® ® Engine Engine Model Cat ® C7 ACERT™ Net Flywheel Power 152 kW 204 hp Weights Operating Weight 35 526 kg 78,321 lb Operating Specifications Max Reach – 19'8" Stick 14 121 mm 46 ft 4 in Max Reach – 24'3" Stick 15 514 mm 50 ft 11 in 325D Material Handler
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Specalog for 325D Material Handler, AEHQ5705-01 MH.pdf · 2 325D Material Handler The D Series is tough, dependable, and incorporates innovative features for improved performance.
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®®
EngineEngine Model Cat® C7 ACERT™Net Flywheel Power 152 kW 204 hp
WeightsOperating Weight 35 526 kg 78,321 lb
Operating SpecificationsMax Reach – 19'8" Stick 14 121 mm 46 ft 4 inMax Reach – 24'3" Stick 15 514 mm 50 ft 11 in
325DMaterial Handler
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325D Material HandlerThe D Series is tough, dependable, and incorporates innovative features for improved performance.
More powerful engine, improved coolingsystem, longer track length, increasedhydraulic pressure, and cab riser optionslead to increased productivity and loweroperating cost.
Engine
ACERT™ Technology works at thepoint of combustion to optimize engineperformance and provide low exhaustemissions to meet U.S. EPA Tier 3emission regulations, with exceptionalperformance capabilities and provenreliability. pg. 6
✔
325D MH Two-Piece Caterpillar®
Front Linkage
Caterpillar 325D Material Handlerfronts are purpose designed and builtfor excellent reach, flexibility, and liftperformance to meet all requirements ofmaterial handling applications. pg. 5
325D MH Material Handler
Special features provide for aggressiveperformance, reliability, and excellentproductivity. pg. 4
✔ New Feature
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Serviceability and CompleteCustomer Support
Simplified service and maintenancefeatures save you time and money.Your Cat® dealer offers a wide rangeof services that can be set up undera customer support agreement whenyou purchase your equipment. pg. 9
Work Tools – Attachments
A variety of grapples and magnetsare available to maximize machineperformance in material handlingapplications. pg. 8
Structures
The 325D MH structural componentsare the backbone of the machine’sdurability and provide for excellentstability. pg. 7
Fixed Cab Riser. Cat® designed andbuilt, 6'5" (1.95 m) manual tilt cab riserprovides for operating height withexcellent visibility for loading andunloading processing equipment, trucks,and rail cars. Access to the cab isprovided by a ladder leading up to theplatform extending around the cab riser.This platform will allow for windshieldcleaning. The cab riser can be manuallytilted forward 90 degrees for shipping.
Hydraulic Cab Riser. Optional hydrauliccab riser provides up to 8'6" (2.6 m)of additional operating height. There iseasy access to the cab platform providedby handrails attached to the riser.
Operator Controls. The ability tomodulate the grapple open-closefunction is also provided on the rightside joystick. The rotate function ismodulated by using a slider switchmounted on the joystick.
Cooling System. External debris filtersallow easy access for cleaning.This prevents clogging from dirt anddust coming into the cooling system.The optional automatic reversing fanpurges dirt and dust from cooling system.
Generator Set. An optional 20 kWgenerator set can power magnetsup to 66" (1.68 m) in diameter.
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325D MH Material HandlerSpecial features provide for aggressive performance, reliability, and excellent productivity.
The Cat® Two-Piece Front Linkage.Offers a maximum horizontal reach of50'11" (15.5 m) from swing center andmaximum vertical height of 53'11"(16.4 m). It is an excellent match for a0.75 yd3 (0.57 cubic meter) Orange PeelGrapple or a 57" (1.45 m) Walker Magnet.
The optional 46'4" (14.1 m) two-piecefront linkage has a maximum verticalheight of 49'11" (15.2 m) and is anexcellent match for a 1.25 yd3
(0.96 cubic meter) Orange Peel Grappleor the 66" (1.68 m) Walker magnet.
Booms and Sticks. Designed and builtfor performance and long service life.
Welded Box-Section Structures.Efficiently designed with thick, multi-platefabrications in high stress areas, whichallows structures to flex, dissipatingstress and maximizing strength.
Stress Relieving Booms and Sticks.Maximize strength and minimizesstructure weight.
Dual Stick Cylinders. Provides excellentgeometry for working close to themachine or at full reach.
