SPARE PARTS CATALOGUE - motorky-skutre.sk · ZIP 100 ESP6000CN2 SPARE PARTS CATALOGUE Zip 100 4T Chassis prefix: LBMM25200 Engine prefix: M252M

ZIP 100 ESP6000CN2

SPARE PARTS CATALOGUE

Zip 100 4T

Chassis prefix: LBMM25200Engine prefix: M252M

ZIP 100ESP6000CN2 - Zip 100 4T


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Index

Products..........................................................................................................................................................................................4

Part reference.................................................................................................................................................................................5

Engine............................................................................................................................................................................................. 9

Drawing 01.02 - Engine, assembly........................................................................................................................................... 9

Drawing 01.05 - Crankcase.....................................................................................................................................................10

Drawing 01.06 - Crankshaft....................................................................................................................................................11

Drawing 01.07 - Cylinder-pistston-wrist pin unit................................................................................................................... 12

Drawing 01.10 - Head unit - Valve.........................................................................................................................................13

Drawing 01.11 - Rocking levers support unit.........................................................................................................................14

Drawing 01.12 - Cylinder head cover.....................................................................................................................................15

Drawing 01.13 - Driving pulley...............................................................................................................................................16

Drawing 01.14 - Driven pulley................................................................................................................................................17

Drawing 01.15 - Crankcase cover - Crankcase cooling...........................................................................................................18

Drawing 01.18 - Oil pump......................................................................................................................................................19

Drawing 01.20 - Stater - Electric starter................................................................................................................................ 21

Drawing 01.21 - Flywheel magneto....................................................................................................................................... 22

Drawing 01.23 - Flywheel magneto cover - Oil filter.............................................................................................................23

Drawing 01.25 - Reduction unit............................................................................................................................................. 24

Drawing 01.35 - Rear brake - Brake jaw................................................................................................................................ 25

Drawing 01.39 - Carburettor, assembly - Union pipe............................................................................................................ 26

Drawing 01.40 - Carburetor's components............................................................................................................................27

Drawing 01.42 - Silencer........................................................................................................................................................ 28

Drawing 01.45 - Air filter....................................................................................................................................................... 29

Drawing 01.46 - Secondary air box........................................................................................................................................30

Frame - Plastic parts - Coachwork...............................................................................................................................................31

Drawing 02.01 - Frame/bodywork......................................................................................................................................... 31

Drawing 02.25 - Stand/s.........................................................................................................................................................32

Drawing 02.26 - Front shield..................................................................................................................................................33

Drawing 02.30 - Front glove-box - Knee-guard panel............................................................................................................34

Drawing 02.31 - Central cover - Footrests............................................................................................................................. 36

Drawing 02.32 - Side cover - Spoiler..................................................................................................................................... 37

Drawing 02.33 - Wheel huosing - Mudguard.........................................................................................................................38

Drawing 02.34 - Helmet huosing - Undersaddle....................................................................................................................39

Drawing 02.37 - Rear cover - Splash guard........................................................................................................................... 40

Drawing 02.38 - Plates - Emblems......................................................................................................................................... 41

Drawing 02.39 - Saddle/seats - Tool roll................................................................................................................................ 42

Drawing 02.45 - Driving mirror/s........................................................................................................................................... 43

Drawing 02.46 - Locks............................................................................................................................................................ 44

Drawing 02.47 - Fuel tank......................................................................................................................................................45

Handlebars/Steering.....................................................................................................................................................................46

Drawing 03.01 - Handlebars coverages..................................................................................................................................46

Drawing 03.06 - Handlebars - Master cil............................................................................................................................... 47

Suspensions - Wheels.................................................................................................................................................................. 48



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Drawing 04.01 - Swinging arm............................................................................................................................................... 48

Drawing 04.02 - Fork/steering tube - Steering bearing unit..................................................................................................49

Drawing 04.10 - Rear suspension - Shock absorber/s........................................................................................................... 50

Drawing 04.11 - Front wheel................................................................................................................................................. 51

Drawing 04.12 - Rear wheel...................................................................................................................................................52

Braking system - Transmissions................................................................................................................................................... 53

Drawing 05.01 - Brakes pipes - Calipers................................................................................................................................ 53

Drawing 05.03 - Transmissions...............................................................................................................................................54

Electrical system...........................................................................................................................................................................55

Drawing 06.01 - Selectors - Switches - Buttons.....................................................................................................................55

Drawing 06.03 - Front headlamps - Turn signal lamps.......................................................................................................... 56

Drawing 06.04 - Rear headlamps - Turn signal lamps........................................................................................................... 57

Drawing 06.05 - Remote control switches - Battery - Horn...................................................................................................58

Drawing 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil.....................................................................59

Drawing 06.08 - Main cable harness..................................................................................................................................... 60



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Products

Code ValidityESP6000CN2ESP6000CN5ESP687CCN5 Color:724 Bianco[724]ESP690CCN5 Color:94 - Nero[94]ESP6A3ACN2 Color:280 - Azzurro Siderale[280]ESP6F2CCN5 Color:738/A - Grigio Excalibur[738/A]ESP6GHCCN5 Color:908/A Giallo Lightspeed[908/A]ESP6R7CCN5 Color:894 - Rosso Dragon[894]



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Code Drawing Nr. Pos.000267 01.21 2000397 01.05 19002440 02.25 7002440 04.01 8002440 04.10 6003054 06.04 19003056 01.45 7006416 01.20 18006416 04.01 9006624 01.14 6006647 01.05 20006647 01.05 22006966 04.01 16006966 04.11 10008432 05.01 9011109 04.02 4

