68MA [4999609960B07]
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Page 11
NotesPart DescriptionQtyPart No.Ref.
Line, Brake119109131.Seal654132122.Bolt, Banjo319104993.Fitting, Cross170522924.Line, Brake, Right Front119108395.ConduitAR8360031-1456.Cable Tie470801387.Line, Brake, Left Front119108388.Screw275120249.Switch, Stoplight1411016410.
11/08/06 Parts Catalog 9921219 11
Illustrated Parts Lists PolarisSelected Models
BRAKE LINES, FRONT
Applies to A07MH68MA [4999609960B07]
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12 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
BRAKE, FRONT
Applies to A07MH68MA [4999609960B09]
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Page 13
NotesPart DescriptionQtyPart No.Ref.
[Incl. Slide Bolts, Sleeves, O-Rings, Bushings, Clip]Kit, Slider Bolt122018701.[Incl. Piston, Seals, Dust Boot]Kit, Piston and Seals122024022.[2 Sets]Kit, Brake Pad Assembly Front122024123.[Incl. Anvil, Bushing, Hardware]Kit, Anvil122024034.[Incl. All]Asm., Brake Caliper, LH21910898.
11/08/06 Parts Catalog 9921219 13
Illustrated Parts Lists PolarisSelected Models
BRAKE, FRONT
Applies to A07MH68MA [4999609960B09]
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14 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
BRAKE, REAR
Applies to A07MH68MA [4999609960B10]
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NotesPart DescriptionQtyPart No.Ref.
Asm., Caliper119110751.Seal454132122.Line, Brake, Hand, Rear119107593.Bolt, Banjo219104994.Washer, Flat275561885.Washer, Spring Lock275526036.Bolt275124577.Clip, Retaining176701268.Screw175177569.Cable Tie3708013810.Rivet3762146211.Clamp, Cable3708096012.Clamp, Hose2708000313.Screw4751738614.Asm., Reservoir, Brake, Rear1193085415.Hose, Reservoir1191043816.Mount, Brake, Black11013414-06717.Spring, Torsion1704175018.Washer2755591919.Bushing, Pivot, Pedal2543318920.Rod, Brake, Black11015150-06721.Pin, Cotter1766140122.Spring1704207523.Screw2751515824.Master Cylinder, Brake, Rear1191111325.Line, Rear Brake, Foot1191076626.
11/08/06 Parts Catalog 9921219 15
Illustrated Parts Lists PolarisSelected Models
BRAKE, REAR
Applies to A07MH68MA [4999609960B10]
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Page 16
16 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CAB, FRONT
Applies to A07MH68MA [49ATVCAB07700MV]
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Page 17
NotesPart DescriptionQtyPart No.Ref.
Cover, Front, Olive Green15435669-1911.Clip, Trim, Medal176618931.Cab, Front, Olive Green15435940-1912.Nut, Speed276700573.Screw275172194.Panel, Side, LH, Olive Green15435916-1915.Panel, Side, RH, Olive Green12633071-1915.Decal, Side Panel, Reserve, LH171729286.Clip, Snap In170807567.Screw475173868.Guard, Splash, RH15248100-3299.Nut, Nylok2754660110.Guard, Splash, LH/Pump Mount1524687211.Screw2751223212.Rivet2766185513.Screw8751202614.Cover, Trim, Front1543600015.Screw2751756116.
11/08/06 Parts Catalog 9921219 17
Illustrated Parts Lists PolarisSelected Models
CAB, FRONT
Applies to A07MH68MA [49ATVCAB07700MV]
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Page 18
18 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CAB, REAR and SEAT
Applies to A07MH68MA [49ATVCABRR07700MV]
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Page 19
NotesPart DescriptionQtyPart No.Ref.
Rivet1476618551.Cab, Rear, LH15435936-1912.Decal, Filter Cleaning171729223.Screw275119304.Retainer, Seat Latch152507455.Washer275557926.Nut, Nylok275419257.Cab, Rear, RH15435937-1918.Foil, Cab, Rear158130299.Lock, Park, Black11014378-06710.Screw2751539811.Footwell, Black, LH15435905-07012.Footwell, Black, RH15437134-07012.Screw8751768613.Nut, Nylok8754212214.Foil, Rear Cab, Front2581317715.Foil, Rear, Cab, Middle1581303016.Foil, Rear Cab1581278017.Frame, Main, Black11015740-06718.Nut, Nylok, Flange6754215319.Screw6751228320.Brace, Support, Frame, Front, Black, LH15244751-06721.Rivet2762140322.Bracket, Lever Retainer2521103323.Spring, Latch1704137024.Asm., Seat, Black12683433-07025.Covering, Seat12683434-07025.Latch, Seat1104038726.Grommet, Rubber Mount2541262327.
11/08/06 Parts Catalog 9921219 19
Illustrated Parts Lists PolarisSelected Models
CAB, REAR and SEAT
Applies to A07MH68MA [49ATVCABRR07700MV]
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20 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CLUTCH COVER
Applies to A07MH68MA [49ATVCLUTCHCVR07700MV]
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Page 21
NotesPart DescriptionQtyPart No.Ref.
[Incl. 12]Kit, Inner Clutch Cover122019551.Asm., Bolt/Washer575175992.Seal, Cover, Clutch, Outer155217383.Cover, Clutch, Outer, Black15434255-0704.O-Ring154105425.Plug, Drain154342646.Boot, Duct154126367.Clamp, Narrow Band270807078.Duct, Clutch Outlet154369549.Seal, Cover, Clutch, Inner1541263510.Stopper, Inner Clutch Cover1541267511.Screw9751209412.Screw3751786713.Bracket, Retainer, Seal, Black15244527-06714.
11/08/06 Parts Catalog 9921219 21
Illustrated Parts Lists PolarisSelected Models
CLUTCH COVER
Applies to A07MH68MA [49ATVCLUTCHCVR07700MV]
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22 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CLUTCH, DRIVE
Applies to A07MH68MA [4999609960C09]
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Page 23
NotesPart DescriptionQtyPart No.Ref.
Asm., Clutch, Drive115202311.Washer175562022.Spacer156311193.Nut, FLEXLOC375419064.Button, Clutch654319365.Pin, Roller350204226.Bearing135857127.Nut, Jam175471308.Cover, Bearing135765109.Screw6751806210.Spring, Clutch1704115711.Asm., Roller and Bushing3132162212.Washer6543094513.Bolt, Shoulder3751226614.Weight, Shift, 20-563563121515.Washer1755620416.
[Incl. All Less 11,15]Asm., Drive Clutch11321971.
11/08/06 Parts Catalog 9921219 23
Illustrated Parts Lists PolarisSelected Models
CLUTCH, DRIVE
Applies to A07MH68MA [4999609960C09]
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24 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CLUTCH, DRIVEN
Applies to A07MH68MA [4999609960C10]
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Page 25
NotesPart DescriptionQtyPart No.Ref.
BushingAR75561201.[Incl. 6,8,9,11-14,16-21](If built after 2/08/05)Asm., Driven Clutch113225512.
Washer, Domed152505623.Washer, Spring Lock175529014.Bolt175153825.Washer, Thrust132342006.Belt, Drive132110917.
(1322551)Retainer, Spring, Inner177105648.(1322551)Washer, Thrust275562269.
Asm., Cam1323420810.Screw, Cap4323419211.
(1322551)Ring, Retaining1771052212.Roller, Clutch2323420713.
(1322551)E-Ring, Retaining2771052314.Spring, Compression1323419915.Pin, Roller2323420116.Roller, Clutch2323419717.Pin, Spring Slotted2323420218.Bearing, Ball1323420319.Ring, Retaining1323420420.Ring, Retaining1323420521.
11/08/06 Parts Catalog 9921219 25
Illustrated Parts Lists PolarisSelected Models
CLUTCH, DRIVEN
Applies to A07MH68MA [4999609960C10]
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Page 26
26 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CONTROLS
Applies to A07MH68MA [4999609960B06]
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Page 27
NotesPart DescriptionQtyPart No.Ref.
Screw, Torx275178991.[Incl. Cap, Screws, Sight, Gasket]Kit, Master Cylinder Cap122027252.[Incl. Lever, Spring]Kit, Master Cylinder Park Brake Lever122018363.[Incl. Clamp, Screws]Kit, Master Cylinder Clamp122018334.[Incl. Piston, Seals, Boot, Spring]Kit, Piston122024105.[Incl. Pin, Lever, Clip]Kit, Master Cylinder Lever122018356.
Asm., Master Cylinder11910684.
11/08/06 Parts Catalog 9921219 27
Illustrated Parts Lists PolarisSelected Models
CONTROLS
Applies to A07MH68MA [4999609960B06]
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Page 28
28 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
CONTROLS,THROTTLE ASM./CABLE
Applies to A07MH68MA [4999609960B11]
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Page 29
NotesPart DescriptionQtyPart No.Ref.
O-Ring154101931.Cover, Throttle Control154341132.O-Ring154114393.Cable, Throttle170812194.
[Incl. 6]Asm., Throttle Control120102305.Asm., Throttle Clamp120101916.
11/08/06 Parts Catalog 9921219 29
Illustrated Parts Lists PolarisSelected Models
CONTROLS,THROTTLE ASM./CABLE
Applies to A07MH68MA [4999609960B11]
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Page 30
30 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
COOLING SYSTEM
Applies to A07MH68MA [49ATVCOOL07700MV]
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Page 31
NotesPart DescriptionQtyPart No.Ref.
Bolt475179751.U-Clip675471972.Clamp, Hose270800033.Line18450040-6004.Asm., Fan124104135.Screw w/Washer275472206.Clamp370812887.Filler, Neck154351968.Screw475120849.Cap, Pressure1124004410.Clamp, Hose2708117411.Guard, Hose, 9 Inch2552159712.Hose, Engine, Upper1541239113.Clamp3708128814.Cap, Overflow1543074315.Gasket1581027916.Plug, Cap1543377417.Tank, Surge1543693618.Fitting, 90 Degree1705206519.Line, Fuel18450003-152520.Clamp, Hose1708030721.Bracket, Radiator Mount, Upper1524665622.Hose, Filler Neck1541231123.Guard, Hose, 6.75 Inch1552164424.Hose, Lower Radiator1541239225.Asm., Grommet and Insert2541197526.Screw2751517927.Radiator, Crossflow1124030128.Bracket, Radiator, Lower, Black15245773-06729.Screw2751738630.Bushing, Mount, Lower Radiator2541058431.Valve, Drain1705229632.Cable Tie1708013833.Cable Tie1708049234.Hose, Engine, Lower1541258535.T-Connector1705239736.Retainer, Hose1704208937.Shroud, Fan1543485338.Guard, Hose1552174939.
11/08/06 Parts Catalog 9921219 31
Illustrated Parts Lists PolarisSelected Models
COOLING SYSTEM
Applies to A07MH68MA [49ATVCOOL07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 32
32 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ELECTRICAL
Applies to A07MH68MA [49ATVELECT07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 33
NotesPart DescriptionQtyPart No.Ref.