Heavy Lift. Provides additional liftingcapacity for handling of heavy,robust objects.
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325D MH Two-Piece Caterpillar Front LinkageCaterpillar 325D Material Handler fronts are purpose designed and built for excellentreach, flexibility, and lift performance to meet all requirements of material handlingapplications.
Cat® C7 ACERT™. The Cat® C7 withACERT™ Technology introduces aseries of evolutionary, incrementalimprovements that provide breakthroughengine technology. The building blocksof ACERT™ Technology are fueldelivery, air management, and electroniccontrol. ACERT™ Technology optimizesengine performance while meetingU.S. EPA Tier 3 engine emissionsregulations.
Performance. The 325D MH, equippedwith the C7 engine with ACERT™Technology, provides 12% morehorsepower as compared to the 3126BATAAC HEUI in the 325C MH.
Automatic Engine Control SpeedControl. The two-stage, one-touchcontrol maximizes fuel efficiencyand reduces sound levels.
ADEM™ A4 Engine Controller.ADEM™ A4 electronic control modulemanages fuel delivery to get bestperformance per gallon of fuel used.The engine management system providesflexible fuel mapping, allowing theengine to respond quickly to varyingapplication needs. It tracks engine andmachine conditions while keeping theengine operating at peak efficiency.
Electronic Control Module.The Electronic Control Module (ECM)works as the “brain” of the engine’scontrol system, responding quickly tooperating variables to maximum engineefficiency. Fully integrated with sensorsin the engine’s fuel, air, coolant, andexhaust systems, the ECM stores andrelays information on conditions such asrpm, fuel consumption, and diagnosticinformation.
Fuel Delivery. The Cat® C7 featureselectronic controls that govern the fuelinjection system. Multiple injectionfuel delivery involves a high degreeof precision.
Air Cleaner. The radial seal air filterfeatures a double-layered filter core formore efficient filtration and is located ina compartment behind the cab. A warningis displayed on the monitor when dustaccumulates above the preset level.
Noise Reduction Technologies.The engine mounts are rubber-isolatingmounts matched with the engine package.Further noise reduction has beenachieved through design changes tothe isolated top cover, oil pan, multipleinjection strategy, insulated timingcover, sculpted crankcase and gear trainrefinements.
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Engine Built for power, reliability, economy, and lower emissions.
High, Square Undercarriage. Providesexcellent over-the-side stability requiredto handle heavy loads and improveproductivity.
Modified X-shaped, box sectioncarbody provides excellent resistanceto torsional bending. Upper structureweight and stresses are distributedevenly across the full length of theroller track frame.
Heavy Duty Upper Frame. The upperframe is specifically designed for thescrap and material handling applications.It is built of higher strength materialand thicker steel sections to handleincreased swing loads from the longerfront and heavier counterweights usedin material handling.
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StructuresThe 325D MH structural components are the backbone of the machine’s durabilityand provide for excellent stability.
Work Tool Selection. When choosinga work tool, please consider the worktool application, the variation of thedensity of material to be handled andproductivity requirements. Check withyour Cat® dealer for more details onspecifications, sizes, and other worktool types.
Walker Magnets. The Walker 57"(1.45 m) or 66" (1.68 m) Lift Mastermagnets can be used with the 325DMH. These magnets have been designedand engineered for scrap processingapplications. Ask your dealer salespersonfor information on the Walker Magnet.
Orange Peel Grapples. The 0.75 yd3
(0.57 cubic meter) and the 1.25 yd3
(0.96 cubic meter) Orange PeelGrapples are available attachments.
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Work Tools – AttachmentsA variety of grapples and magnets are available to maximize machine performancein material handling applications.
Ground Level Service. The design andlayout of the 325D MH was madewith the service technician in mind.Many service locations are easilyaccessible at ground level allowingcritical maintenance to get donequickly and efficiently.
Pump Compartment. A service dooron the right side of the upper structureallows ground-level access to the pumpand pilot filter.
Radiator Compartment. The left rearservice door allows easy access to theengine radiator, oil cooler and air-to-air-after-cooler. A reserve tank and draincock are attached to the radiator forsimplified maintenance.
Air Filter Compartment. The air filterfeatures a double-element constructionfor superior cleaning efficiency.When the air cleaner plugs, a warningis displayed on the monitor screeninside the cab.