0111094 04.02 4012533 01.45 8012789 04.12 7013092 03.06 5013763 02.37 15013777 02.39 6013880 04.01 17015856 01.21 8016404 01.20 4016404 02.37 16016406 02.39 7016406 02.47 13016408 04.10 8018591 02.37 13018620 03.01 6018631 02.47 12018639 02.39 5018640 01.45 6018644 01.20 3020104 02.37 14020206 03.06 23020208 03.06 26021108 04.10 5030115 02.25 6031089 01.18 10080341 06.06 6092517 04.12 8114413 04.11 14121780 03.06 13123394 03.06 14123394 03.06 8127927 05.01 2145298 01.15 14145298 02.47 17145298 02.47 20145298 06.08 7147511 03.06 24157716 01.15 13157716 02.30 8159347 04.12 6164634 06.03 7178149 04.10 2178150 04.10 3179640 05.03 5181746 06.03 14181746 06.03 19181746 06.04 4194423 04.12 4196868 02.47 8219528 06.03 8229892 06.03 9

Code Drawing Nr. Pos.231370 04.01 7231571 06.06 3231590 02.47 16231590 05.03 6232108 02.25 7232108 04.01 8232108 04.10 6239388 01.05 12239388 01.07 8239388 01.15 4239388 01.25 3241937 06.06 8241937 06.06 9242364 01.35 9250521 06.03 11250521 06.03 16252420 02.30 12253366 06.03 2253937 02.46 5254485 02.26 6254485 02.31 6254485 02.32 4254485 02.33 5254485 02.34 3254485 02.34 9254485 02.47 10254485 03.06 6257134 05.03 3257134 06.05 4257614 02.30 13257617 02.30 14258146 01.45 2258160 02.47 4258737 02.34 5259079 02.47 9259151 01.46 7259348 02.30 4259348 03.06 4259349 02.30 10259349 02.31 4259349 02.31 9259349 02.34 11259577 01.12 14259831 02.47 3259832 02.47 3259874 02.26 4265300 01.13 11265451 05.01 3266625 01.05 9266724 01.35 2266725 01.35 5267038 04.10 7267115 06.04 20267823 01.05 8267948 03.06 15267958 02.30 6267958 03.01 3268158 04.10 4268596 02.30 17268596 02.37 18269145 03.06 25269755 01.05 18269755 04.01 21270310 05.03 1270361 02.33 4270793 01.12 15270793 06.03 5

Code Drawing Nr. Pos.270991 04.11 6270991 04.12 2271147 04.11 9271596 05.01 6271807 04.01 5271891 02.32 6272155 04.11 4272750 04.01 15272921 01.05 10273288 02.32 9273419 01.35 4273460 04.01 14273754 02.25 8274245 01.35 3274489 03.06 11274491 03.06 10277916 01.05 23277916 01.10 13285536 01.23 4285846 01.10 8286209 01.15 5286214 01.20 9286217 01.20 11286218 01.20 10286219 01.20 12287913 01.18 5

2879633 01.18 19288041 01.20 13288474 01.23 2288548 01.23 3288639 01.25 8288673 01.20 19289005 01.21 3289420 01.10 3289495 01.20 8289519 01.13 12289731 01.15 6289731 01.20 5289840 01.14 15289931 01.13 2289933 01.14 16289950 01.14 3289952 01.14 7289955 01.14 14290404 06.08 3292022 06.04 18292022 06.04 5292507 06.08 5293556 02.37 2294131 06.03 21294131 06.03 23294434 06.01 1294748 06.05 3295528 02.30 11296458 03.01 5297221 02.47 2297498 02.37 7297498 03.01 2298497 02.34 7298581 02.46 4298604 02.01 2298729 02.39 4298731 02.46 2298838 02.46 7298903 02.46 6299602 02.46 3319242 01.10 11



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Code Drawing Nr. Pos.414834 01.25 4414837 01.18 24414837 01.20 14414837 05.03 2430264 01.12 4430535 01.18 15431242 01.23 1431321 01.20 6431860 01.05 4431860 01.15 2433477 01.18 2433987 01.20 17434345 01.18 20434447 01.18 8434541 06.06 2434735 01.05 5434943 01.11 8434947 01.18 4435251 01.15 11435295 01.15 9435363 01.25 2436438 01.10 9436695 01.11 10436695 01.18 6436751 01.18 3478028 01.14 4478197 01.25 5478247 01.18 11

4783245 01.18 174783245 01.18 21478326 01.45 4478498 01.05 21478533 01.46 6478895 01.05 13

4795526 01.14 5479561 01.13 7479571 01.25 9

4795715 01.25 9479866 01.13 10479986 01.18 28480066 01.25 10480076 01.15 8480227 01.13 3480230 01.13 5480953 01.25 11482290 05.03 4482291 01.15 7482766 01.14 9483443 01.14 10483785 01.05 6483859 01.15 16483859 02.30 18484123 01.05 14484123 01.11 12484123 01.18 22484123 01.21 10484819 01.11 6486075 01.10 15486081 01.05 7

4874805 01.25 1487665 01.42 4487666 01.42 3487824 01.18 25487935 01.14 11494428 02.39 3494977 02.39 8494979 06.03 6

Code Drawing Nr. Pos.497038 01.39 9497038 01.40 15497148 01.02 3497552 01.02 2498373 03.06 1956019R 03.06 18560540 04.11 3560560 04.11 256143R 04.11 11562923 03.06 956292R 01.35 156297R 04.02 756298R 04.02 6563327 03.06 7563728 04.12 556396R 04.11 8563977 04.01 6563984 02.25 3564257 04.02 3564260 04.02 2564417 05.01 1564497 05.03 17564497 05.03 7564520 04.11 8564678 03.06 20564682 03.06 16564795 04.11 7564796 04.12 3564806 04.12 3564813 04.01 18564884 04.01 19573052 06.08 6573057 02.30 15573512 02.46 1574771 02.38 1575079 02.33 3575249 02.26 3575249 02.31 2575249 02.32 7575249 02.33 2575249 02.34 2575249 02.37 4575249 02.37 8575321 02.47 5575392 02.34 4575395 02.30 1

575395000C 02.30 157539500G7 02.30 1

575396 02.30 2575396000C 02.30 257539600G7 02.30 2575402000C 02.32 157540200G7 02.32 1575404000C 02.31 757540400G7 02.31 7