Box, Battery154356961.Washer, Flat275558592.Bolt475122323.Battery140105954.Strap, Battery Holddown152473765.Kit, Battery Bolt122030956.Cable, Battery/Frame140111397.Nut, Hex, Jam275472838.Washer, Spring Lock275528019.Switch, Magnetic1401125110.Harness, Winch1241053511.Cable, Battery/Solenoid1401047112.Screw4751202413.Cable, Solenoid/Starter1401037614.Mount, Cable Tie2708096515.Clip, Rosebud2402013916.Gasket, Taillight1403204517.Bulb, Taillight1403004318.Screw, Taillight2403202919.Lens, Taillight1403204620.Backing, Taillight/Brake Light1403206421.Nut, Speed2767005422.Cable Tie9708013823.Cable Tie6708049224.Bolt2751200725.Nut, Nylok2754192526.Coil, Ignition1401089827.Controller, Ignition1401101728.Screw2751208429.Module, Controller1401104430.Module, Resistor1401092431.Harness, Main1241055632.Kit, Fusible Link1220214732.
[Incl. 17-22]Asm., Taillight, 12V12410320.
11/08/06 Parts Catalog 9921219 33
Illustrated Parts Lists PolarisSelected Models
ELECTRICAL
Applies to A07MH68MA [49ATVELECT07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 34
34 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE MOUNTING
Applies to A07MH68MA [4999609960B03]
* * * MILITARY USE ONLY * * *
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Page 35
NotesPart DescriptionQtyPart No.Ref.
Clamp, Hose870800031.Line, FuelAR84501032.Filter225300093.Sheath, Reflective Sleeve18450105-334.Line, FuelAR8450040-6005.
NOTE:The Short Block assembly contains a crankcaseassembly, cylinder & cylinder head assembly and apiston & crankshaft assembly. Prior authorization isrequired for warranty consideration.
Kit, Short Block, 700 ATV122026986.
Screw175173867.Line, FuelAR8360009-6008.Hose, Formed, Vent154122879.Screw2751786710.Bracket, Carburetor Mount1524714111.Nut, Hex2754210512.Washer2755820313.Mount, Carburetor2311005014.Insert2754214315.Valve, Check1705101116.Screw2751673417.Nut, Nylok6754726318.Bracket, Engine Mount, Top1524736819.Washer, Flat3755581520.Bolt1751786821.Cable, Black1401113922.Boot, Intake1541263423.Clamp, Hose1708045124.Mount, Rubber2302111925.Bolt1751819726.Washer, Lock1757520227.Washer1521074828.Bushing1543026129.Bolt2751836430.Mount, Rubber, Top2311004431.Mount, Engine, Lower, Front, Black15244771-06732.WasherAR755582333.Bracket, Torque Stop1524504334.Nut2754710835.Asm., Fuel Pump1252022736.
11/08/06 Parts Catalog 9921219 35
Illustrated Parts Lists PolarisSelected Models
ENGINE MOUNTING
Applies to A07MH68MA [4999609960B03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 36
36 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, CARBURETOR
Applies to A07MH68MA [4999609960D11]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 37
NotesPart DescriptionQtyPart No.Ref.
Ring131305071.E-Ring131305082.Needle, Jet131312243.Ring131307524.Asm., Diaphragm131307325.Jet, Needle, P-6131313636.Screw231305417.Washer, Spring231305408.Asm., Jet Block131305049.Washer1313001410.Jet, Main, #157.51313057211.Cap2313139312.Seal2313051513.Packing1313051714.E-Ring1313051815.Cap1313051916.Pin, Float1313036117.Plate1313059418.O-Ring1313053219.Screw4313052020.Asm., Float Body1313059021.Screw1313052122.Asm., Float1313052923.Screw1313059124.Valve, Needle, 1.51313136025.O-Ring1313053326.Jet, Pilot, #47.51313122627.O-Ring1313052228.Washer1313052329.Spring1313052530.Adjuster1313052431.Screw, Adjust1313054632.Ring1313054533.Spring1313054434.Valve, Throttle, 1001313050235.Spring1313139836.Ring1313051437.Screw2313050138.ASM., THROTTLE SHAFT1-------39.Guide, Cable1313054340.Screw4313053541.Cover1313051142.O-Ring1313051243.Holder, Guide1313139644.Spring1313053845.Asm., Plunger1313139546.Jet, Air, #1601313062547.
[Incl. 1-12]Asm., Carburetor1120306048.Spring, Compression1313145149.Asm., Cover1313050350.Screw4313059251.
11/08/06 Parts Catalog 9921219 37
Illustrated Parts Lists PolarisSelected Models
ENGINE, CARBURETOR
Applies to A07MH68MA [4999609960D11]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 38
38 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, CRANKCASE
Applies to A07MH68MA [4999609960D08]
* * * MILITARY USE ONLY * * *
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Page 39
NotesPart DescriptionQtyPart No.Ref.
Seal, Flanged154121141.Bearing, Ball135143612.Bushing175561943.Bearing, Ball135143184.Plug170515305.Dowel276611756.Plug175180077.
[Incl.18-26]Kit, Crankcase122028648.Plug170515319.Plug1705228810.Bearing4513275311.Seal, Oil1541245512.Gasket, Cover, Magneto1581251113.Asm., Cover, Engine, Magneto1120000214.Screw4751795015.Seal, Flanged1541267716.Bearing, Main Journal2358570417.Plug1705230618.Washer1581223219.Screw9751779320.Screw6751779221.Plate, Baffle1521178522.Screw5751804523.Bolt1751660324.Asm., Pickup, Oil1120266325.O-Ring, Seal2581201626.Plug1306000427.Ring, Retaining1771051228.Pin, Dowel2766300129.
11/08/06 Parts Catalog 9921219 39
Illustrated Parts Lists PolarisSelected Models
ENGINE, CRANKCASE
Applies to A07MH68MA [4999609960D08]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 40
40 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, CRANKSHAFT and PISTON
Applies to A07MH68MA [4999609960D13]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 41
NotesPart DescriptionQtyPart No.Ref.
[Incl. 2-4]Kit, Piston222021071.Circlip, Piston430229962.PIN, PISTON2-------3.
[Incl. Control,Iron, and Chrome Rings]Kit, Piston Ring122021274.[Incl. 2,3,5,17]Kit, Crankshaft122030675.
Key, Woodruff177211176.Kit, Gear Set122021457.Screw175178658.Washer, Retaining175559829.Key, Woodruff1772113110.Shaft, Balance1513239611.
11/08/06 Parts Catalog 9921219 41
Illustrated Parts Lists PolarisSelected Models
ENGINE, CRANKSHAFT and PISTON
Applies to A07MH68MA [4999609960D13]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 42
42 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, CYLINDER and CYLINDER HEAD
Applies to A07MH68MA [49ATVCYLINDER07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 43
NotesPart DescriptionQtyPart No.Ref.
Screw275172771.Cover, Breather154325332.Gasket, Breather154127303.Plate, Breather152481464.Screw775168225.Cover, Valve151344276.Seal, Valve Cover154126327.Bolt, Head675182748.Gasket158115119.Manifold, Black11261077-02910.Screw4751823411.Head, Cylinder1302169012.Guide, Valve4513142912.Gasket, Head1524735913.
[Incl. 16]Kit, Cylinder1220269614.Gasket, Base1524736015.Plug1705153416.Dowel2766117517.Asm., Carburetor1120306018.Clamp, Hose1708068119.Screw2751766620.Adapter, Carburetor1125341521.Spark Plug, RC7YC32302167122.Screw2751682223.Cover, Thermostat1563139024.Thermostat1705235225.O-Ring1541152126.Switch, Themistor1401107127.Fitting2705214528.
11/08/06 Parts Catalog 9921219 43
Illustrated Parts Lists PolarisSelected Models
ENGINE, CYLINDER and CYLINDER HEAD
Applies to A07MH68MA [49ATVCYLINDER07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 44
44 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, DIPSTICK
Applies to A07MH68MA [4999609960E01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 45
NotesPart DescriptionQtyPart No.Ref.
Asm., Dipstick112030791.Tube, Oil Fill112028812.Screw275177953.Clamp152458054.O-Ring154127575.
11/08/06 Parts Catalog 9921219 45
Illustrated Parts Lists PolarisSelected Models
ENGINE, DIPSTICK
Applies to A07MH68MA [4999609960E01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 46
46 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, INTAKE and EXHAUST
Applies to A07MH68MA [4999609960D14]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 47
NotesPart DescriptionQtyPart No.Ref.
Asm., Rocker Arm412021691.Pushrod451324022.
[Incl. 10]Kit, Camshaft122026933.Plate, Thrust152442864.Screw375175985.
[Incl. 7]Asm., Split Gear112027356.Spring, Compression370419997.Washer, Spring175561838.Screw175178659.Lifter, Valve4513415210.Valve, Exhaust2513336311.Valve, Intake2513269612.Seal, Valve Guide4541189513.Spring, Valve4704156514.Retainer, Spring4513141315.Retainer, Lock, Valve Stem8591004216.
11/08/06 Parts Catalog 9921219 47
Illustrated Parts Lists PolarisSelected Models
ENGINE, INTAKE and EXHAUST
Applies to A07MH68MA [4999609960D14]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 48
48 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, MAGNETO and RECOIL
Applies to A07MH68MA [49ATVMAGNETOR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 49
NotesPart DescriptionQtyPart No.Ref.
Holddown, Wire152453641.Asm., Stator140111032.Screw275178473.Screw375177144.Asm., Flywheel140108995.Washer175559076.Nut, Hex175472137.Pulley, Starting130214748.Screw375167309.Asm., Housing Recoil, Lower1120264710.Bolt8751780711.Asm., Recoil Housing, Twin1120264812.Washer, Flat2755599813.Screw2751730614.Screw4751673015.Controller, Ignition1401101716.Coil, Ignition1401089817.
11/08/06 Parts Catalog 9921219 49
Illustrated Parts Lists PolarisSelected Models
ENGINE, MAGNETO and RECOIL
Applies to A07MH68MA [49ATVMAGNETOR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 50
50 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, OIL PUMP
Applies to A07MH68MA [4999609960E03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 51
NotesPart DescriptionQtyPart No.Ref.
Filter, Oil125400861.Nipple, Oil Filter125401152.Screw475178073.Housing, Oil Pump151338524.Asm., Gerotor112025885.Pin, Dowel176611276.Spring170422037.Washer175560058.Screw175168249.
[Incl. 4,5 from Water Pump Page, Ref. 1,2,4]Kit, Oil Pump12202699.
11/08/06 Parts Catalog 9921219 51
Illustrated Parts Lists PolarisSelected Models
ENGINE, OIL PUMP
Applies to A07MH68MA [4999609960E03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 52
52 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, STARTING MOTOR
Applies to A07MH68MA [4999609960E05]
* * * MILITARY USE ONLY * * *
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Page 53
NotesPart DescriptionQtyPart No.Ref.
Screw275168231.Starter140115842.Washer175559083.Asm., Bendix140115854.Washer, Lock175526165.Nut175467056.
11/08/06 Parts Catalog 9921219 53
Illustrated Parts Lists PolarisSelected Models
ENGINE, STARTING MOTOR
Applies to A07MH68MA [4999609960E05]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 54
54 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ENGINE, WATER PUMP
Applies to A07MH68MA [4999609960E02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 55
NotesPart DescriptionQtyPart No.Ref.
Shaft, Oil/Water Pump151339481.Bearing, Ball135844042.Ring, Retaining177105313.