Capsule Filter. The hydraulic returnfilter, a capsule filter, is situated outsidethe hydraulic tank. This filter preventscontaminants from entering the systemwhen hydraulic oil is changed andkeeps the operation clean.
Fan Guard. Engine radiator fan iscompletely enclosed by fine wire mesh,reducing the risk of an accident.
Diagnostic and Monitoring. The 325DMH is equipped with S•O•SSM samplingports and hydraulic test ports for thehydraulic system, engine oil, and forcoolant. A test connection for the Cat®
Electronic Technician (Cat® ET) servicetool is located in the cab.
Extended Service Interval. The 325DMH service and maintenance intervalshave been extended to reduce machineservice time and increase machineavailability.
Cat® Dealer Maintenance. Choose fromyour Cat® Dealer’s wide range ofmaintenance services at the time youpurchase your machine. PreventiveMaintenance will help you to avoidunscheduled repairs and diagnosticprograms such as Scheduled Oil Samplingand Technical Analysis are available.
Product Support. You will find nearlyall parts at our dealer parts counter.Cat® dealers utilize a worldwidecomputer network to find in-stockparts to minimize machine down time.Save money with remanufacturedcomponents.
Machine Selection. Make detailedcomparisons of the machines you areconsidering before you buy. What arethe job requirements, machineattachments and operating hours?What production is needed? Your Cat®
dealer can provide recommendations.
Customer Support Agreements.Cat® dealers offer a variety of productsupport agreements, and work withcustomers to develop a plan that bestmeets specific needs. These plans cancover the entire machine, includingattachments, to help protect thecustomer’s investment.
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Serviceability and Complete Customer SupportSimplified service and maintenance features save you time and money. Your Cat ® dealeroffers a wide range of services that can be set up under a customer support agreement whenyou purchase your equipment.
10 325D Material Handler specifications
Weights
Operating Weight 35 526 kg 78,321 lbUpper 9194 kg 20,269 lbCounterweight 7700 kg 16,980 lbUndercarriage (includes carbody) 11 402 kg 25,137 lbTwo-Piece Front (with cylinders) 5889 kg 12,983 lbGrapple/Adapter 1341 kg 2,956 lb
Track Shoes 600 mm 24 inGauge 3394 mm 133.6 inShoes (each side) 50Rollers (each side) 9Overall Track Length 4860 mm 191 in
Service Refill Capacities
Fuel Tank 520 L 137 galCooling System 30 L 7.9 galEngine Oil 30 L 7.9 galSwing Drive 10 L 2.6 galFinal Drive (each) 6 L 1.6 galHydraulic System (including tank) 310 L 82 galHydraulic Tank 145 L 38 gal
Drive
Maximum Drawbar Pull 245 kN 55,078.18 lbMaximum Travel Speed 5.3 km/h 3.3 mph
Engine
Engine Model Cat® C7 ACERT™Net Flywheel Power 152 kW 204 hpNet Power – ISO 9249 152 kW 204 hpNet Power – SAE J1349 151 kW 202 hpNet Power – EEC 80/1269 152 kW 204 hpBore 110 mm 4.33 inStroke 127 mm 5 inDisplacement 7.2 L 440 in3
• The 325D MH meets U.S. EPA Tier 3 emissions andEU Stage III engine emissions requirements.
• Net power advertised is the power available at the flywheelwhen the engine is equipped with fan, air cleaner, muffler,and alternator.
• No engine derating needed up to 2300 m (7,500 ft).
Operating Specifications
Cab Riser – Fixed 1.96 m 6 ft 6 inCab Riser – Hydraulic 2.6 m 8 ft 6 inGenerator Set 20 kW 27 hpMax Reach – 19'8" Stick 14 121 mm 46 ft 4 inMax Reach – 24'3" Stick 15 514 mm 50 ft 11 in
Manual Tilt Cab Riser Hydraulic Cab Riser1 Shipping Width 4024 mm (13'2") 4024 mm (13'2")
2 Height to Top of Exhaust 2917 mm (9'7") 2917 mm (9'7")
3 Counterweight Clearance 1355 mm (4'5") 1355 mm (4'5")
4 Tail Swing Radius 3026 mm (9'11") 3026 mm (9'11")
5 Swing Center to End of Boom 8940 mm (29'4") 8940 mm (29'4")
6 Rear of Carrier to End of Boom 11 966 mm (39'3") 11 966 mm (39'3")
7 Shipping Height – with ladder 3439 mm (11'3")
Shipping Height to Top of Cab with FOGS 3427 mm (11'3")
8 Operating Height – to top of cab 5214 mm (17'1")
Operating Height – with FOGS 5374 mm (17'8")
Operating Height with Cab Up to Top of Cab with FOGS 6050 mm (19'10")
9 Ground Clearance 643 mm (2'1") 643 mm (2'1")
10 Shipping Height – RH handrail 3448 mm (11'4") 3448 mm (11'4")
11 Operating Width 4249 mm (13'11") 4172 mm (13'8")
DimensionsAll dimensions are approximate.