575405 02.31 11575405000C 02.31 1157540500G7 02.31 1157540600A3 02.37 157540600GH 02.37 15754065087 02.37 15754065090 02.37 157540650F2 02.37 157540650R7 02.37 1

575407 02.32 5575407000C 02.32 557540700G7 02.32 5

Code Drawing Nr. Pos.575449 02.47 1575799 02.30 3

575799000C 02.30 357579900G7 02.30 3

575819 02.30 9575835 02.34 13576016 01.15 10

576175000C 02.37 557617500G7 02.37 557618700G7 02.37 6

576188 06.04 21576189 01.15 15576189 02.30 5576189 02.31 12576189 02.31 3576189 02.31 8576189 02.32 2576189 02.34 6576189 02.37 9

5764130087 02.26 157641300A3 02.26 157641300GH 02.26 15764135090 02.26 157641350F2 02.26 157641350R7 02.26 1

576426 06.05 657664900G7 02.31 1

577492 02.39 2577557 02.47 6580160 06.08 858056R 06.01 258057R 06.01 458058R 06.01 6580621 02.46 10580645 03.06 17580953 06.01 5581314 06.04 1581315 06.04 6581316 06.04 11581321 05.03 9581323 03.01 4

581323000C 03.01 458132300G7 03.01 4

581569 06.03 13581569 06.03 18581570 06.04 16581594 06.03 12581594 06.03 17581594 06.04 2581904 06.04 10581904 06.04 15581945 05.03 8582058 02.37 11582060 02.25 1582175 06.06 10582202 06.03 22582202 06.03 24582205 06.04 3582205 06.08 1582206 02.32 8582214 06.04 7582215 06.04 12582216 06.04 14582216 06.04 9582217 06.04 13582217 06.04 8582217 06.08 1



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Code Drawing Nr. Pos.582298 02.25 2

582419000C 03.01 858241900G7 03.01 8

582422 02.45 2582446 03.06 3582490 06.03 3582504 02.25 4582505 02.25 5582619 01.39 8583051 06.04 22583052 06.04 17583068 03.06 1583071 04.02 5583840 03.06 2584426 06.01 3584521 06.05 1584877 02.37 17584884 02.37 12597016 04.01 12597029 04.11 7597030 04.12 3597141 05.03 15597148 05.01 8597272 04.01 13597374 04.01 2597374 04.01 4597495 04.01 3599317 03.01 1

5993170087 03.01 15993170090 03.01 159931700A3 03.01 159931700F2 03.01 159931700GH 03.01 159931700R7 03.01 1

601922 04.02 1601993 04.11 5620944 02.38 3622267 01.15 12623198 02.34 1623199 02.34 10623200 02.34 1623617 02.01 1624405 02.38 2638553 06.03 4638554 06.03 25639529 06.08 1639655 06.03 1639751 06.06 1639800 06.06 7641788 06.06 1646587 04.11 13

64661300B1 04.12 164662420B1 04.11 1646624T0B1 04.11 1

646791 03.06 22646832 03.06 20646839 03.06 21647059 04.11 12647073 05.01 5650075 04.02 6650693 04.02 7651525 06.03 20651528 02.33 1

6515280087 02.33 16515280090 02.33 165152800A3 02.33 165152800F2 02.33 1

Code Drawing Nr. Pos.65152800GH 02.33 165152800R7 02.33 1

664044 02.46 3709047 04.01 22709047 05.01 7709532 01.39 5709532 01.45 10709674 01.39 3709674 04.01 20825097 01.42 282521R 01.15 382573R 01.12 9825789 01.25 7

8257895 01.25 7825809 01.25 6

8258095 01.25 682645R 01.13 882650R 01.18 2982655R 01.14 882671R 01.05 3827085 01.05 1782758R 01.46 5827893 01.14 282817R 01.11 5828339 06.06 5828561 01.18 9828662 01.12 16828822 01.40 10828824 01.40 22828825 01.40 3828830 01.40 14828832 01.40 1828833 01.40 16828836 01.40 23828837 01.40 25828838 01.40 24828839 01.40 17828840 01.40 19828841 01.40 12828843 01.40 20828844 01.40 18828862 01.35 7828863 01.35 882907R 01.35 1830056 01.45 5830248 01.12 6830249 01.12 7832059 01.46 11832130 01.05 16832153 01.12 5832964 01.12 1832971 01.46 2832972 01.46 3832973 01.46 4833428 01.35 6833471 01.12 10833472 01.46 10833473 01.46 13833494 01.42 7833495 01.18 16833722 01.11 9833722 01.18 30833722 01.18 7833722 01.46 12834187 01.42 8834712 01.07 5834713 01.07 6

Code Drawing Nr. Pos.834714 01.07 7834741 01.45 3841645 01.21 9843130 01.42 1843525 01.46 9843567 01.46 1844721 01.18 27844871 01.18 23844888 01.18 18845590 01.42 6845611 01.13 9845782 01.10 7845810 01.10 1845950 01.39 2846484 01.45 1847277 01.18 29847778 01.40 21847928 01.18 31848112 01.20 7848947 01.20 16849055 01.07 1849056 01.07 3871271 01.45 1872635 01.12 6873979 01.21 5877075 01.13 10969012 01.05 2969028 01.05 11969132 01.18 26

9692115 01.15 1969213 01.07 4969214 01.07 2969224 01.10 12969228 01.21 6969243 01.21 4

9692475 01.11 196925R 01.06 2969265 01.11 11969267 01.10 4969268 01.11 3969269 01.11 4

9692695 01.11 496926R 01.11 2969286 01.12 396928R 01.20 1969296 01.20 15969296 06.05 2969296 06.05 5969297 01.21 1

9692975 01.21 1969315 01.11 7969319 01.18 1969323 01.39 11969332 01.21 7969334 01.12 12969339 01.12 1396933R 01.18 12969347 01.20 2969348 06.06 4969372 01.42 5969382 06.06 1