[SEE INTAKE AND EXHAUST PAGE, REF. 6]ASM., SPLIT GEAR1-------4.Impeller154336845.Washer, Flat175558746.Nut, Hex, Nylok175468047.Screw575168228.Screw275179509.Cover1563138910.Seal, Water Pump1581257111.Seal, Water Pump1361007512.
11/08/06 Parts Catalog 9921219 55
Illustrated Parts Lists PolarisSelected Models
ENGINE, WATER PUMP
Applies to A07MH68MA [4999609960E02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 56
56 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
EXHAUST SYSTEM
Applies to A07MH68MA [49ATVEXHAUST07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 57
NotesPart DescriptionQtyPart No.Ref.
Nut, Nylok275423241.Washer275557162.Bushing250101923.Washer, Rubber254104364.Bushing275558635.Bracket, Silencer, Frame152416636.Dampener, Vibration254125087.Bolt275153168.Silencer, Exhaust, Black11261223-0299.Washer, Clean Out1755623010.Bolt1751266611.Seal, Exhaust Socket1361004712.Spring2704180413.Pipe, Exhaust, Black11261242-02914.Shield, Heat, Exhaust1524401415.Washer5755593516.Screw5751519717.Mount, Torque Stop1311006418.Nut, Hex1754230119.Nutsert1754710120.Spring3704178921.Screw4751823422.Manifold, Black11261077-02923.Gasket1581151124.Shield, Heat, Exhaust1524550225.Seal, Exhaust1361011926.
11/08/06 Parts Catalog 9921219 57
Illustrated Parts Lists PolarisSelected Models
EXHAUST SYSTEM
Applies to A07MH68MA [49ATVEXHAUST07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 58
58 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
FUEL TANK
Applies to A07MH68MA [49ATVFUEL07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 59
NotesPart DescriptionQtyPart No.Ref.
Screw275151791.Bracket, Fuel Cover Mount, LH152471842.Bracket, Fuel Cover Mount, RH152471852.Seal, Foam158122653.Foam158127764.T-Fitting270520485.Line, FuelAR8360009-6006.Valve, Check170510117.Vent, Tank154310538.Cap, Gas Tank154336879.Gasket1581212310.Valve, 3/Way1705216111.Knob, Fuel Valve1543255912.Screw1751750513.Nut, Fuel Valve1543273314.Clamp, Hose2708000315.Line, FuelAR845010316.Cable Tie1708049217.Sheath, Reflective Sleeve18450105-2918.Screw5751861919.Sender, Fuel1241055420.Gasket1581085821.Fitting, Fuel1705236322.Screw2751513623.Foil1581200524.Asm., Fuel Tank w/Sender1252040325.
[Incl. 8,22,23,24,26]Foil1581200426.
11/08/06 Parts Catalog 9921219 59
Illustrated Parts Lists PolarisSelected Models
FUEL TANK
Applies to A07MH68MA [49ATVFUEL07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 60
60 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
FUEL TANK, RESERVE
Applies to A07MH68MA [4999609960A13]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 61
NotesPart DescriptionQtyPart No.Ref.
Kit, Fuel Gauge, SP128736261.Gasket158121232.Vent, Tank154310533.Line, Oil18450061-6004.Screw275153075.
[Incl. 3,9,15,16]Asm., Reserve Fuel Tank125204586.Nut275423437.Pad158102908.Fitting, Fuel, Single Outlet170523639.Clamp, Hose, Red1708000310.Conduit18360031-14511.Hose, FuelAR8450103-15012.Screw2751513613.Screw1751723014.Foil, Gas Tank, Reserve1581251515.Foil, Gas Tank, Reserve1581275016.
11/08/06 Parts Catalog 9921219 61
Illustrated Parts Lists PolarisSelected Models
FUEL TANK, RESERVE
Applies to A07MH68MA [4999609960A13]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 62
62 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
GEAR SELECTOR
Applies to A07MH68MA [4999609960C08]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 63
NotesPart DescriptionQtyPart No.Ref.
Cover, Shift Knob154120031.Screw175120242.Knob, Gear Selector154110073.Bolt, Flange275183424.Mount, Gear Selector254350425.Trim, Edge155211316.Nut, Nylok275423247.Nut, Nylok275421228.Selector, Gear, Black11013315-0679.Bolt2751517510.Asm., Linkage Rod1182105511.
11/08/06 Parts Catalog 9921219 63
Illustrated Parts Lists PolarisSelected Models
GEAR SELECTOR
Applies to A07MH68MA [4999609960C08]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 64
64 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
GEARCASE MOUNTING, REAR
Applies to A07MH68MA [4999609960D07]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 65
NotesPart DescriptionQtyPart No.Ref.
Bolt, Flange475183651.Screw675183642.Screw175178783.Washer, Flat1275558064.Nut, FLEXLOC575470085.Nut, Flange475171806.
11/08/06 Parts Catalog 9921219 65
Illustrated Parts Lists PolarisSelected Models
GEARCASE MOUNTING, REAR
Applies to A07MH68MA [4999609960D07]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 66
66 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
GEARCASE, FRONT
Applies to A07MH68MA [49ATVGEARCASEX2500EFI]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 67
NotesPart DescriptionQtyPart No.Ref.
Asm., Cover, Output132344021.Asm., Hub, Race/Output132344032.Asm., Clutch132344043.Kit, Bolt132344054.Kit, Seal Repair132344065.Plate, Armature132344076.Set, Screw132344087.Asm., Plate, Thrust132343898.Bearing132343909.Clutch, Housing/Ring gear1323440910.Kit, Roller1323439311.Asm., Roll Cage1323446612.Asm., Gearcase1323441113.Asm., Drain Plug, Magnetic1323441214.Asm., Cover, Input1323446315.Plug, Oil Fill1323441416.Asm., Gear, Pinion1323441517.Ring, Retaining1323441618.Cover, Input1323441819.Bushing1323443620.Ring, Spacer, Gear1323443721.Hub, Output RH1323446522.Kit, Cage, Spring/Output Hubs1323446423.Asm., Gearcase, Front11332567.
11/08/06 Parts Catalog 9921219 67
Illustrated Parts Lists PolarisSelected Models
GEARCASE, FRONT
Applies to A07MH68MA [49ATVGEARCASEX2500EFI]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 68
68 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
GEARCASE, MOUNTING, FRONT (DEMAND DRIVE)
Applies to A07MH68MA [49ATVGEARCASEMTG500EFI]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 69
NotesPart DescriptionQtyPart No.Ref.
Clamp, Hose170806931.Screw175120242.LineAR8450003-15253.Clamp, Hose170803074.Screw475176325.Asm., Front Gearcase, AWD11332567.
11/08/06 Parts Catalog 9921219 69
Illustrated Parts Lists PolarisSelected Models
GEARCASE, MOUNTING, FRONT (DEMAND DRIVE)
Applies to A07MH68MA [49ATVGEARCASEMTG500EFI]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 70
70 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
GEARCASE, REAR
Applies to A07MH68MA [4999609960D06]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 71
NotesPart DescriptionQtyPart No.Ref.
Screw632341171.Tube, Vent132335242.Cover, Rear, LH132341163.Pin, Dowel232341174.Bearing, Ball232332685.Gearcase, Rear, RH132341156.Plug232340877.Seal232338788.Seal132340039.Ring, Retaining1323415810.Bearing, Ball1323371411.Shaft, Pinion, 10T1323388112.Bushing1323357713.Gear, 31T1323387914.ShimAR323358115.Button, Thrust1323358216.ShimAR323358317.Asm., Gearcase, Rear11332353.
11/08/06 Parts Catalog 9921219 71
Illustrated Parts Lists PolarisSelected Models
GEARCASE, REAR
Applies to A07MH68MA [4999609960D06]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 72
72 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
HANDLEBAR and HEADLIGHT POD
Applies to A07MH68MA [49ATVHANDLEBAR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 73
NotesPart DescriptionQtyPart No.Ref.
Switch, Winch, Front/Rear140111551.Pod, Headlight, Upper, Olive Green15435960-1912.Decal, Foot Brake170796723.Switch, Worklight, On/Off140110744.Bezel154343805.Asm., Cluster132804716.Mount, Rubber154121387.Screw375118818.
[See Controls - Throttle Asm./Cable Page, Ref. 5]ASM., THROTTLE CONTROL1-------9.Knob, Adjusting1584335010.Rod, Adjusting1412255011.Cable Tie8708013812.Clip, Screw1767012713.O-Ring2541016314.Nut, Choke1708092215.
[Incl. Lever and Screw]Asm., Switch, Ignition, Keyless1401082016.Lever, Ignition Switch1401082216.Screw1751756016.Pod, Headlight, Lower, Black15436747-07017.Screw1751765818.Cap, Hall Sensor1513238219.Sensor, Hall Effect1401029820.Nut, Nylok4754212221.Cable, Choke1708117622.Receptacle, Pod Mount, 12V1401063823.Screw2751731724.Bracket, Pod Mounting, Black15244969-06725.Block, Handlebar1563151626.Block, Handlebar, Pegged1563151727.
[See Controls Page for Details]ASM., MASTER CYLINDER1-------28.Plug, Hole1543295229.Screw, Set1751762530.Grip, Handlebar, Black25412900-07031.Switch, Handlebar, On/Off1401151632.Spacer, Switch, LH1543390333.Tube, Handlebar, Black15244581-06734.Screw4751518935.Asm., Headlight, Black1241064236.
11/08/06 Parts Catalog 9921219 73
Illustrated Parts Lists PolarisSelected Models
HANDLEBAR and HEADLIGHT POD
Applies to A07MH68MA [49ATVHANDLEBAR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 74
74 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
RACK MOUNTING, FRONT and BUMPER MOUNTING
Applies to A07MH68MA [49ATVBUMPER07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 75
NotesPart DescriptionQtyPart No.Ref.
Pad, Shaft, Rear758120471.Platform, Front11014839-4632.Washer, Flat475559603.Screw275153844.Bracket, Light Mount15247315-0675.Bracket, Support, Corner25248445-4186.Screw2475181817.Support, Brush Guard, Front, LH11014919-0678.Support, Brush Guard, Front, RH11014920-0678.Nut, Nylok975423249.Screw6751539910.Support, Rack, Front, LH11014917-06711.Support, Rack, Front, RH11014918-06711.Screw6751834012.Screw2751821313.Mount, Brush Guard, Front11014364-06714.Screw4751533915.Plate, Vent Mount, RH15248630-41816.Ring, Tow Bar, Black21014358-06717.Screw2751548518.Nut, Nylok2754245119.Rivet18762143220.Tube, Tow Bar, Main, Black11014360-06721.Bolt4751838222.Bumper, Extruded1541244523.Pin/Cable3101442624.Tube, Tow Bar, Black11014359-06725.Brushguard, Front11014841-41826.Screw2751821627.Grommet1541250728.Pin, Seat Latch1591009629.
[Incl. 34]Asm., Headlight Mount, Side, LH1243101430.[Incl. 34]Asm., Headlight Mount, Side, RH1243101530.
Hinge, Instrument Panel17020024-46831.Plate, Vent Door15248631-41832.Plate, Vent, Mount, LH15248629-41833.Nut, Nylok, Flange12754234334.Screw4751838235.Bumper, Extruded, Short2541244636.
11/08/06 Parts Catalog 9921219 75
Illustrated Parts Lists PolarisSelected Models
RACK MOUNTING, FRONT and BUMPER MOUNTING
Applies to A07MH68MA [49ATVBUMPER07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 76
76 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
RACK MOUNTING, REAR
Applies to A07MH68MA [49ATVRACKMTG07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 77
NotesPart DescriptionQtyPart No.Ref.