Hydraulic Cab Riser
Manual Tilt Cab Riser
9
3
7210
8
1
11
4 5
6
9
3
7210
8
1
11
4 5
6
12 325D Material Handler specifications
Working RangesMachine equipped with 14.1 m (46'4.02") linkage.
Maximum reach 14.1 m 46'4"
Maximum height 15.2 m 49'11.4"
Maximum depth 5.7 m 18'7"
Working RangesMachine equipped with 15.5 m (50'11.5") linkage.
Maximum reach 15.5 m 50'11.5"
Maximum height 16.4 m 53'10.6"
Maximum depth 7.1 m 23'2"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 170Meters
0Feet 5 10 15 20 25 30 35 40 45 50 55
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 170Meters
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13325D Material Handler specifications
* Indicates that the load is limited by hydraulic capacity rather than tipping capacity. Lift capacity ratings are based on SAE J2518 standard. Rated loads do notexceed 87% of hydraulic lifting capacity or 75% of tipping capacity.
All lifts are with heavy lift on. Always refer to the appropriate Operation and Maintenance Manual for specific product information.
3.0 m/10.0 ft 4.5 m/15.0 ft 6.0 m/20.0 ft 7.5 m/25.0 ft 9.0 m/30.0 ft 10.5 m/35.0 ft 12.0 m/40.0 ft 13.5 m/45.0 ft
Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over m
Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side ft
15.0 m kg *6010 *6010 *5500 *5500 *5500 *5500 5.6150.0 ft lb *12,740 *12,740 *12,190 *12,190 *12,740 *12,740 16.48
13.5 m kg *7040 *7040 *5740 *5740 *4580 *4580 *4600 *4600 8.2945.0 ft lb *15,230 *15,230 *10,280 *10,280 *10,330 *10,330 26.16
12.0 m kg *7970 *7970 *7390 *7390 *5860 *5860 *4170 *4170 *4200 *4200 10.0540.0 ft lb *17,300 *17,300 *15,680 *15,680 *9,290 *9,290 *9,340 *9,340 32.34
10.5 m kg *7990 *7990 *7240 *7240 *5560 *5560 *3970 *3970 *3990 *3990 11.3535.0 ft lb *18,580 *18,580 *17,460 *17,460 *15,650 *15,650 *8,780 *8,780 *8,830 *8,830 36.81
–4.5 m kg *8760 *8760 *7520 7080 *6320 5500 *5180 4490 *3610 3790–15.0 ft lb *18,990 *18,990 *16,200 15,260 *13,550 11,880 *11,020 9,690 *8,030 *8,030
Lift PointHeight
Maximum Reach
Lift Capacities325D MH-Short Stick
BOOM – 8.85 m (29'0")STICK – 6.0 m (19'8")
MAX REACH – 14.1 m (46'4")MAX HEIGHT – 15.2 m (49'11.4")
MAX DEPTH – 5.66 m (18'6.8")
* Indicates that the load is limited by hydraulic capacity rather than tipping capacity. Lift capacity ratings are based on SAE J2518 standard. Rated loads do notexceed 87% of hydraulic lifting capacity or 75% of tipping capacity.
All lifts are with heavy lift on. Always refer to the appropriate Operation and Maintenance Manual for specific product information.