9693825 06.06 1969400 01.12 8969601 06.06 6969625 01.05 15969714 01.07 9969717 01.10 10



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Code Drawing Nr. Pos.969721 01.05 1969747 01.18 14969752 01.10 5969753 01.10 6969757 01.39 12969761 01.39 4969827 01.40 26969877 01.18 13969878 01.10 2969894 01.12 2969896 06.06 7969918 01.12 11969958 01.06 1

9699585 01.06 1969972 01.10 14

CM001903 01.46 14CM001905 01.46 15CM002902 02.47 14CM002904 01.39 6CM002904 01.39 7CM002904 02.47 15CM006102 02.47 11CM006302 02.30 16CM009601 02.39 1CM009605 02.39 1CM017403 02.26 2CM017403 02.37 3CM017408 02.26 5CM017409 03.01 7CM017410 02.30 7CM017410 02.31 10CM017410 02.31 13CM017410 02.31 5CM017410 02.32 3CM017410 02.34 12CM017410 02.34 8CM017410 02.37 10CM017807 01.46 16CM017807 01.46 8CM061303 04.02 7CM061304 04.02 6CM062705 06.03 10CM062706 06.03 15CM063803 03.06 12CM063901 02.45 4CM063902 02.45 3CM065701 05.01 4CM065703 05.01 4CM065803 04.10 1CM067801 04.01 10CM067802 04.01 11CM069502 04.01 1CM071802 06.05 7

CM1001046 01.14 1CM100205 01.14 12

CM1102045 01.13 4CM110303 01.13 1CM141905 01.39 1CM142102 01.40 4CM142203 01.40 2CM142301 01.40 5CM142402 01.40 11CM142702 01.40 8CM142703 01.40 8CM142802 01.40 6CM142902 01.40 7CM144906 01.02 1

Code Drawing Nr. Pos.CM146602 01.40 13CM147102 01.40 9CM180201 02.45 4CM180202 02.45 3



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Assembly EngineCode 01.02

Description Engine, assemblyRevision 1

Pos. Code Description Q.ty Variants

1 CM144906 Mot. 100cc.-4T E2 Zip OEM 12 497552 Kit guarnizioni motore 13 497148 Gask.set thermic unit 1



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Description CrankcaseRevision 1


1 969721 Crankcase assembly 12 969012 Stud bolt 43 82671R Bearing 14 431860 Bush 15 434735 Bearing 20x47x14 16 483785 Pin 17 486081 Silent-block 28 267823 Silent block attacco ammortizzatore 19 266625 Spacer 110 272921 Perno fulcro ganasce 111 969028 Gasket ring 17x28x07 112 239388 Pin 6,5x9,5x15 213 478895 Screw w/ flange 1014 484123 Screw w/ flange 215 969625 Oil bulhead 116 832130 Oil level rod cpl. 117 827085 Gasket ring 14,43x9,19x2,62 118 269755 Hex socket screw M8x12 119 000397 Gasket 120 006647 Circlip 121 478498 Gasket ring 122 006647 Circlip 123 277916 Locating dowel 1



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Description CrankshaftRevision 1


1 969958 Drive shaft 11 9699585 Crankshaft cpl. 12 96925R Bearing 1



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Description Cylinder-pistston-wrist pin unitRevision 1


1 849055 Cylinder-piston-wrist pin, ring, assy. 12 969214 Piston pin 13 849056 Piston assy 14 969213 O-ring 25 834712 Compression ring 16 834713 Piston-ring 17 834714 Oil scraper ring 18 239388 Pin 6,5x9,5x15 29 969714 Guarnizione cilindro/carter sp0,4 1



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Description Head unit - ValveRevision 1


1 845810 Cylinder head assy. 12 969878 Gasket 13 289420 Cup 24 969267 Cup 25 969752 Intake valve 16 969753 Exhaust valve 17 845782 Valve spring 28 285846 Valve half-cone 49 436438 Valve gasket ring 210 969717 Gasket 111 319242 Hex socket screw 212 969224 Nut 413 277916 Locating dowel 214 969972 Hex socket screw m10x1,5 115 486075 Washer 16X10.5X2.5 1



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Description Rocking levers support unitRevision 1


1 9692475 Camshaft 12 96926R Bearing 12x32x10 13 969268 Rocker arms axis 14 969269 Not available 24 9692695 Rocker arm cpl. 25 82817R Adjuster screw 16 484819 Nut 17 969315 Belleville spring d.5,2x15 18 434943 Timing system gear 19 833722 Screw w/ flange 110 436695 Belleville spring 111 969265 Spacer 112 484123 Screw w/ flange 1



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Description Cylinder head coverRevision 1


1 832964 Head cover cpl. 12 969894 Blow-by gasket 13 969286 Plate 14 430264 Screw M5x10 45 832153 Gasket 16 830248 Special screw 46 872635 Special screw 47 830249 Damper drift 48 969400 Breather pipe 19 82573R - 110 833471 Fairing cooling system 111 969918 Fairing cooling system 112 969334 Gasket 113 969339 Screw with Knob 114 259577 Screw 215 270793 Vite TBCIC 116 828662 Screw 1



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Description Driving pulleyRevision 1


1 CM110303 Half-pulley assy., driving 12 289931 Sliding block 33 480227 Roller contrast 14 CM1102045 Pin roller-set 15 480230 Spacer 17 479561 Fixed driving half pulley 18 82645R V-belt 19 845611 Fan 110 479866 Boccolo dentato 110 877075 Ring nut 111 265300 Washer 112 289519 Flanged nut M10x1,25 2



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Description Driven pulleyRevision 1


1 CM1001046 Secondary pulley 12 827893 Puleggia secondaria mobile completa 13 289950 Gasket ring 24 478028 Variator spring 15 4795526 Puleggia secondaria fissa completa 16 006624 Ring 17 289952 Roller cage 18 82655R Ball bearing 19 482766 Pin 310 483443 Scodellino lato puleggia 111 487935 Scodellino lato frizione 112 CM100205 Centrifugal clutch assy 114 289955 Ring nut 115 289840 Gasket 216 289933 Clutch drum 1