Nut, Nylok875423431.Screw1875183822.Guard, Brush, Rear11014840-4183.Washer, Flat475584024.Screw275153395.Pad, Shaft, Rear758120476.Rivet676214327.Platform, Rear11014838-4638.Clip, Belt Retainer152227699.Belt, Drive, EBS1321109110.Bracket, Support, Corner25248445-41811.Channel, Stretcher, LH11014940041812.Channel, Stretcher, RH11014941-41812.Pin, Hitch, Cotterless2766117713.Mount, Platform, Rear11014921-06714.
11/08/06 Parts Catalog 9921219 77
Illustrated Parts Lists PolarisSelected Models
RACK MOUNTING, REAR
Applies to A07MH68MA [49ATVRACKMTG07700MV]
* * * MILITARY USE ONLY * * *
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Page 78
78 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
ROLLBARS
Applies to A07MH68MA [49ATVROLLBARS07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 79
NotesPart DescriptionQtyPart No.Ref.
Screw875181791.Screw3875181812.Tube, Rear, Inside, LH, Black11014944-0673.Tube, Rear, Inside, RH, Black11014945-0673.Tube, Rear, Outside, LH11014926-4184.Tube, Rear, Outside, RH11014927-4184.Footwell, Plate, LH11014915-4185.Footwell, Plate, RH11014916-4185.Plate, Footwell, Outside, LH15247274-4186.Plate, Footwell, Outside, RH15247284-4186.Tube, Front, Inside, LH, Black11014942-0677.Tube, Front, Inside, RH, Black11014943-0677.Bolt275122408.Washer, Flat475583019.Nut, Nylok2754212210.Tube, Front, Outside, LH11014924-41811.Tube, Front, Outside, RH11014925-41811.Rollbar, Front11014939-41812.
11/08/06 Parts Catalog 9921219 79
Illustrated Parts Lists PolarisSelected Models
ROLLBARS
Applies to A07MH68MA [49ATVROLLBARS07700MV]
* * * MILITARY USE ONLY * * *
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Page 80
80 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SHAFT, DRIVE, FRONT
Applies to A07MH68MA [49ATVSHAFTDRIVE1332347]
* * * MILITARY USE ONLY * * *
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Page 81
NotesPart DescriptionQtyPart No.Ref.
[Use w/1332347]Joint, Plunging215903721.Ring, Retaining213324342.Clamp, Large113500623.Grease113500464.Kit, Boot, Wheel Side122016305.Boot, CV Joint154111066.Clamp, Small113500617.Clamp, Small177105798.Boot, Gear Side113323649.Kit, Boot, Gear Side2220291010.Grease1135004711.Clamp, Large1771058012.Joint, Plunging1159041413.Ring, Spring2771058114.
[Use w/1332471,1332501]Kit, Joint1220333015.[Gear Side][Use w/1332471,1332501]Kit, Boot, Inner1220333116.[Wheel Side][Use w/1332471,1332501]Kit, Boot, Outer1220333217.[Use w/1332471]Kit, CV Joint, Outer1220333318.[Use w/1332501]Kit, CV Joint, Outer1220333418.[If built before 7/25/06]Asm., Drive Shaft, Front21332347.[If built between 7/25/06 and 10/23/06]Asm., Shaft, Half, Front21332471.[If built after 10/23/06]Asm., Shaft, Half, Front21332501.
11/08/06 Parts Catalog 9921219 81
Illustrated Parts Lists PolarisSelected Models
SHAFT, DRIVE, FRONT
Applies to A07MH68MA [49ATVSHAFTDRIVE1332347]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 82
82 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SHAFT, DRIVE, REAR
Applies to A07MH68MA [4999200139920013B09]
* * * MILITARY USE ONLY * * *
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Page 83
NotesPart DescriptionQtyPart No.Ref.
Joint, Plunging115904151.Clamp, Large213500442.
[Wheel Side]Boot213324333.Clamp, Small213500434.
[Incl. 6, 7]Joint, Plunging115902815.Ring, Spring113500426.Ring, Retaining177105057.Grease213500478.
[Incl. Clamps, Grease]Kit, Boot222031089.Ring, Retaining1771057610.
[Incl. 1-6]Asm., Drive Shaft, Rear21332421.
11/08/06 Parts Catalog 9921219 83
Illustrated Parts Lists PolarisSelected Models
SHAFT, DRIVE, REAR
Applies to A07MH68MA [4999200139920013B09]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 84
84 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SHAFT, PROP, FRONT
Applies to A07MH68MA [4999200229920022B09]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 85
NotesPart DescriptionQtyPart No.Ref.
Pin, Spring176619131.Yoke132601332.Kit, Cross and Bearing222020153.Shaft, Prop, Front113500894.Yoke132601315.Fitting, Lubrication170804246.O-Ring154110927.Asm., Front Prop Shaft11332455.
11/08/06 Parts Catalog 9921219 85
Illustrated Parts Lists PolarisSelected Models
SHAFT, PROP, FRONT
Applies to A07MH68MA [4999200229920022B09]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 86
86 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SHAFT, PROP, REAR
Applies to A07MH68MA [4999609960C01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 87
NotesPart DescriptionQtyPart No.Ref.
Yoke, Prop Shaft, Rear313500391.Shaft, Rear113801792.Kit, Cross and Bearing222020153.Pin, Spring176619134.Asm, Prop Shaft, Rear11380208.
11/08/06 Parts Catalog 9921219 87
Illustrated Parts Lists PolarisSelected Models
SHAFT, PROP, REAR
Applies to A07MH68MA [4999609960C01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 88
88 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
STEERING POST
Applies to A07MH68MA [4999609960C07]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 89
NotesPart DescriptionQtyPart No.Ref.
Bolt475174281.Bracket, Upper152467322.Bushing, Upper254338663.Post, Steering, Black11822630-0674.Plug, Steering Post154356614.Bushing275561625.Flangette152223936.Bearing135143527.Nut, Slotted, Hex175471588.Pin, Cotter176616339.Nut, Flange4754234310.
11/08/06 Parts Catalog 9921219 89
Illustrated Parts Lists PolarisSelected Models
STEERING POST
Applies to A07MH68MA [4999609960C07]
* * * MILITARY USE ONLY * * *
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Page 90
90 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SUSPENSION, FRONT
Applies to A07MH68MA [49ATVSUSPFRT07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 91
NotesPart DescriptionQtyPart No.Ref.
Asm., Hubstrut, LH118228251.Asm., Hubstrut, RH118228261.Joint, Ball, Greaseless270611532.Bracket, Ball Joint252111213.Boot, Ball Joint, Greaseless254126584.Bolt, Socket475122845.
[Incl. 8,24,25,27,28]Kit, A-Frame, LH122028656.[Incl. 8,24,25,27,28]Kit, A-Frame, RH122028666.
Nut, Castle275424387.Pin, Cotter476612038.Shield, CV Joint, Black, LH15435028-0709.Shield, CV Joint, Black, RH15435029-0709.Screw6751208410.Bolt2751790911.Washer4755609912.Nut2754717713.Boot, Seal, Rod End1541292914.Rod End, LH2706113815.Nut, Jam, LH2754702816.Tie Rod2513424217.Nut, Jam2754271118.Rod End, RH2706113919.Boot, Seal, Rod End2541292820.
[Incl. 15-20]Asm., Tie Rod2182285121.Screw2751541522.Nut, Nylok2754243923.Screw4751249224.Washer, Spring Lock4755260325.Washer4755583226.Shaft, A-Arm2513380627.Bushing, A-Arm, Long4543455128.Fitting, Lubrication2708043329.Washer2755595730.
11/08/06 Parts Catalog 9921219 91
Illustrated Parts Lists PolarisSelected Models
SUSPENSION, FRONT
Applies to A07MH68MA [49ATVSUSPFRT07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 92
92 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SUSPENSION, REAR
Applies to A07MH68MA [49ATVSUSPRR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 93
NotesPart DescriptionQtyPart No.Ref.
Bolt, Flange675183411.Nut, Flange675423242.Washer275559393.Bushing, Stabilizer Tube254345494.Bar, Stabilizer Tube, Black15334114-0675.Arm, Stabilizer Bar, Black21580107-0676.Screw475172317.Washer875557618.Bushing, Stabilizer, Link854365769.Rod, Linkage, Stabilizer2502082710.Carrier, Wheel Bearing2513556311.Bushing, Bearing Carrier4563114212.Bushing, Control, Lower8543455013.Washer, Lock4755261414.Washer4755574015.Bolt4751787316.Screw2751541517.Nut, Nylok10754243918.Shock, Rear2704305519.Cam, Adjusting, Spring2563101420.Spring, Compression, Black27041880-06721.Retainer, Shock2524114722.Screw2751543323.Shaft, A-Arm, Short6502082624.Arm, Control, Upper, Red, LH11014320-29325.Arm, Control, Upper, Red, RH11014321-29325.Strap, Black15245140-06726.Washer, Spring Lock4755260327.Screw4751249228.Washer2755583229.Bushing, A-Arm, Long4543455130.Arm, Control, Lower, Black, LH11015117-06731.Arm, Control, Lower, Black, RH11015118-06731.Screw4751208432.Shield, CV, Rear, LH1543500833.Shield, CV, Rear, RH1543500933.Shaft, A-Arm2513380634.Fitting, Lub2708043335.Bolt6751547236.Bushing, A-Arm, Short12543454837.Support, Stabilizer, Black11541801-06738.
11/08/06 Parts Catalog 9921219 93
Illustrated Parts Lists PolarisSelected Models
SUSPENSION, REAR
Applies to A07MH68MA [49ATVSUSPRR07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 94
94 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
SUSPENSION, STRUT, FRONT
Applies to A07MH68MA [4999609960C02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 95
NotesPart DescriptionQtyPart No.Ref.
Nut, Nylok275471041.Washer275557492.Spacer, Rubber258102913.Ball, Pivot, Top254328724.Spacer251320625.Ball, Pivot, Bottom254328716.Retainer, Spring252433647.Spring, Compression, Black27043110-0678.Bumper254126659.Bolt4751533910.Washer, Flat10755840211.
[Incl. Bearing and Ball Joint]Hubstrut, LH1182282512.[Incl. Bearing and Ball Joint]Hubstrut, RH1182282612.
Ring, Retaining2771050713.Bearing, Hubstrut2351434214.Fitting, Lubrication2708030615.Nut, Nylok4754232416.Asm., Caliper, Brake LH2191089817.Washer, Spring Lock4755290118.Screw4751236519.Clamp, Rubber Coated2708036720.Washer2521111521.Strut, Front2704176222.
11/08/06 Parts Catalog 9921219 95
Illustrated Parts Lists PolarisSelected Models
SUSPENSION, STRUT, FRONT
Applies to A07MH68MA [4999609960C02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 96
96 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
TOOL KIT
Applies to A07MH68MA [49ATVTOOL07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 97
NotesPart DescriptionQtyPart No.Ref.
Gauge, Tire Pressure128707251.Pouch, Tool Kit126825722.Wrench, Torx128736473.Owner's Manual, `07 MV 700199212174.Kit, Tool126834165.
