Sandvik high performance special tubing solutions Sandvik high performance special tube solutions 1 2 SANDVIK HIGH-PERFORMANCE SPECIAL TUBING SOLUTIONS SPECIAL TUBING SOLUTIONS OPEN NEW POSSIBILITIES S-TU305-B.ENG. 04.2016 [email protected]SMT.SANDVIK.COM
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SPECIAL TUBING SOLUTIONS OPEN NEW · PDF filespecial tubing solutions open new possibilities ... saf 2507 1,4410 s32750 astm a 789 0,03 25 7 4 n~0.3 ... norsok m650 sandvik is
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Sandvik high performance special tubing solutions Sandvik high performance special tube solutions1 2
Sandvik high performance special tubing solutions Sandvik high performance special tube solutions3 4
YOUR NEEDS INSPIRE SPECIAL SOLUTIONS
– Any tube dimension within the size range (see datasheet S-1591-ENG)
– Tubes with mechanical properties to suit particular applications
– Tubes with special or close tolerances
– Tubes for fastening technologies
– Chromatography tubes
– Thick-walled tubes for machining
– High-pressure tubes (see datasheet S-1594-ENG)
– Tubes in coils (see datasheet S-1281-ENG)
– Tubes with special surface requirements
– Tubes for surgical implants and medical applications (see datasheet S-1595-ENG)
– Precision cut lengths with tight tolerances and end preparation
– Tubes for highly corrosive atmospheres
In our experience, no two customers are exactly alike. That is why we tailor our solutions specifically to meet your needs. Our high-performance tubing unit manufactures seamless cold-formed precision tubes out of stainless steel that are specifically developed for your particular application. We continue to innovate exciting new special tubing solutions and encourage you to stay posted on our dedicated LinkedIn page: linkedin.com/company/sandvik-p&p
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STANDARDSDIN EN 10216-5ASTM A 213ASTM A 269ASTM A 312ASTM A 632DIN EN ISO 1127DIN ISO 5832
LENGTHSRandom lengths up to 16 mFixed lengths from 2,000 – 12,000 mm
Short lengths with machined ends (chamfer, thread, turned ends, etc.)OD 10 – 72 mmLengths 28 – 340 mmTolerance cut length ± 0.025 mm
Coiled tubes Various lengths upon request
Our high-performance tubing is available in a wide range of lengths. This in-cludes random lengths up to 16 m, cut lengths up to 12 m, and even weld-free seamless coiled tubing in lengths of more than 1,000 m. Should you require even longer lengths, a single butt weld can double this length, or two welds could triple it. As with all of our product grades, the aim is to meet your length requirements with exacting precision.
TUBE LENGTH SHOULD NEVER BE A LIMITATION
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MAXIMUM OUTSIDE DIAMETER 120.0 mm
Maximum wall thickness 25 mm
MINIMUM OUTSIDE DIAMETER 1.00 mm
Minimum wall thickness 0.25 mm
To give you the ideal balance between cost and performance, we take pride in delivering tubes in the precise dimensions your operations demand. Whether it’s a wall thickness of 0.25 mm or 25 mm, an outside diameter of 1 mm or 120 mm – or anything in between. Whatever your specifications, we’re always on hand to recommend the exact alloy and dimensions to meet your needs.
THICK WALLS OR THIN? WE CAN DO IT
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MECHANICAL PROPERTIES FOR EXTREME DEMANDS Mechanical properties can be set according to your toughest demands. Tensile strength and yield strength with a minimum elongation can be restricted within a tolerance range of 150 MPa. Surface hardness can be determined according to all common standards.
[ Y ] Stress in MPa
[ X ] Elongation in %
200
300 10 20 40 50 60
600
1000
1400
Sandvik HP160, cold-fi nished
TP316L, cold-fi nished
TP316L, solution-annealed
STRESS-STRAIN DIAGRAM
HARDNESS DIAGRAM
[ Y ] Load in N
0 [ X ] Depth of penetration in µm20 40 60
20
40
60
80
100
Sandvik HP160, cold-fi nished
TP316L, cold-fi nished
TP316L, solution-annealed
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ULTRA-SMOOTH SURFACES WHEN IT REALLY COUNTS Surface roughness, depths of defects or optical appearance can be defined for both outside and inner surfaces. Generally tubes will be delivered in bright condition. Additionally, the following conditions can be met:
– polished-drawn outside/ground up to OD 100 mm
– polished-drawn inside ID > 2 mm Ra maximum 0,35 μm ID > 1 mm Ra maximum 1 μm
– optimized Ra-values in combination with minor depths of defects, i. e. maximum 20 μm
– uniform surface appearance
– electropolished surfaces
A tube ID surface 200 : 1
[ Y ] R-Profile Filter DIN EN ISO 11562 (M1) Lc = 0,800 mm
0
2,0
- 2,0
RaRq
[ Parameter ]
mµ02,0 mµ52,0
Rmax Rz
m µ57,1 mµ15,1[ µm ]
SURFACE ROUGHNESS
METALLOGRAPHIC EXAMINATION
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PRECISION-OPTIMIZED STRAIGHTNESS TOLERANCESOptimized straightening processes can guarantee a defined straightness, waviness and uniform surface hardness. Deviations on straightness of max. 0.5 : 1000 mm are feasible.
Tolerances for OD, ID and wall thickness can be defined.
Determination of form and positioning tolerances according to DIN EN ISO 1101
OD tolerance h8 possible
Wall thickness deviation up to ± 3 %
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5832-9 5832-9 DIN ISO 5832 0,08 20,5 10 2,5 Mn, Nb, N
NOTES
Sandvik high pressure is certified according to: EN 9100, ISO 9001, ISO 14001, OHSAS 18001, ISO 17025, S0001TÜV AD-Merkblatt WO/TRD 100Druckgeräterichtlinie 97/23/EG Anhang I, 4.3.Pressure equipment directive 97/23/EG annexe I, 4.3.Bureau VeritasDNVNORSOK M650
Sandvik is accredited by:DAkkS nach DIN EN ISO/IEC 17025
Sandvik services:Our quality inspections include, for instance, examination of dimensions, technological testing, metallographic examinations, intergranular corrosion as well as eddy current testing. Pressure test up to burst pressure level can be carried out. The scope of inspection depends on the customer’s specification.Lab tests Corrosion testsPressure tests
Quality Assurance:Sandvik uses only raw material pro-cessed under controlled conditions and
is approved in accordance with EN ISO 9001. Seamless precision steel tubes are cold-worked in the most advanced production facilities at the highest quality level. In addition to all relevant equipment for material testing, automatic eddy current testing systems with material identification testing and marking of the tubes are also available.
Contact us:Sandvik Materials Technology Deutschland GmbHDammstraße 27 - 29 D - 33824 WertherTel +49 (0) 5203 9109-0 info.pp @ sandvik.com