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Description Crankcase cover - Crankcase coolingRevision 1


1 9692115 Transmission cover 12 431860 Bush 13 82521R Bearing 14 239388 Pin 6,5x9,5x15 25 286209 Bush 16 289731 Screw w/ flange M6x30 117 482291 Hose clamp 18 480076 Cooling Cover 19 435295 Screw 310 576016 Bellows 111 435251 Gasket 112 622267 Pipe 113 157716 Slide piece 114 145298 Fascetta a strappo 215 576189 Screw d4,2x16 116 483859 Plug 1



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Description Oil pumpRevision 1


1 969319 Oil pump assy. 12 433477 Screw w/ flange 23 436751 Carter-oil pump gasket 14 434947 O-ring 12,42x1 15 287913 Oil pump gear 16 436695 Belleville spring 17 833722 Screw w/ flange 18 434447 Oil pump chain 19 828561 Chain tensioner rod 110 031089 Hex screw 111 478247 Spacer 112 96933R Camshaft chain 113 969877 Sliding block 114 969747 Timing system chain pinion cpl 115 430535 Washer 116 833495 Oil pump control pinion 117 4783245 Cover 118 844888 Gasket ring 119 2879633 Gasket ring 120 434345 Oil pump chain drift 121 4783245 Cover 122 484123 Screw w/ flange 323 844871 Motor oil cup 124 414837 Screw w/ flange 625 487824 Hose clamp 126 969132 Sump gasket 127 844721 Oil level rod cpl. 128 479986 O-ring 1



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Description Oil pumpRevision 1


29 82650R Chain tensioner assy. 129 847277 Chain tensioner assy. 130 833722 Screw w/ flange 231 847928 Gasket 1



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Description Stater - Electric starterRevision 1


1 96928R Starter motor 12 969347 Wire 13 018644 Screw 14 016404 Washer 15 289731 Screw w/ flange M6x30 36 431321 Starter motor gear 17 848112 Ignition axle 18 289495 Molla richiamo leva avviamento 19 286214 Starter lever 110 286218 Spring 111 286217 Protection 112 286219 Washer 10,1x2,5 113 288041 Ring 114 414837 Screw w/ flange 115 969296 Screw w/ flange 116 848947 Starting pinion 117 433987 Washer 16,3x23,8 118 006416 Circlip 119 288673 Clip 1



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Description Flywheel magnetoRevision 1


1 969297 Flywheel cpl. 11 9692975 Cdi magneto assy 12 000267 Transmission key 13 289005 Flanged nut 14 969243 Rotor 15 873979 Screw M5x14 26 969228 Stator 17 969332 Fairlead 18 015856 Screw M5x21 29 841645 Fan 110 484123 Screw w/ flange 3



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Description Flywheel magneto cover - Oil filterRevision 1


1 431242 Oil filter 12 288474 O-ring 20,35x1,78 13 288548 Oil filter plug 14 285536 O-ring 31,47x1,78 1



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Description Reduction unitRevision 1


1 4874805 Coperchio mozzo ruota con P.I. 12 435363 Bearing 13 239388 Pin 6,5x9,5x15 24 414834 Screw w/ flange 55 478197 Compensator ring 16 825809 Rear wheel axle 16 8258095 Rear wheel axle 17 825789 Transmission shaft 17 8257895 Transmission shaft 18 288639 Rondella rasamento 29 479571 Pulley shaft 19 4795715 Driven pulley shaft 110 480066 Gasket ring 111 480953 Snap ring 1



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Description Rear brake - Brake jawRevision 1


1 56292R Brake shoes couple 11 82907R Brake shoes couple 12 266724 Plate 23 274245 Brake lever shaft 14 273419 Gasket ring 15 266725 Brake shoes return spring 26 833428 Rear brake lever 17 828862 Square nut 18 828863 Screw w/ flange 19 242364 Snap ring 1



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Description Carburettor, assembly - Union pipeRevision 1


1 CM141905 Carburettor 12 845950 Hose 13 709674 Hex socket screw M6x20 24 969761 Intake manifold 15 709532 Hose clamp 26 CM002904 Hose clamp 17 CM002904 Hose clamp 18 582619 Resistance 19 497038 Gaskets set 111 969323 O-ring 112 969757 Carburettor flange 1



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Description Carburetor's componentsRevision 1


1 828832 Float 12 CM142203 Pipe 13 828825 Diffuser 14 CM142102 Main jet 75 15 CM142301 Idle jet 16 CM142802 Float chamber 17 CM142902 Starter device 18 CM142702 Conical pin 18 CM142703 Conical pin 19 CM147102 Fuel closing needle 110 828822 Cup 111 CM142402 Spring 112 828841 Spring 113 CM146602 Diaphragm 114 828830 Spring 115 497038 Gaskets set 116 828833 Float pin 117 828839 Clamp 118 828844 Cap 119 828840 Screw 120 828843 Plate 121 847778 Hose clamp 122 828824 Cover 123 828836 Spring 124 828838 Bellows 125 828837 Plug 126 969827 Pickup pump rod 1



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Description SilencerRevision 1


1 843130 Exhaust pipe 12 825097 Screw 23 487666 Washer 24 487665 Rubber spacer 25 969372 Protection 16 845590 Hex socket screw 27 833494 Special nut 28 834187 Spring washer 2



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Description Air filterRevision 1


1 846484 Air.cl.case 11 871271 Air.cl.case 12 258146 Self-tap screw M3x20 63 834741 Filtering element 14 478326 Gasket 15 830056 Bush 46 018640 Screw 27 003056 Washer 6,4x12x1 28 012533 Notched washer 6,6x11x0 210 709532 Hose clamp 1



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Description Secondary air boxRevision 1