11/08/06 Parts Catalog 9921219 97
Illustrated Parts Lists PolarisSelected Models
TOOL KIT
Applies to A07MH68MA [49ATVTOOL07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 98
98 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION
Applies to A07MH68MA [4999609960D03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 99
NotesPart DescriptionQtyPart No.Ref.
Nut132339611.Screw832338262.Cover132341243.Gasket132341234.Pawl, Detent132338295.O-Ring132338696.Shaft, Shift132338317.Seal232337888.Gear, 31T132338329.Gearcase, Main1323412810.Tube, Vent1323352411.Label, Oil Fill/Level Check1323414312.Bearing4323301813.Chain, Silent1323303614.Shaft, Input1323401215.Bearing4323301916.Plug, Hex, Hollow w/O-Ring2323379417.Gearcase, LH1323422118.Seal1323387419.Screw2323404220.Bracket, Mount1323414221.Drum, Shift1323391022.O-Ring1323354823.Fork, Shift2323385824.Pin, Dowel2323385925.Rail, Shift Shaft1323386026.Plate, Park1323391527.Engagement Dog1323404028.Spring, Wave2323414429.Engagement Dog3323387530.Ring, Retaining2323385031.Washer2323385132.Gear, 33T1323385233.Bearing, Needle3323371834.Shaft, Reverse1323385335.Sprocket, 24T1323385436.Washer1323385537.Gear, 29T1323401138.Gear, 51T1323413639.Gear, 56T1323413740.Screw4323408641.Cover, Bearing1323412242.Ring1323310643.Spacer1323335744.Bearing, Ball1323360745.Sub Asm., Lapped Bevel, Gear Set1323000146.Washer, Thrust1323361947.Sprocket, 22T/18T1323387348.Sub Asm., Lapped Bevel, Gear Set1323000149.Shaft, Output, Main, Rear1323391150.Button, Thrust1323358251.Shim1323358352.Shim1323361153.Cover, Output, Front1323413054.Screw15323384655.Shaft, Output, Front1323362556.Chain, Silent1323378457.Sprocket, 22T1323384458.Bushing1323355259.Clamp, Tie1323401360.
11/08/06 Parts Catalog 9921219 99
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION
Applies to A07MH68MA [4999609960D03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 100
NotesPart DescriptionQtyPart No.Ref.Lockout, Park1323391761.Pin, Dowel4323324762.Nut2323404363.Gear, 16T1323383964.Disc, Lockout1323383865.Star, Detent1323408266.O-Ring1323307667.Spring, Compression1323383068.Switch1323383569.Ring, Retaining1323383470.Bellcrank1323390671.Asm., Main Gearcase11332350.
100 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION (continued)
Applies to A07MH68MA [4999609960D03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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11/08/06 Parts Catalog 9921219 101
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION (continued)
Applies to A07MH68MA [4999609960D03]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 102
102 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION MOUNTING
Applies to A07MH68MA [4999609960D02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 103
NotesPart DescriptionQtyPart No.Ref.
Clamp, Hose270803071.Line, FuelAR8450003-15252.T-Fitting170520753.Clip, Snap In270807564.Nut, Nylok675472635.Screw275176326.Screw475172897.Mount, Rear Engine, Black11013134-0678.Bolt, Flange275184159.Nut, Flange2754234310.Bracket, Mount, Rear Transmission1524734811.Bolt, Carriage2751237712.
11/08/06 Parts Catalog 9921219 103
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION MOUNTING
Applies to A07MH68MA [4999609960D02]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 104
104 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
WHEEL, FRONT
Applies to A07MH68MA [4999609960C05]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 105
NotesPart DescriptionQtyPart No.Ref.
Tire, 25x8-12228734441.Rim, Flat Black21520263-4632.Cover, Dust, Hub254111643.Pin, Cotter276614024.Washer275560045.Hub, Wheel251343106.Stud875155137.Disc, Brake, Front252443148.Bolt875123259.Nut, Slotted2754281010.Valve, Rim2152501711.Nut, Flange8754723712.
11/08/06 Parts Catalog 9921219 105
Illustrated Parts Lists PolarisSelected Models
WHEEL, FRONT
Applies to A07MH68MA [4999609960C05]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 106
106 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
WHEEL, REAR
Applies to A07MH68MA [4999609960D01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 107
NotesPart DescriptionQtyPart No.Ref.
Tire, 25x8-12228734441.Rim, Flat Black21520263-4632.Cover, Dust, Hub254111643.Nut, Castle275430054.Pin, Cotter276614045.Washer, Cone475557966.Hub, Wheel, Rear251351137.Stud875155138.Ring, Retaining277104409.Bearing2358550210.Carrier, Wheel Bearing2513556311.Bolt8751232512.Disc, Brake, Rear2524825013.Valve, Rim2152501714.Nut, Flange8754723715.
11/08/06 Parts Catalog 9921219 107
Illustrated Parts Lists PolarisSelected Models
WHEEL, REAR
Applies to A07MH68MA [4999609960D01]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 108
108 Parts Catalog 9921219 11/08/06
Polaris Illustrated Parts ListsSelected Models
WINCH ASM.
Applies to A07MH68MA [49ATVWINCH07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 109
NotesPart DescriptionQtyPart No.Ref.
Switch, Winch140111541.Asm., Winch Switch140111641.Bolt275183042.Plate, Switch Mount152471393.Spacer, Master Cylinder Clamp251330104.Cable128714655.Winch, Front122028626.Winch, Rear122028637.Nut275424518.Roller, Fairlead, Warn Winch128714629.Screw2751549410.Asm., Hook, Warn Winch1220225311.Harness, Multimount, Blue/Yellow1401116812.Cable, 6, Power, Red1401116713.Cable, 6, Ground, Black1401116614.Contactor, Solenoid2401116515.Bolt8751731216.
11/08/06 Parts Catalog 9921219 109
Illustrated Parts Lists PolarisSelected Models
WINCH ASM.
Applies to A07MH68MA [49ATVWINCH07700MV]
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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Page 110
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
9, 37, 41, 55, 73------- ..........................1031013134-067 .............631013315-067 .............151013414-067 .............931014320-293 .............931014321-293 .............751014358-067 .............751014359-067 .............751014360-067 .............751014364-067 .............191014378-067 .............751014426 ....................771014838-463 .............751014839-463 .............771014840-418 .............751014841-418 .............791014915-418 .............791014916-418 .............751014917-067 .............751014918-067 .............751014919-067 .............751014920-067 .............771014921-067 .............791014924-418 .............791014925-418 .............791014926-418 .............791014927-418 .............791014939-418 .............7710149400418 ............771014941-418 .............791014942-067 .............791014943-067 .............791014944-067 .............791014945-067 .............71015039-418 .............931015117-067 .............931015118-067 .............151015150-067 .............191015740-067 .............191040387 ....................391200002 ....................471202169 ....................511202588 ....................491202647 ....................491202648 ....................391202663 ....................471202735 ....................451202881 ....................37, 431203060 ....................451203079 ....................311240044 ....................311240301 ....................431253415 ....................43, 571261077-029 .............571261223-029 .............571261242-029 .............231321622 ....................231321971 ....................251322551 ....................811332347 ....................1001332350 ....................711332353 ....................811332364 ....................831332421 ....................831332433 ....................811332434 ....................851332455 ....................811332471 ....................811332501 ....................67, 691332567 ....................871350039 ....................831350042 ....................831350043 ....................
PagePart Number
831350044 ....................811350046 ....................81, 831350047 ....................811350061 ....................811350062 ....................851350089 ....................871380179 ....................871380208 ....................231520231 ....................105, 1071520263-463 .............105, 1071525017 ....................931541801-067 .............931580107-067 .............831590281 ....................811590372 ....................811590414 ....................831590415 ....................631821055 ....................891822630-067 .............91, 951822825 ....................91, 951822826 ....................911822851 ....................151910438 ....................11, 151910499 ....................91910538 ....................271910684 ....................151910759 ....................151910766 ....................111910838 ....................111910839 ....................13, 951910898 ....................111910913 ....................9, 151911075 ....................151911113 ....................151930854 ....................292010191 ....................292010230 ....................812201630 ....................272201833 ....................272201835 ....................272201836 ....................92201869 ....................9, 132201870 ....................92201872 ....................92201873 ....................212201955 ....................85, 872202015 ....................412202107 ....................412202127 ....................412202145 ....................332202147 ....................1092202253 ....................132202402 ....................132202403 ....................272202410 ....................132202412 ....................92202414 ....................472202693 ....................432202696 ....................352202698 ....................512202699 ....................272202725 ....................72202859 ....................72202861 ....................1092202862 ....................1092202863 ....................392202864 ....................912202865 ....................912202866 ....................72202877 ....................812202910 ....................412203067 ....................332203095 ....................
PagePart Number
832203108 ....................812203330 ....................812203331 ....................812203332 ....................812203333 ....................812203334 ....................332410320 ....................312410413 ....................332410535 ....................592410554 ....................332410556 ....................732410642 ....................752431014 ....................752431015 ....................352520227 ....................592520403 ....................612520458 ....................352530009 ....................512540086 ....................512540115 ....................172633071-191 .............972682572 ....................972683416 ....................192683433-070 .............192683434-070 .............72683669 ....................972870725 ....................72871427 ....................1092871462 ....................1092871465 ....................72873364 ....................105, 1072873444 ....................612873626 ....................972873647 ....................72875301 ....................353021119 ....................493021474 ....................433021671 ....................433021690 ....................413022996 ....................393060004 ....................353110044 ....................353110050 ....................573110064 ....................373130014 ....................373130361 ....................373130501 ....................373130502 ....................373130503 ....................373130504 ....................373130507 ....................373130508 ....................373130511 ....................373130512 ....................373130514 ....................373130515 ....................373130517 ....................373130518 ....................373130519 ....................373130520 ....................373130521 ....................373130522 ....................373130523 ....................373130524 ....................373130525 ....................373130529 ....................373130532 ....................373130533 ....................373130535 ....................373130538 ....................373130540 ....................373130541 ....................373130543 ....................
PagePart Number
373130544 ....................373130545 ....................373130546 ....................373130572 ....................373130590 ....................373130591 ....................373130592 ....................373130594 ....................373130625 ....................373130732 ....................373130752 ....................373131224 ....................373131226 ....................373131360 ....................373131363 ....................373131393 ....................373131395 ....................373131396 ....................373131398 ....................373131451 ....................25, 773211091 ....................993230001 ....................993233018 ....................993233019 ....................993233036 ....................1003233076 ....................993233106 ....................1003233247 ....................713233268 ....................993233357 ....................71, 993233524 ....................993233548 ....................993233552 ....................713233577 ....................713233581 ....................71, 993233582 ....................71, 993233583 ....................993233607 ....................993233611 ....................993233619 ....................993233625 ....................713233714 ....................993233718 ....................993233784 ....................993233788 ....................993233794 ....................993233826 ....................993233829 ....................1003233830 ....................993233831 ....................993233832 ....................1003233834 ....................1003233835 ....................1003233838 ....................1003233839 ....................993233844 ....................993233846 ....................993233850 ....................993233851 ....................993233852 ....................993233853 ....................993233854 ....................993233855 ....................993233858 ....................993233859 ....................993233860 ....................993233869 ....................993233873 ....................993233874 ....................993233875 ....................713233878 ....................713233879 ....................713233881 ....................