3.0 m/10.0 ft 4.5 m/15.0 ft 6.0 m/20.0 ft 7.5 m/25.0 ft 9.0 m/30.0 ft 10.5 m/35.0 ft 12.0 m/40.0 ft 13.5 m/45.0 ft 15.0 m/50.0 ft
Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over m
Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side ft
15.0 m kg *4900 *4900 *3740 *3740 8.5850.0 ft lb *8,450 *8,450 *8,240 *8,240 *8,450 *8,450 26.92
13.5 m kg *4900 *4900 *3350 *3350 *3320 *3320 10.5245.0 ft lb *10,310 *10,310 *7,420 *7,420 33.72
12.0 m kg *5980 *5980 *4860 *4860 *3090 *3090 11.9640.0 ft lb *12,740 *12,740 *10,010 *10,010 *6,870 *6,870 38.69
10.5 m kg *6490 *6490 *5840 *5840 *4460 *4460 *2960 *2960 13.0635.0 ft lb *14,200 *14,200 *12,360 *12,360 *9,030 *9,030 *6,560 *6,560 42.49
9.0 m kg *6580 *6580 *6070 5870 5310 4630 *3620 *3620 *2890 *2890 13.9230.0 ft lb *14,360 *14,360 *13,250 12,620 11,380 9,920 *6,910 *6,910 *6,390 *6,390 45.42
MAX REACH – 15.5 m (50'11")MAX HEIGHT – 16.4 m (53'10")
MAX DEPTH – 7.07 m (23'2")
14 325D Material Handler specifications
Standard EquipmentStandard equipment may vary. Consult your Caterpillar dealer for details.
POWER TRAINCat® C7 diesel engine with 24-volt electric starting and
air intake heaterEmissions package to meet EPA Tier 3 requirementsRadial seal air filterAutomatic engine speed control with manual return to idle
(not functional when hydraulic generator is in operation)Water separator in fuel lineTwo speed auto-shift travelSide by side cooling package (high ambient)Removable external debris filter covering air inletsMufflerAir precleanerBlock heaterElectric priming pump
UNDERCARRIAGEHigh square carbodyHydraulic track adjustersTrack type undercarriage with grease lubricated sealsIdler and center section track guiding guards24" (600 mm) Triple Grouser Shoes (50 sections)Heavy duty track rollers
OTHER STANDARD EQUIPMENTHeavy duty upper frame with bottom guardsDoor locks and caps locks and Caterpillar One Key
Security SystemMirrors (frame-right, cab-left)16,980 lb (7.70 kg) Material Handling CounterweightAutomatic swing parking breakFine swing controlTravel alarmExtra batteries, heavy duty starterSecondary engine shut off switchEther and cold weather starting aidsCold start receptacleCrosshead adapterProduct Link ready
HYDRAULIC SYSTEMSFully pressurized hydraulic systemAuxiliary pump and lines to drive generatorMedium pressure auxiliary hydraulic circuit for powering
rotating grapples (includes pump, valve with flow control,and lines)
High pressure grapple open/close hydraulic circuit with shut off valves at the end of the stick
Boom and stick lowering check valveRegeneration circuit for boom and stickHeavy Lift Mode
BOOM29'0" (8.85 m) Material Handling BoomIncludes high pressure tig welded steel tubes
OPERATOR ENVIRONMENTBolt on FOGS capabilityPolycarbonate windows except laminated glass in
retractable front windshield/tempered glass in removablelower windshield and sliding upper door window
Rear window emergency exitKAB 84/E4P Suspension seat with adjustable arm rest
and 3" retractable seat belt (cloth)Monitor
Full graphic and full color display with language capability
Warning information, filter, and fluid change informationWorking hour informationMachine condition, error code and tool mode, and setting
informationStart up level check hydraulic oil, engine oil, and
engine coolantPop up skylight with sunscreenWindshield wiper/washers (upper/lower)Positive filtered ventilationBi-level air conditioner, heater, and defrosterInstrument panel and gaugesInterior lightingCoat hookAshtray with lighterLiterature compartmentStorage compartment suitable for lunch boxNeutral lever for all controlsAdjustable pilot operated joystick type (wrist lever) controls
with integral electrical switches for operation of thegrapple rotate (modulated) and magnet lift/drop
Modulated grapple open-close controls using right side joystick
Toggle switch in RH console to switch between magnet and grapple operation
Travel control pedals with removable hand leversPlatform next to cab for improved accessWashable floor matSunscreen on windshieldBeverage holderAM/FM Radio with two stereo speakers
15325D Material Handler specifications
Optional EquipmentOptional equipment may vary. Consult your Caterpillar dealer for details.
Coolant extended life –58° F (–50° C)Exit, secondary rear window with an internal and external
opening provisions mandatory for Province of BritishColumbia, Canada
Magnet-Scrap Handling57" (1.45 m) Walker Liftmaster Series66" (1.68 m) Walker Liftmaster Series