1 843567 Flywheel cover sas 12 832971 Cover sas 13 832972 Filter sas 14 832973 Gasket 15 82758R Diaphragm 16 478533 Self-tap screw 37 259151 Screw 48 CM017807 Molletta ritegno tubi/cavi 19 843525 Intake pipe sas 110 833472 Hose sas 111 832059 Gasket 112 833722 Screw w/ flange 213 833473 Air pipe sas 114 CM001903 Hose clamp 115 CM001905 Hose clamp 216 CM017807 Molletta ritegno tubi/cavi 1



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Assembly Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkRevision 1


1 623617 Telaio SP1cina 12 298604 Lock support 1



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Description Stand/sRevision 1


1 582060 Central stand 12 582298 Spacer 13 563984 Drift 14 582504 Spring 15 582505 Spring 16 030115 Screw 17 002440 Self locking nut M10 17 232108 Self locking nut M10 18 273754 O-ring 2



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Description Front shieldRevision 1


1 5764130087 Scudo 1 Color:724 Bianco[724]1 57641300A3 Shield 1 Color:280 - Azzurro Siderale[280]1 57641300GH Scudo 1 Color:908/A Giallo Lightspeed[908/A]1 5764135090 Shield 1 Color:94 - Nero[94]1 57641350F2 Scudo 1 Color:738/A - Grigio Excalibur[738/A]1 57641350R7 Shield 1 Color:894 - Rosso Dragon[894]2 CM017403 Plate 43 575249 Screw 24 259874 Screw 15 CM017408 Plate 16 254485 Spring plate M6 2



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Description Front glove-box - Knee-guard panelRevision 1


1 575395 Front glove comp. 11 575395000C Front glove comp. 1 Color: 894 - Rosso Dragon[894]

Color: 738/A - Grigio Excalibur[738/A]Color: 724 Bianco[724]Color: 908/A Giallo Lightspeed[908/A]Color:94 - Nero[94]

1 57539500G7 Front glove comp. 1 Color:280 - Azzurro Siderale[280]2 575396 Top case door 12 575396000C Top case door 1 Color: 94 - Nero[94]

Color: 908/A Giallo Lightspeed[908/A]Color: 724 Bianco[724]Color: 738/A - Grigio Excalibur[738/A]Color:894 - Rosso Dragon[894]

2 57539600G7 Top case door 1 Color:280 - Azzurro Siderale[280]3 575799 Rim 13 575799000C Rim 1 Color: 94 - Nero[94]


3 57579900G7 Rim 1 Color:280 - Azzurro Siderale[280]4 259348 Screw 15 576189 Screw d4,2x16 46 267958 Self tapping screw 27 CM017410 Spring plate 48 157716 Slide piece 29 575819 Bag holder hook 110 259349 Screw M4,2x13 211 295528 Hook 112 252420 Square 113 257614 Square 2



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Description Front glove-box - Knee-guard panelRevision 1


14 257617 Spring 115 573057 Clip 116 CM006302 Gasket 117 268596 Screw 418 483859 Plug 1



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Description Central cover - FootrestsRevision 1


1 57664900G7 Footrest 12 575249 Screw 43 576189 Screw d4,2x16 24 259349 Screw M4,2x13 25 CM017410 Spring plate 26 254485 Spring plate M6 47 575404000C Copertura accesso candela 1 Color: 94 - Nero[94]


7 57540400G7 Tyre 1 Color:280 - Azzurro Siderale[280]8 576189 Screw d4,2x16 19 259349 Screw M4,2x13 210 CM017410 Spring plate 311 575405 Copertura sotto sella 111 575405000C Copertura sotto sella 1 Color: 94 - Nero[94]


11 57540500G7 Copertura sotto sella 1 Color:280 - Azzurro Siderale[280]12 576189 Screw d4,2x16 413 CM017410 Spring plate 2



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Description Side cover - SpoilerRevision 1


1 575402000C Spoiler 1 Color: 894 - Rosso Dragon[894]Color: 738/A - Grigio Excalibur[738/A]Color: 724 Bianco[724]Color: 908/A Giallo Lightspeed[908/A]Color:94 - Nero[94]

1 57540200G7 Spoiler 1 Color:280 - Azzurro Siderale[280]2 576189 Screw d4,2x16 23 CM017410 Spring plate 24 254485 Spring plate M6 25 575407 Battery handle 15 575407000C Maniglia 1 Color: 894 - Rosso Dragon[894]


5 57540700G7 Maniglia 1 Color:280 - Azzurro Siderale[280]6 271891 Screw m6x30 27 575249 Screw 28 582206 Fairlead 19 273288 Spacer 2



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Description Wheel huosing - MudguardRevision 1


1 651528 Front mudguard 11 6515280087 Front mudguard 1 Color:724 Bianco[724]1 6515280090 Front mudguard 1 Color:94 - Nero[94]1 65152800A3 Front mudguard 1 Color:280 - Azzurro Siderale[280]1 65152800F2 Front mudguard 1 Color:738/A - Grigio Excalibur[738/A]1 65152800GH Front mudguard 1 Color:908/A Giallo Lightspeed[908/A]1 65152800R7 Front mudguard 1 Color:894 - Rosso Dragon[894]2 575249 Screw 33 575079 Rear mudguard 14 270361 Screw M6x20 15 254485 Spring plate M6 2



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Description Helmet huosing - UndersaddleRevision 1


1 623198 Helmet compartment 11 623200 Helmet compartment 12 575249 Screw 43 254485 Spring plate M6 44 575392 Flap 15 258737 Drift 16 576189 Screw d4,2x16 27 298497 Plug 18 CM017410 Spring plate 29 254485 Spring plate M6 410 623199 Portello accesso carburatore 111 259349 Screw M4,2x13 212 CM017410 Spring plate 413 575835 Plate 1



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Description Rear cover - Splash guardRevision 1


1 57540600A3 Tyre 1 Color:280 - Azzurro Siderale[280]1 57540600GH Tyre 1 Color:908/A Giallo Lightspeed[908/A]1 5754065087 Tyre 1 Color:724 Bianco[724]1 5754065090 Tyre 1 Color:94 - Nero[94]1 57540650F2 Tyre 1 Color:738/A - Grigio Excalibur[738/A]1 57540650R7 Tyre 1 Color:894 - Rosso Dragon[894]2 293556 Lateral reflector 23 CM017403 Plate 44 575249 Screw 25 576175000C Splash guard 1 Color: 94 - Nero[94]