110 Parts Catalog 9921219 11/08/06
Part Number Index
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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PagePart Number
1003233906 ....................993233910 ....................993233911 ....................993233915 ....................1003233917 ....................993233961 ....................713234003 ....................993234011 ....................993234012 ....................993234013 ....................993234040 ....................993234042 ....................1003234043 ....................1003234082 ....................993234086 ....................713234087 ....................713234115 ....................713234116 ....................713234117 ....................993234122 ....................993234123 ....................993234124 ....................993234128 ....................993234130 ....................993234136 ....................993234137 ....................993234142 ....................993234143 ....................993234144 ....................713234158 ....................253234192 ....................253234197 ....................253234199 ....................253234200 ....................253234201 ....................253234202 ....................253234203 ....................253234204 ....................253234205 ....................253234207 ....................253234208 ....................993234221 ....................673234389 ....................673234390 ....................673234393 ....................673234402 ....................673234403 ....................673234404 ....................673234405 ....................673234406 ....................673234407 ....................673234408 ....................673234409 ....................673234411 ....................673234412 ....................673234414 ....................673234415 ....................673234416 ....................673234418 ....................673234436 ....................673234437 ....................673234463 ....................673234464 ....................673234465 ....................673234466 ....................853260131 ....................853260133 ....................733280471 ....................393514318 ....................953514342 ....................893514352 ....................393514361 ....................233576510 ....................553584404 ....................
PagePart Number
1073585502 ....................393585704 ....................233585712 ....................573610047 ....................553610075 ....................573610119 ....................734010298 ....................334010376 ....................334010471 ....................334010595 ....................734010638 ....................734010820 ....................734010822 ....................33, 494010898 ....................494010899 ....................334010924 ....................33, 494011017 ....................334011044 ....................434011071 ....................734011074 ....................494011103 ....................33, 354011139 ....................1094011154 ....................734011155 ....................1094011164 ....................1094011165 ....................1094011166 ....................1094011167 ....................1094011168 ....................334011251 ....................734011516 ....................534011584 ....................534011585 ....................334020139 ....................334030043 ....................334032029 ....................334032045 ....................334032046 ....................334032064 ....................114110164 ....................734122550 ....................575010192 ....................235020422 ....................935020826 ....................935020827 ....................475131413 ....................435131429 ....................955132062 ....................735132382 ....................415132396 ....................475132402 ....................475132696 ....................395132753 ....................1095133010 ....................475133363 ....................91, 935133806 ....................515133852 ....................555133948 ....................475134152 ....................915134242 ....................1055134310 ....................435134427 ....................1075135113 ....................93, 1075135563 ....................355210748 ....................195211033 ....................955211115 ....................915211121 ....................395211785 ....................895222393 ....................775222769 ....................935241147 ....................575241663 ....................55242044 ....................
PagePart Number
955243364 ....................575244014 ....................475244286 ....................1055244314 ....................215244527-067 .............735244581-067 .............195244751-067 .............355244771-067 .............735244969-067 .............355245043 ....................935245140-067 .............495245364 ....................575245502 ....................315245773-067 .............455245805 ....................315246656 ....................895246732 ....................175246872 ....................1095247139 ....................355247141 ....................595247184 ....................595247185 ....................795247274-418 .............795247284-418 .............755247315-067 .............1035247348 ....................435247359 ....................435247360 ....................355247368 ....................335247376 ....................175248100-329 .............435248146 ....................1075248250 ....................75, 775248445-418 .............755248629-418 .............755248630-418 .............755248631-418 .............255250562 ....................195250745 ....................935334114-067 .............735410163 ....................295410193 ....................575410436 ....................215410542 ....................315410584 ....................635411007 ....................855411092 ....................815411106 ....................105, 1075411164 ....................55411422 ....................295411439 ....................435411521 ....................475411895 ....................315411975 ....................635412003 ....................55412066 ....................395412114 ....................735412138 ....................355412287 ....................315412311 ....................315412391 ....................315412392 ....................755412445 ....................755412446 ....................395412455 ....................755412507 ....................575412508 ....................315412585 ....................55412615 ....................195412623 ....................435412632 ....................5, 355412634 ....................215412635 ....................215412636 ....................
PagePart Number
915412658 ....................955412665 ....................215412675 ....................395412677 ....................435412730 ....................455412757 ....................735412900-070 .............915412928 ....................915412929 ....................11, 155413212 ....................355430261 ....................315430743 ....................235430945 ....................59, 615431053 ....................235431936 ....................55432377 ....................435432533 ....................595432559 ....................595432733 ....................55432868 ....................955432871 ....................955432872 ....................735432952 ....................155433189 ....................55433396 ....................55433678 ....................555433684 ....................595433687 ....................315433774 ....................55433847 ....................895433866 ....................735433903 ....................55434044 ....................295434113 ....................215434255-070 .............215434264 ....................735434380 ....................935434548 ....................935434549 ....................935434550 ....................91, 935434551 ....................315434853 ....................935435008 ....................935435009 ....................915435028-070 .............915435029-070 .............635435042 ....................315435196 ....................895435661 ....................175435669-191 .............335435696 ....................195435905-070 .............175435916-191 .............195435936-191 .............195435937-191 .............175435940-191 .............735435960-191 .............175436000 ....................935436576 ....................735436747-070 .............315436936 ....................55436938 ....................215436954 ....................195437134-070 .............635521131 ....................315521597 ....................315521644 ....................215521738 ....................315521749 ....................935631014 ....................235631119 ....................935631142 ....................235631215 ....................555631389 ....................
11/08/06 Parts Catalog 9921219 111
Part Number Index (continued)
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
* Do n
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PagePart Number
435631390 ....................735631516 ....................735631517 ....................315810279 ....................615810290 ....................955810291 ....................595810858 ....................55811482 ....................43, 575811511 ....................55811633 ....................595812004 ....................595812005 ....................395812016 ....................75, 775812047 ....................59, 615812123 ....................395812232 ....................595812265 ....................395812511 ....................615812515 ....................555812571 ....................615812750 ....................55812775 ....................595812776 ....................195812780 ....................195813029 ....................195813030 ....................55813042 ....................195813177 ....................735843350 ....................475910042 ....................755910096 ....................757020024-468 .............237041157 ....................197041370 ....................477041565 ....................157041750 ....................957041762 ....................577041789 ....................577041804 ....................937041880-067 .............477041999 ....................157042075 ....................317042089 ....................517042203 ....................937043055 ....................957043110-067 .............35, 597051011 ....................397051530 ....................397051531 ....................437051534 ....................597052048 ....................317052065 ....................1037052075 ....................437052145 ....................597052161 ....................397052288 ....................117052292 ....................317052296 ....................397052306 ....................437052352 ....................59, 617052363 ....................317052397 ....................77061098 ....................917061138 ....................917061139 ....................917061153 ....................737079672 ....................15, 31, 35, 59, 617080003 ....................11, 15, 31, 33, 737080138 ....................957080306 ....................31, 69, 1037080307 ....................957080367 ....................57080413 ....................857080424 ....................
PagePart Number
91, 937080433 ....................5, 357080451 ....................31, 33, 597080492 ....................57080511 ....................57080534 ....................57080595 ....................57080650 ....................437080681 ....................697080693 ....................57080694 ....................57080699 ....................217080707 ....................17, 1037080756 ....................737080922 ....................157080960 ....................337080965 ....................317081174 ....................737081176 ....................297081219 ....................317081288 ....................197172922 ....................177172928 ....................737511881 ....................197511930 ....................337512007 ....................11, 33, 63, 697512024 ....................177512026 ....................31, 33, 91, 937512084 ....................217512094 ....................17, 337512232 ....................797512240 ....................237512266 ....................197512283 ....................917512284 ....................105, 1077512325 ....................957512365 ....................1037512377 ....................157512457 ....................91, 937512492 ....................577512666 ....................59, 617515136 ....................157515158 ....................637515175 ....................5, 31, 597515179 ....................737515189 ....................577515197 ....................617515307 ....................577515316 ....................75, 77, 957515339 ....................257515382 ....................757515384 ....................197515398 ....................757515399 ....................91, 937515415 ....................937515433 ....................937515472 ....................757515485 ....................1097515494 ....................105, 1077515513 ....................397516603 ....................497516730 ....................357516734 ....................43, 557516822 ....................537516823 ....................517516824 ....................657517180 ....................177517219 ....................617517230 ....................937517231 ....................437517277 ....................1037517289 ....................497517306 ....................1097517312 ....................5, 737517317 ....................
PagePart Number
15, 17, 31, 357517386 ....................897517428 ....................597517505 ....................737517560 ....................177517561 ....................477517598 ....................217517599 ....................737517625 ....................69, 1037517632 ....................737517658 ....................437517666 ....................197517686 ....................497517714 ....................157517756 ....................397517792 ....................397517793 ....................457517795 ....................49, 517517807 ....................497517847 ....................41, 477517865 ....................21, 357517867 ....................357517868 ....................937517873 ....................657517878 ....................277517899 ....................917517909 ....................39, 557517950 ....................317517975 ....................397518007 ....................397518045 ....................237518062 ....................797518179 ....................75, 797518181 ....................357518197 ....................757518213 ....................757518216 ....................43, 577518234 ....................437518274 ....................77518282 ....................1097518304 ....................757518340 ....................937518341 ....................637518342 ....................35, 657518364 ....................657518365 ....................75, 777518382 ....................1037518415 ....................597518619 ....................237541906 ....................19, 337541925 ....................357542105 ....................19, 63, 73, 797542122 ....................357542143 ....................197542153 ....................577542301 ....................57, 63, 75, 93, 957542324 ....................61, 75, 77, 89, 103
7542343 ....................
917542438 ....................91, 937542439 ....................75, 1097542451 ....................917542711 ....................1057542810 ....................1077543005 ....................177546601 ....................537546705 ....................557546804 ....................657547008 ....................917547028 ....................577547101 ....................957547104 ....................357547108 ....................237547130 ....................897547158 ....................
PagePart Number
917547177 ....................317547197 ....................497547213 ....................317547220 ....................105, 1077547237 ....................35, 1037547263 ....................337547283 ....................15, 91, 937552603 ....................937552614 ....................537552616 ....................337552801 ....................25, 957552901 ....................577555716 ....................937555740 ....................957555749 ....................937555761 ....................197555792 ....................1077555796 ....................657555806 ....................357555815 ....................357555823 ....................91, 937555832 ....................5, 337555859 ....................577555863 ....................557555874 ....................497555907 ....................537555908 ....................157555919 ....................577555935 ....................937555939 ....................917555957 ....................757555960 ....................417555982 ....................497555998 ....................1057556004 ....................517556005 ....................917556099 ....................257556120 ....................897556162 ....................477556183 ....................157556188 ....................397556194 ....................237556202 ....................237556204 ....................257556226 ....................577556230 ....................357558203 ....................797558301 ....................77, 957558402 ....................357575202 ....................197621403 ....................75, 777621432 ....................157621462 ....................517661127 ....................39, 437661175 ....................777661177 ....................917661203 ....................157661401 ....................1057661402 ....................1077661404 ....................897661633 ....................17, 197661855 ....................177661893 ....................85, 877661913 ....................397663001 ....................337670054 ....................177670057 ....................57670102 ....................157670126 ....................737670127 ....................1077710440 ....................837710505 ....................957710507 ....................397710512 ....................
