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SPM/SPS-200THE NEXT GENERATION OF GRINDING AND POLISHING

Optical Manufacturing Solutions.

SPM-200 and SPS-200 continue the successful platform of the SPM-60/140 and SPS-60/140. With high precision and fast processing speed, this platform set a new standard in optics manu-facturing.

The patented 360° multifunctional swivel head with 2-tool spindle technology, an ultra-compact polymer concrete base, and the large working range of the inductive linear axis motor are key factors for this high performance level in working speed, accuracy and process stability.

The SPM-200 can be equipped with one or two tool spindles. Depending on the process, this could be high speed or high torque spindles with 2 tools per spindle or the new horizontal spindle for disc and ball tools.

The combination of different spindles of-fers high flexibility and various process steps. Besides spherical process ing and highly sophis-ticated asphere production in disc and cup-wheel grinding modes, it is possible to process cylinder, torroidal parts and freeforms in spiral or raster mode.

The Integrated Quality control System (IQS) com pensates inaccuracies caused by tool wear. Aspheres can be verified with the On Ma-chine Metrology system (OMM) and cor rected directly in the machine.

The SPS-200 polishes spheres by pre- and finepolishing in Synchrospeed or Vario-speed Polishing Technology. The Adaptive Determin-istic Aspherical Polishing Technology (ADAPT) lets operators process highly accurate aspherical shapes in an efficient and repeatable way.

Combining maximum process and substrate geometry flexibility, superior speed and consistent pro-cessing accu racy with disc and cup-wheel mode grinding enables cost-effective production and fast time-to-market.

SPM/SPS-200EFFICIENT SPHERES & ASPHERES PRODUCTION

• Pre- and fine-generating spherical surfaces • Aspheric grinding in cup wheel and disc mode• Cylinder, toroid and freeform grinding in spiral

and raster mode • Processing of non-symmetrical parts• Edging and chamfering• Contouring, beveling, grooving and drilling• Direct CNC programming according DIN 66025• CAMPos compatibility• Polishing spheres in synchrospeed or variospeed mode• Pre- and corrective polishing aspheres using ADAPT • 3D-Process simulation• Processes can be programmed off-line and simulated with

Satisloh emulation software

PROCESSES FEATURES & BENEFITS

• Maximum process flexibility• Modular, upgradeable system design with various spindle

combinations • Excellent repeatability and accuracy• Ergonomic machine design for operating and servicing• Polymere concrete machine base for superior damping,

stiffness, thermal and chemical resistance• Versatile 360° tool swivel head with multiple functions• Unique 2-tool spindle technology and additional horizon-

tal grinding spindle for disc and ball tools• extended Y-axis for more process flexibility• Direct driven and water cooled spindles for high precision

process• Water cooled linear motor for all linear axes for fast and

precise movements• Integrated measuring probe for quality assurance system

(IQS)• OMM touch: Using the integrated 3D measuring system

for form verification and correction of aspheres• Air bearing workpiece spindle available, for best surface

finish • Easy and convenient job set-up and editing with Satisloh

guided software interface BaSyS• 3D-graphic process simulation

Up to 4 tools (cup-wheel mode shown)

Adaptive Aspheric Polishing Tool (ADAPT-Tool)

Various polishing process solu-tions

Aspherical and freeform grinding with horizontal spindle

© Satisloh / KH

/ June 2016Subject to technical changes

Satisloh AGNeuhofstrasse 12CH - 6340 BaarSwitzerlandPhone: +41 (0) 41766 16 16Fax: +41 (0) 41766 16 10Mail: [email protected]

www.satisloh.com

North America

Europe

Asia

Middle & South America

CONTACT Sales ServicePhone: +1 262 255 6001 +1 262 255 6001Email: [email protected] [email protected]: +49 (0) 6441 912 0 +49 (0) 6441 912 555Email: [email protected] [email protected]: +852 27 56 7711 +852 27 56 5058Email: [email protected] [email protected]: +55 (24) 2233 8600 +55 (24) 2233 8686Email: [email protected] [email protected]

TECHNICAL INFORMATION

• Various software modules for specific process steps• ADAPT - Aspheric Deterministic Adaptive Polishing

Technology for pre- and correction polishing of aspheres• Precision Dual Chiller Unit for high stable cooling fluid and

process coolant • Optimized coolant system with centrifuge• Polishing slurry system• OMM touch: Integrated 3D measuring system for center

thickness control and form verification (aspheres)• Measuring system for sagittal height• DataCorrect software: Connecting to measuring devices• SYNLINE: Software for calculating, design and organization of

tools and receptions

Tools:• Sintered diamond tools for generating• Galvanically coated diamond tools for dressing• Polishing receptions and tools with polyurethane foil

for spherical polishing• Special membrane based polishing tools• Cementing holder for aspherical grinding and polishing• Adaptive Aspherical Polishing with ADAPT-Tool• Spherometer rings

OPTIONS & ACCESSORIES

Dimensions (wxdxh): 1200 x 1850 x 1970 mm47.2 x 72.8 x 77.6 inches

Weight: approx. 3200 kg / 7054 lb

Compressed air: 6 bar

Electrical Power: up to 7.5 kVA

Working range SPM-200:

SPS-200:

sperical 5 to 140 mmaspherical 5 to 200 mmsperical 10 to 120 mm aspherical 5 to 200 mm

Materials: Glass, ceramics, crystals and similarmaterials

Geometries: Spheres, aspheres, cylinder, toroid, freeforms & other optical surfaces