5 57617500G7 Splash guard 1 Color:280 - Azzurro Siderale[280]6 57618700G7 Plug 1 Color:280 - Azzurro Siderale[280]7 297498 Self tapping screw M3,5x13 28 575249 Screw 29 576189 Screw d4,2x16 210 CM017410 Spring plate 211 582058 Reflector 112 584884 Number plate support 113 018591 Screw 314 020104 Nut 315 013763 Washer 4,2x12x1 316 016404 Washer 317 584877 Extension 218 268596 Screw 4



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Description Plates - EmblemsRevision 1


1 574771 Scudetto logo Piaggio 12 624405 Targhetta "ZIP 100" 23 620944 "Piaggio" Plate 2



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Description Saddle/seats - Tool rollRevision 1


1 CM009601 Saddle 11 CM009605 Not available 12 577492 Rubber spacer 43 494428 Drift 14 298729 Hose clamp 15 018639 Hex screw M6x20 26 013777 Washer 27 016406 Washer 6,4x11,8x1 28 494977 Lock hardware kit 1



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Description Driving mirror/sRevision 1


2 582422 Gasket 13 CM063902 Driving mirror r.h. 13 CM180202 Driving mirror r.h. 14 CM063901 Driving mirror l.h. 14 CM180201 Driving mirror l.h. 1



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Description LocksRevision 1


1 573512 Cylinder set 12 298731 Gasket ring 13 299602 Key blank 13 664044 Sbozzato chiave 14 298581 Lock body 15 253937 Spring 16 298903 Block 17 298838 Molla ritegno cilindretto 110 580621 Key switch 1



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Description Fuel tankRevision 1


1 575449 Tank 12 297221 Fuel level gauge 13 259831 Tank cap 13 259832 Plug 14 258160 Gasket 15 575321 Faucet depression press fastener 16 577557 Hose clamp 18 196868 Gasket 19 259079 Gasket 110 254485 Spring plate M6 311 CM006102 Fuel pipe 112 018631 Screw 313 016406 Washer 6,4x11,8x1 314 CM002902 Hose clamp 115 CM002904 Hose clamp 116 231590 Molletta elastica 117 145298 Fascetta a strappo 120 145298 Fascetta a strappo 1



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Assembly Handlebars/SteeringCode 03.01

Description Handlebars coveragesRevision 1


1 599317 Front handlebars cover 11 5993170087 Front handlebars cover 1 Color:724 Bianco[724]1 5993170090 Front handlebars cover 1 Color:94 - Nero[94]1 59931700A3 Front handlebars cover 1 Color:280 - Azzurro Siderale[280]1 59931700F2 Front handlebars cover 1 Color:738/A - Grigio Excalibur[738/A]1 59931700GH Front handlebars cover 1 Color:908/A Giallo Lightspeed[908/A]1 59931700R7 Front handlebars cover 1 Color:894 - Rosso Dragon[894]2 297498 Self tapping screw M3,5x13 13 267958 Self tapping screw 34 581323 Rear handlebars cover 14 581323000C Rear handlebars cover 1 Color: 894 - Rosso Dragon[894]


4 58132300G7 Rear handlebars cover 1 Color:280 - Azzurro Siderale[280]5 296458 Screw 26 018620 Self tapping screw M4,2x19 17 CM017409 Spring plate 18 582419000C Coperchio pompa freno 1 Color: 894 - Rosso Dragon[894]


8 58241900G7 Coperchio pompa freno 1 Color:280 - Azzurro Siderale[280]



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Assembly Handlebars/SteeringCode 03.06

Description Handlebars - Master cil.Revision 1


1 583068 Handlebar 12 583840 Cone 13 582446 Tie rod 14 259348 Screw 15 013092 Washer d6,2x20x1 16 254485 Spring plate M6 17 563327 Washer 18 123394 Vite con bussola 19 562923 Flat washer 38,3x27x1,2 110 274491 RH hand grip 111 274489 LH hand grip 112 CM063803 LH Hose 113 121780 Vite e dado 114 123394 Vite con bussola 115 267948 Spring 116 564682 Brake lever 117 580645 stop Button 118 56019R Brakes pump 119 498373 Cover 120 564678 Brake lever (blakc) 120 646832 Brake lever 121 646839 Manicotto comando gas compl. 122 646791 Trasmissione gas SP1 Cina 123 020206 Nut 124 147511 Protection 125 269145 Adjuster screw 126 020208 Nut 2



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Assembly Suspensions - WheelsCode 04.01

Description Swinging armRevision 1


1 CM069502 Swinging arm 12 597374 Needle bearing 23 597495 Swinging arm 14 597374 Needle bearing 25 271807 Hex screw M10x202 26 563977 Hex screw M10x245 17 231370 Self locking nut 18 002440 Self locking nut M10 28 232108 Self locking nut M10 29 006416 Circlip 110 CM067801 Spacer 111 CM067802 Spacer 112 597016 Plug 113 597272 Clamp 114 273460 Bush 215 272750 Drift 116 006966 Spring washer 6,4x11x0,5 117 013880 Washer 118 564813 Spring 119 564884 Pin 120 709674 Hex socket screw M6x20 121 269755 Hex socket screw M8x12 322 709047 Washer 3



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Description Fork/steering tube - Steering bearing unitRevision 1


1 601922 Front fork 12 564260 Ball cage 13 564257 Ball cage 14 011109 Ring nut 14 0111094 Ghiera tubo sterzo 15 583071 Washer 16 56298R Ralla inferiore 16 650075 Ralla inferiore 16 CM061304 Ralla inferiore 17 56297R Upper thrust ring 17 650693 Upper thrust ring 17 CM061303 Upper thrust ring 1