112 Parts Catalog 9921219 11/08/06
Part Number Index (continued)
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PagePart Number
257710522 ....................257710523 ....................557710531 ....................257710564 ....................837710576 ....................817710579 ....................817710580 ....................817710581 ....................417721117 ....................417721131 ....................35, 598360009-600 .............11, 618360031-145 .............31, 69, 1038450003-1525 ...........31, 358450040-600 .............58450059-150 .............618450061-600 .............35, 598450103 ....................618450103-150 .............598450105-29 ...............358450105-33 ...............58450108-34 ...............979921217 ....................
11/08/06 Parts Catalog 9921219 113
Part Number Index (continued)
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The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on.
AAdapter, Carburetor.....43Adjuster.....37Arm, Control, Lower, Black, LH.....93Arm, Control, Lower, Black, RH.....93Arm, Control, Upper, Red, LH.....93Arm, Control, Upper, Red, RH.....93Arm, Stabilizer Bar, Black.....93Asm, Prop Shaft, Rear.....87Asm., Bendix.....53Asm., Bolt/Washer.....21Asm., Brake Caliper, LH.....13Asm., Caliper.....9, 15Asm., Caliper, Brake LH.....95Asm., Cam.....25Asm., Carburetor.....37, 43Asm., Cluster.....73Asm., Clutch.....67Asm., Clutch, Drive.....23Asm., Cover.....37Asm., Cover, Engine, Magneto.....39Asm., Cover, Input.....67Asm., Cover, Output.....67Asm., Diaphragm.....37Asm., Dipstick.....45Asm., Drain Plug, Magnetic.....67Asm., Drive Clutch.....23Asm., Drive Shaft, Front.....81Asm., Drive Shaft, Rear.....83Asm., Driven Clutch.....25Asm., Fan.....31Asm., Float.....37Asm., Float Body.....37Asm., Flywheel.....49Asm., Front Gearcase, AWD.....69Asm., Front Prop Shaft.....85Asm., Fuel Pump.....35Asm., Fuel Tank w/Sender.....59Asm., Gear, Pinion.....67Asm., Gearcase.....67Asm., Gearcase, Front.....67Asm., Gearcase, Rear.....71Asm., Gerotor.....51Asm., Grommet and Insert.....31Asm., Headlight Mount, Side, LH.....75Asm., Headlight Mount, Side, RH.....75Asm., Headlight, Black.....73Asm., Hook, Warn Winch.....109Asm., Housing Recoil, Lower.....49Asm., Hub, Race/Output.....67Asm., Hubstrut, LH.....91Asm., Hubstrut, RH.....91Asm., Jet Block.....37Asm., Linkage Rod.....63Asm., Main Gearcase.....100Asm., Master Cylinder.....27ASM., MASTER CYLINDER.....73Asm., Pickup, Oil.....39Asm., Pintle Hitch, 2 Inch.....7Asm., Plate, Thrust.....67Asm., Plunger.....37Asm., Recoil Housing, Twin.....49Asm., Reserve Fuel Tank.....61Asm., Reservoir, Brake, Rear.....15
Asm., Rocker Arm.....47Asm., Roll Cage.....67Asm., Roller and Bushing.....23Asm., Seat, Black.....19Asm., Shaft, Half, Front.....81Asm., Split Gear.....47ASM., SPLIT GEAR.....55Asm., Stator.....49Asm., Switch, Ignition, Keyless.....73Asm., Taillight, 12V.....33Asm., Throttle Clamp.....29Asm., Throttle Control.....29ASM., THROTTLE CONTROL.....73ASM., THROTTLE SHAFT.....37Asm., Tie Rod.....91Asm., Winch Switch.....109
BBacking, Taillight/Brake Light.....33Bag, LH.....7Bag, Map.....7Bag, RH.....7Ball, Hitch, 2 Inch.....7Ball, Pivot, Bottom.....95Ball, Pivot, Top.....95Bar, Stabilizer Tube, Black.....93Battery.....33Bearing.....23, 39, 67, 89, 99, 107Bearing, Ball.....25, 39, 55, 71, 99Bearing, Hubstrut.....95Bearing, Main Journal.....39Bearing, Needle.....99Bellcrank.....100Belt, Drive.....25Belt, Drive, EBS.....77Bezel.....73Block, Handlebar.....73Block, Handlebar, Pegged.....73Bolt.....15, 25, 31, 33, 35, 39, 49, 57, 63, 75, 79, 89, 91, 93, 95, 105, 107, 109
Bolt, Banjo.....11, 15Bolt, Carriage.....103Bolt, Flange.....63, 65, 93, 103Bolt, Head.....43Bolt, Shoulder.....23Bolt, Socket.....91Boot.....83Boot, Ball Joint, Greaseless.....91Boot, Carburetor.....5Boot, Clutch Intake.....5Boot, CV Joint.....81Boot, Duct.....21Boot, Gear Side.....81Boot, Intake.....35Boot, Seal, Rod End.....91Box, Air.....5Box, Battery.....33Brace, Support, Frame, Front, Black, LH.....19Bracket, Ball Joint.....91Bracket, Caliper.....9Bracket, Carburetor Mount.....35Bracket, Engine Mount, Top.....35Bracket, Fuel Cover Mount, LH.....59Bracket, Fuel Cover Mount, RH.....59Bracket, Lever Retainer.....19
Bracket, Light Mount.....75Bracket, Mount.....99Bracket, Mount, Rear Transmission.....103Bracket, Pod Mounting, Black.....73Bracket, Radiator Mount, Upper.....31Bracket, Radiator, Lower, Black.....31Bracket, Retainer, Seal, Black.....21Bracket, Silencer, Frame.....57Bracket, Support, Corner.....75, 77Bracket, Torque Stop.....35Bracket, Upper.....89Brushguard, Front.....75Bulb, Taillight.....33Bumper.....95Bumper, Extruded.....75Bumper, Extruded, Short.....75Bushing.....25, 35, 39, 57, 67, 71, 89, 99Bushing, A-Arm, Long.....91, 93Bushing, A-Arm, Short.....93Bushing, Bearing Carrier.....93Bushing, Control, Lower.....93Bushing, Mount, Lower Radiator.....31Bushing, Pivot, Pedal.....15Bushing, Stabilizer Tube.....93Bushing, Stabilizer, Link.....93Bushing, Upper.....89Button, Clutch.....23Button, Thrust.....71, 99
CCab, Front, Olive Green.....17Cab, Rear, LH.....19Cab, Rear, RH.....19Cable.....109Cable Tie.....11, 15, 31, 33, 59, 73Cable, 6, Ground, Black.....109Cable, 6, Power, Red.....109Cable, Battery/Frame.....33Cable, Battery/Solenoid.....33Cable, Black.....35Cable, Choke.....73Cable, Solenoid/Starter.....33Cable, Throttle.....29Cam, Adjusting, Spring.....93Cap.....37Cap, End.....5Cap, Gas Tank.....59Cap, Hall Sensor.....73Cap, Overflow.....31Cap, Pressure.....31Carrier, Wheel Bearing.....93, 107Chain, Silent.....99Channel, Stretcher, LH.....77Channel, Stretcher, RH.....77Circlip, Piston.....41Clamp.....31, 45Clamp, Cable.....15Clamp, Hose.....5, 15, 31, 35, 43, 59, 69, 103Clamp, Hose, Red.....61Clamp, Hose, Spring.....5Clamp, Large.....81, 83Clamp, Narrow Band.....5, 21Clamp, Rubber Coated.....95Clamp, Small.....81, 83Clamp, Tie.....99
114 Parts Catalog 9921219 11/08/06
Part Description Index
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Clip.....5Clip, Belt Retainer.....77Clip, Retaining.....15Clip, Rosebud.....33Clip, Screw.....73Clip, Snap In.....17, 103Clip, Trim, Medal.....17Clutch, Housing/Ring gear.....67Coil, Ignition.....33, 49Conduit.....11, 61Contactor, Solenoid.....109Controller, Ignition.....33, 49Cover.....37, 55, 99Cover, Air Box.....5Cover, Bearing.....23, 99Cover, Breather.....43Cover, Clutch, Outer, Black.....21Cover, Dust, Hub.....105, 107Cover, Front, Olive Green.....17Cover, Input.....67Cover, Output, Front.....99Cover, Rear, LH.....71Cover, Shift Knob.....63Cover, Storage.....7Cover, Thermostat.....43Cover, Throttle Control.....29Cover, Trim, Front.....17Cover, Valve.....43Covering, Seat.....19
DDampener, Vibration.....57Decal, Filter Cleaning.....19Decal, Foot Brake.....73Decal, Side Panel, Reserve, LH.....17Disc, Brake, Front.....105Disc, Brake, Rear.....107Disc, Lockout.....100Dowel.....39, 43Drum, Shift.....99Duct, Air Inlet.....5Duct, Clutch Air Inlet.....5Duct, Clutch Outlet.....21
EEngagement Dog.....99E-Ring.....37E-Ring, Retaining.....25
FFiller, Neck.....31Filter.....35Filter, Air.....5Filter, Oil.....51Filter, Precleaner Sleeve.....5Fitting.....43Fitting, 90 Degree.....31Fitting, Bleed, Compact.....9Fitting, Cross.....11Fitting, Fuel.....59Fitting, Fuel, Single Outlet.....61Fitting, Lub.....93Fitting, Lubrication.....85, 91, 95Flangette.....89Foam.....59
Foil.....5, 59Foil, Cab, Rear.....19Foil, Gas Tank, Reserve.....61Foil, Rear Cab.....19Foil, Rear Cab, Front.....19Foil, Rear, Cab, Middle.....19Footwell, Black, LH.....19Footwell, Black, RH.....19Footwell, Plate, LH.....79Footwell, Plate, RH.....79Fork, Shift.....99Frame, Main, Black.....19
GGasket.....31, 43, 57, 59, 61, 99Gasket, Base.....43Gasket, Breather.....43Gasket, Cover, Magneto.....39Gasket, Head.....43Gasket, Intake.....5Gasket, Taillight.....33Gauge, Tire Pressure.....97Gear, 16T.....100Gear, 29T.....99Gear, 31T.....71, 99Gear, 33T.....99Gear, 51T.....99Gear, 56T.....99Gearcase, LH.....99Gearcase, Main.....99Gearcase, Rear, RH.....71Grease.....81, 83Grip, Handlebar, Black.....73Grommet.....75Grommet, Rubber Mount.....19Guard, Brush, Rear.....77Guard, Hose.....31Guard, Hose, 6.75 Inch.....31Guard, Hose, 9 Inch.....31Guard, Splash, LH/Pump Mount.....17Guard, Splash, RH.....17Guide, Cable.....37Guide, Valve.....43
HHarness, Main.....33Harness, Multimount, Blue/Yellow.....109Harness, Winch.....33Head, Cylinder.....43Hinge, Instrument Panel.....75Holddown, Wire.....49Holder, Guide.....37Hose, Breather.....5Hose, Engine, Lower.....31Hose, Engine, Upper.....31Hose, Filler Neck.....31Hose, Formed, Vent.....35Hose, Fuel.....61Hose, Lower Radiator.....31Hose, Reservoir.....15Housing, Oil Pump.....51Hub, Output RH.....67Hub, Wheel.....105Hub, Wheel, Rear.....107Hubstrut, LH.....95Hubstrut, RH.....95