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Description Rear suspension - Shock absorber/sRevision 1


1 CM065803 Shock absorber 12 178149 Lower buffer 13 178150 Upper buffer 14 268158 Screw 15 021108 Nut 16 002440 Self locking nut M10 16 232108 Self locking nut M10 17 267038 Flat washer 18 016408 Spring washer 13,75x8,15x4,5 1



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Description Front wheelRevision 1


1 64662420B1 Front wheel 1 Color: 724 Bianco[724]Color: 738/A - Grigio Excalibur[738/A]Color: 94 - Nero[94]Color: 894 - Rosso Dragon[894]Color:908/A Giallo Lightspeed[908/A]

1 646624T0B1 Front wheel 1 Color: 94 - Nero[94]Color: 908/A Giallo Lightspeed[908/A]Color: 724 Bianco[724]Color: 738/A - Grigio Excalibur[738/A]Color: 894 - Rosso Dragon[894]Color:280 - Azzurro Siderale[280]

2 560560 Spacer 13 560540 Cup 14 272155 Bearing 12x32x10 25 601993 Spacer 16 270991 Tubeless tyre valve 17 564795 Tyre 17 597029 Tyre 18 56396R Front brake disk 18 564520 Brake disc 19 271147 Hex socket screw M6x20 510 006966 Spring washer 6,4x11x0,5 511 56143R Presa movimento contaKm 112 647059 Wheel axle 113 646587 Nut 114 114413 Washer 1



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Description Rear wheelRevision 1


1 64661300B1 Rear wheel 1 Color: 724 Bianco[724]Color: 738/A - Grigio Excalibur[738/A]Color: 94 - Nero[94]Color: 894 - Rosso Dragon[894]Color:908/A Giallo Lightspeed[908/A]

2 270991 Tubeless tyre valve 13 564796 Tyre 13 564806 Tyre 13 597030 Tyre 14 194423 Cap 15 563728 Nut M16x13 16 159347 Ring 17 012789 Split pin 18 092517 Plug 1



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Assembly Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersRevision 1


1 564417 Pipe 12 127927 Washer 23 265451 Oil pipe screw 14 CM065701 Brake caliper 14 CM065703 Brake caliper 15 647073 Coppia pasticche 16 271596 Screw M8x25 27 709047 Washer 28 597148 Hose clamp 29 008432 Screw d3,5x9,5 2



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Assembly Braking system - TransmissionsCode 05.03

Description TransmissionsRevision 1


1 270310 Registro freno posteriore 12 414837 Screw w/ flange 13 257134 Fascetta a strappo 14 482290 Hose clamp 15 179640 Pin 16 231590 Molletta elastica 17 564497 Plate 18 581945 Wire 19 581321 Speedom. transmiss. 115 597141 Transmission 117 564497 Plate 1



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Assembly Electrical systemCode 06.01

Description Selectors - Switches - ButtonsRevision 1


1 294434 LH lights selector 12 58056R Turn signal lamps switch 13 584426 Tappo sede commutatore luci 14 58057R Start pushbutton 15 580953 Button 16 58058R Horn button 1



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Description Front headlamps - Turn signal lampsRevision 1


1 639655 Proiettore con C/Km 12 253366 Lampholder, complete 12V-1,2W 53 582490 Lampholder 14 638553 Headlamp 15 270793 Vite TBCIC 56 494979 Gasket 17 164634 Lamp 38 219528 Lamp S2 35/35w 12v 19 229892 Bulb 12v-2w 210 CM062705 Front blinker 111 250521 Lampholder 112 581594 Glass 113 581569 Screw 214 181746 Lamp R10W 12v 115 CM062706 Front blinker 116 250521 Lampholder 117 581594 Glass 118 581569 Screw 219 181746 Lamp R10W 12v 120 651525 Meter combination 121 294131 Lamp 12v-3w 122 582202 Lampholder 123 294131 Lamp 12v-3w 124 582202 Lampholder 125 638554 Glass 1



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Description Rear headlamps - Turn signal lampsRevision 1


1 581314 Headlight 12 581594 Glass 13 582205 Cable harness 14 181746 Lamp R10W 12v 15 292022 Lamp WY5W 26 581315 Turn sign. 17 582214 Glass 18 582217 Cable harn. 19 582216 Screw 210 581904 Lamp 211 581316 Turn sign. 112 582215 Glass 113 582217 Cable harn. 114 582216 Screw 215 581904 Lamp 216 581570 Screw 217 583052 Rear licence plate light 118 292022 Lamp WY5W 119 003054 Washer 4,3x8x0,5 120 267115 Self tapping screw M4x16 121 576188 Spacer 122 583051 Lampholder 1



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Description Remote control switches - Battery - HornRevision 1


1 584521 Relay 12V-80A 12 969296 Screw w/ flange 13 294748 Battery 14 257134 Fascetta a strappo 15 969296 Screw w/ flange 16 576426 Protection 17 CM071802 Horn 1



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Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilRevision 1


1 639751 Voltage regulator 11 641788 Voltage regulator (LANGFANG KOKUSAN) 11 969382 Regulator 11 9693825 Voltage regulator (DUCATI) 12 434541 Screw w/ flange M6x16 13 231571 Insulating cap 14 969348 Scr. sparkplug cap 15 828339 Spark plug prot.collar 16 080341 HT wire 16 969601 HT wire 17 639800 Dispositivo accenzione elettronica 17 969896 Electronic ignition unit 18 241937 Nut 29 241937 Nut 210 582175 Clamp 1



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Description Main cable harnessRevision 1


1 582205 Cable harness 91 582217 Cable harn. 11 639529 Cable harness 13 290404 Cover 15 292507 Fuse 10A 16 573052 Fairlead 17 145298 Fascetta a strappo 278 580160 Protection 1

SPARE PARTS CATALOGUE - motorky-skutre.sk · ZIP 100 ESP6000CN2 SPARE PARTS CATALOGUE Zip 100 4T Chassis prefix: LBMM25200 Engine prefix: M252M

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