IImpeller.....55Insert.....35
JJet, Air, #160.....37Jet, Main, #157.5.....37Jet, Needle, P-6.....37Jet, Pilot, #47.5.....37Joint, Ball, Greaseless.....91Joint, Plunging.....81, 83
KKey, Woodruff.....41Kit, A-Frame, LH.....91Kit, A-Frame, RH.....91Kit, Anvil.....13Kit, Anvil Body.....9Kit, Asm., Brake Pad.....9Kit, Battery Bolt.....33Kit, Bolt.....67Kit, Boot.....83Kit, Boot, Gear Side.....81Kit, Boot, Inner.....81Kit, Boot, Outer.....81Kit, Boot, Wheel Side.....81Kit, Brake Pad Assembly Front.....13Kit, Cage, Spring/Output Hubs.....67Kit, Camshaft.....47Kit, Crankcase.....39Kit, Crankshaft.....41Kit, Cross and Bearing.....85, 87Kit, CV Joint, Outer.....81Kit, Cylinder.....43Kit, Fuel Gauge, SP.....61Kit, Fusible Link.....33Kit, Gear Set.....41Kit, Inner Clutch Cover.....21Kit, Joint.....81Kit, Master Cylinder Cap.....27Kit, Master Cylinder Clamp.....27Kit, Master Cylinder Lever.....27Kit, Master Cylinder Park Brake Lever.....27Kit, Oil Pump.....51Kit, Pack Rack.....7Kit, Piston.....27, 41Kit, Piston and Seal.....9Kit, Piston and Seals.....13Kit, Piston Ring.....41Kit, Receiver, Lock Pin 1/2 Inch.....7Kit, Roller.....67Kit, Seal.....9Kit, Seal Repair.....67Kit, Short Block, 700 ATV.....35Kit, Slide Bolt.....9Kit, Slider Bolt.....13Kit, Tool.....97Knob, Adjusting.....73Knob, Fuel Valve.....59Knob, Gear Selector.....63
LLabel, Oil Fill/Level Check.....99Latch, Seat.....19Lens, Taillight.....33
11/08/06 Parts Catalog 9921219 115
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Lever, Ignition Switch.....73Lifter, Valve.....47Line.....31, 69Line, Brake.....11Line, Brake, Hand, Rear.....15Line, Brake, Left Front.....11Line, Brake, Right Front.....11Line, Fuel.....5, 31, 35, 59, 103Line, Oil.....61Line, Rear Brake, Foot.....15Lock, Park, Black.....19Lockout, Park.....100
MManifold, Black.....43, 57Master Cylinder, Brake, Rear.....15Module, Controller.....33Module, Resistor.....33Mount, Brake, Black.....15Mount, Brush Guard, Front.....75Mount, Cable Tie.....33Mount, Carburetor.....35Mount, Engine, Lower, Front, Black.....35Mount, Gear Selector.....63Mount, Gun.....7Mount, Platform, Rear.....77Mount, Rear Engine, Black.....103Mount, Rubber.....35, 73Mount, Rubber, Top.....35Mount, Torque Stop.....57
NNeedle, Jet.....37Nipple, Oil Filter.....51Nut.....35, 53, 61, 91, 99, 100, 109Nut, Castle.....91, 107Nut, Choke.....73Nut, Flange.....65, 89, 93, 103, 105, 107Nut, FLEXLOC.....23, 65Nut, Fuel Valve.....59Nut, Hex.....35, 49, 57Nut, Hex, Jam.....33Nut, Hex, Nylok.....55Nut, Jam.....23, 91Nut, Jam, LH.....91Nut, Nylok......17, 19, 33, 35, 57, 63, 73, 75, 77, 79, 91, 93, 95, 103
Nut, Nylok, Flange.....19, 75Nut, Slotted.....105Nut, Slotted, Hex.....89Nut, Speed.....17, 33Nutsert.....57
OO-Ring.....21, 29, 37, 43, 45, 73, 85, 99, 100O-Ring, Seal.....39Owner's Manual, `07 MV 700.....97
PPacking.....37Pad.....61Pad, Shaft, Rear.....75, 77Panel, Side, LH, Olive Green.....17Panel, Side, RH, Olive Green.....17Pawl, Detent.....99
Pin, Cotter.....15, 89, 91, 105, 107Pin, Dowel.....39, 51, 71, 99, 100Pin, Float.....37Pin, Hitch, Cotterless.....77PIN, PISTON.....41Pin, Roller.....23, 25Pin, Seat Latch.....75Pin, Spring.....85, 87Pin, Spring Slotted.....25Pin/Cable.....75Pipe, Exhaust, Black.....57Plate.....37Plate, Armature.....67Plate, Baffle.....39Plate, Breather.....43Plate, Footwell, Outside, LH.....79Plate, Footwell, Outside, RH.....79Plate, Park.....99Plate, Switch Mount.....109Plate, Thrust.....47Plate, Vent Door.....75Plate, Vent Mount, RH.....75Plate, Vent, Mount, LH.....75Platform, Front.....75Platform, Rear.....77Plug.....39, 43, 71Plug, Cap.....31Plug, Drain.....21Plug, Hex, Hollow w/O-Ring.....99Plug, Hole.....73Plug, Oil Fill.....67Plug, Steering Post.....89Plug, Trap.....5Pod, Headlight, Lower, Black.....73Pod, Headlight, Upper, Olive Green.....73Post, Steering, Black.....89Pouch, Tool Kit.....97Pulley, Starting.....49Pushrod.....47
RRadiator, Crossflow.....31Rail, Shift Shaft.....99Receptacle, Pod Mount, 12V.....73Retainer, Hose.....31Retainer, Lock, Valve Stem.....47Retainer, Seat Latch.....19Retainer, Shock.....93Retainer, Spring.....47, 95Retainer, Spring, Inner.....25Rim, Flat Black.....105, 107Ring.....37, 99Ring, Retaining.....25, 39, 55, 67, 71, 81, 83, 95, 99, 100, 107
Ring, Spacer, Gear.....67Ring, Spring.....81, 83Ring, Tow Bar, Black.....75Rivet.....15, 17, 19, 75, 77Rod End, LH.....91Rod End, RH.....91Rod, Adjusting.....73Rod, Brake, Black.....15Rod, Linkage, Stabilizer.....93Rollbar, Front.....79Roller, Clutch.....25Roller, Fairlead, Warn Winch.....109
SScrew....5, 11, 15, 17, 19, 21, 23, 31, 33, 35, 37, 39, 41, 43, 45, 47, 49, 51, 53, 55, 57, 59, 61, 63, 65, 69, 71, 73, 75, 77, 79, 91, 93, 95, 99, 103, 109
Screw w/Washer.....31Screw, Adjust.....37Screw, Cap.....25Screw, Set.....73Screw, Taillight.....33Screw, Torx.....27Seal.....11, 15, 37, 71, 99Seal, Cover.....5Seal, Cover, Clutch, Inner.....21Seal, Cover, Clutch, Outer.....21Seal, Exhaust.....57Seal, Exhaust Socket.....57Seal, Flanged.....39Seal, Foam.....5, 59Seal, Oil.....39Seal, Valve Cover.....43Seal, Valve Guide.....47Seal, Water Pump.....55Selector, Gear, Black.....63Sender, Fuel.....59Sensor, Hall Effect.....73Set, Screw.....67Shaft, A-Arm.....91, 93Shaft, A-Arm, Short.....93Shaft, Balance.....41Shaft, Input.....99Shaft, Oil/Water Pump.....55Shaft, Output, Front.....99Shaft, Output, Main, Rear.....99Shaft, Pinion, 10T.....71Shaft, Prop, Front.....85Shaft, Rear.....87Shaft, Reverse.....99Shaft, Shift.....99Sheath, Reflective Sleeve.....5, 35, 59Shield, CV Joint, Black, LH.....91Shield, CV Joint, Black, RH.....91Shield, CV, Rear, LH.....93Shield, CV, Rear, RH.....93Shield, Heat, Exhaust.....57Shim.....71, 99Shock, Rear.....93Shroud, Fan.....31Silencer, Exhaust, Black.....57Sleeve, Carburetor, Inner.....5Spacer.....23, 95, 99Spacer, Master Cylinder Clamp.....109Spacer, Rubber.....95Spacer, Switch, LH.....73Spark Plug, RC7YC3.....43Spring.....15, 37, 51, 57Spring, Clutch.....23Spring, Compression.....25, 37, 47, 100Spring, Compression, Black.....93, 95Spring, Latch.....19Spring, Torsion.....15Spring, Valve.....47Spring, Wave.....99Sprocket, 22T.....99Sprocket, 22T/18T.....99Sprocket, 24T.....99Star, Detent.....100
116 Parts Catalog 9921219 11/08/06
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Starter.....53Stopper, Inner Clutch Cover.....21Strap, Battery Holddown.....33Strap, Black.....93Strut, Front.....95Stud.....105, 107Sub Asm., Lapped Bevel, Gear Set.....99Support, Brush Guard, Front, LH.....75Support, Brush Guard, Front, RH.....75Support, Rack, Front, LH.....75Support, Rack, Front, RH.....75Support, Stabilizer, Black.....93Switch.....100Switch, Handlebar, On/Off.....73Switch, Magnetic.....33Switch, Stoplight.....11Switch, Themistor.....43Switch, Winch.....109Switch, Winch, Front/Rear.....73Switch, Worklight, On/Off.....73
TTank, Surge.....31T-Connector.....31T-Fitting.....59, 103Thermostat.....43Tie Rod.....91Tire, 25x8-12.....105, 107Trim, Edge.....63Tube, Front, Inside, LH, Black.....79Tube, Front, Inside, RH, Black.....79Tube, Front, Outside, LH.....79Tube, Front, Outside, RH.....79Tube, Handlebar, Black.....73Tube, Oil Fill.....45Tube, Rear, Inside, LH, Black.....79Tube, Rear, Inside, RH, Black.....79Tube, Rear, Outside, LH.....79Tube, Rear, Outside, RH.....79Tube, Tow Bar, Black.....75Tube, Tow Bar, Main, Black.....75Tube, Vent.....71, 99
UU-Bolt.....7U-Clip.....31
VValve, 3/Way.....59Valve, Check.....35, 59Valve, Drain.....31Valve, Exhaust.....47Valve, Intake.....47Valve, Needle, 1.5.....37Valve, Rim.....105, 107Valve, Throttle, 100.....37Vent, Tank.....59, 61
WWasher.....15, 19, 23, 35, 37, 39, 49, 51, 53, 57, 91, 93, 95, 99, 105
Washer, Clean Out.....57Washer, Cone.....107Washer, Domed.....25
Washer, Flat.....5, 15, 33, 35, 49, 55, 65, 75, 77, 79, 95
Washer, Lock.....35, 53, 93Washer, Retaining.....41Washer, Rubber.....57Washer, Spring.....37, 47Washer, Spring Lock.....15, 25, 33, 91, 93, 95Washer, Thrust.....25, 99Weight, Shift, 20-56.....23Winch, Front.....109Winch, Rear.....109Wrench, Torx.....97
YYoke.....85Yoke, Prop Shaft, Rear.....87
11/08/06 Parts Catalog 9921219 117
Part Description Index (continued)
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* * * MILITARY USE ONLY * * *
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Polaris Industries, Inc.2100 Highway 55
Medina, MN 55340(763) 417-8650
www.polarisindustries.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
* Do n
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