AIRTEK ■ New Engine Configuration (NEC) Vehicles built AFTER September 2006 14 ■ Prior to New Engine Configuration (PEC) Vehicles built PRIOR to September 2006 16 ■ PEC Component Replacement Guide 18 ■ PEC Replacement Service Kits Reference 18 ■ Dual Height Control Valve Conversion Service Kit 19 2-Leaf Mechanical Suspension ■ Vehicles built with STEERTEK NXT axle AFTER August 1, 2011 8 • ProStar - 12K, 1235K, 132K, 14K, 146K • TranStar - 12K, 1235K, 14K • LoneStar - 1235K, 132K, 14K, 146K ■ Vehicles built with STEERTEK axle PRIOR to August 1, 2011 12 • ProStar - 12K, 1235K, 132K, 14K, 146K • TranStar - 12K, 13K, 14K • LoneStar - 1235K, 132K, 14K, 146K • 9200 / 9400 / 8600 - 12K SOFTEK Monoleaf ■ Vehicles built with STEERTEK NXT axle AFTER August 1, 2011 2 • LoneStar - 1235K • ProStar - 12K, 1235K • TranStar - 12K ■ Vehicles built with STEERTEK axle PRIOR to August 1, 2011 6 • LoneStar - 1235K • ProStar - 12K, 1235K • TranStar - 12K • 9200 / 9400 / 8600 - 12K CONTENTS SOFTEK ® • STEERTEK NXT • STEERTEK • AIRTEK ® Systems for International Truck Vehicles LIT NO: SP-182 DATE: July 2015 REVISION: F STEERTEK NXT axle shown with International’s 2-leaf mechanical suspension
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Sp-182 SOFTEK Parts List for International Truck … and STEERTEK NXT... · for International Truck Vehicles LIT NO: DATE: REVISION: ... Lower Steering Knuckle Assembly, Includes
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AIRTEK■ New Engine Configuration (NEC)
Vehicles built AFTER September 2006 . . . . . . . . . . . 14
■ Prior to New Engine Configuration (PEC) Vehicles built PRIOR to September 2006 . . . . . . . . . 16
Nos . 12-16, 22-23, 25, 29-30, 35 See selection guide on Page 4
12 ***Axle & Kingpin Assembly, 1 See selection guide on Page 4
Lower Steering Knuckle Assembly, Includes Key Nos . 19-21, 24, 31-32 See selection guide on Page 4
13 Left Hand 114 Right Hand 1 Upper Steering Knuckle Assembly,
Includes Key Nos . 17-18, 20-21 See selection guide on Page 4
15 Left Hand 116 Right Hand 1 60961-630 Kingpin Bushing and Roller Thrust Bearing
Service Kit, One Side, Includes Key Nos . 17-23, Loctite
17 33117-000 Grease Zerk 218 68687-003 Grease Cap Assembly, Upper 219 68687-002 Grease Cap Assembly, Lower 2
20 58909-001 Kingpin Bushing 4 60961-633 Roller Thrust Bearing Service Kit, One Side
Includes Key Nos . 21-23 & Loctite21 68731-000 Kingpin Seal 422 64256-000 Roller Thrust Bearing 223 60236-001 5/8"-11 UNC Socket Head Cap Screw 4Not Shown 60937-000 Loctite® (Red) Compound Tube 124 64246-000 ABS Sensor Sleeve 225 Tie Rod Assembly, Includes Key Nos . 26-28 1 See selection guide on Page 526 **7/8" Castle Nut 2 Tie Rod End Service Kit, Axle Set, Includes
LH and RH Kits, See selection guide on Page 5 LH Tie Rod End Service Kit, Includes Key
Nos . 27, 29-30, See selection guide on Page 5
RH Tie Rod End Service Kit, Includes Key Nos . 28-30, See selection guide on Page 5
27 LH Tie Rod End, See selection guide 1 on Page 5
28 RH Tie Rod End, See selection guide 1 on Page 5
29 22962-007 7/8" Flat Washer 230 17800-004 Tie Rod Nut Cotter Pin 2 60961-069 Stop Bolt Service Kit, One Side,
Includes Key Nos . 31-3231 60238-001 ½"-13 UNC Square Head Bolt 232 60240-000 ½"-13 UNC Hex Jam Nut 233 *¾"-16 UNF U-bolt 4
7 .75" Ride Height - 9" Long 7 .00" Ride Height - 8 .25" Long
Items shown in gray denotes STEERTEK NXT integrated axle spring seat without shock absorber lug .
4 SP-182
SOFTEK® Monoleaf with STEERTEK NXT Axle for International Truck Vehicles
SP-182 5 • See Notes on Page 19
SOFTEK® Monoleaf with STEERTEK NXT Axle for International Truck Vehicles
■ Tie Rod Selection Guide
AXLE MODEL WHEEL BASE KPI TIE ROD ASSEMBLY
PART NO.TIE ROD END
PART NO.TIE ROD END
SERVICE KIT NO.
12K
– 1
2.35
K
1¼"
Thre
ad
sVehicles built AFTER January 2014
STEERTEK NXT
<200"69"
76877-004
70995-001 (LH)70995-002 (RH)
60961-734 (Axle Set)60961-736 (LH)60961-741 (RH)
>200" 76877-005
<200"70 .8"
76877-005
>200" 76877-002
Vehicles built BETWEEN January 2014 and August 2011 TIE ROD ASSEMBLY REPLACEMENT PART NUMBER
STEERTEK NXT STEERTEK
<200"69"
60239-004 Tie rod end kits are no longer available for these assembly numbers, requires complete tie rod assembly replacement .
76877-004
>200" 60239-005 76877-005
<200"70 .8"
60239-005 76877-005
>200" 60239-002 76877-002
Vehicles built PRIOR TO August 2011 TIE ROD ASSEMBLY REPLACEMENT PART NUMBER
STEERTEK
<200"69"
60239-004 Tie rod end kits are no longer available for these assembly numbers, requires complete tie rod assembly replacement .
76877-004
>200" 60239-005 76877-005
<200"70 .8"
60239-001 76877-001
>200" 60239-002 76877-002
13.2
K –
14.
6K
11 ⁄8"
Thre
ad
s
Vehicles built AFTER January 2014
STEERTEK NXT
<200"69"
76879-001
76876-001 (LH)76876-002 (RH)
60961-735 (Axle Set)60961-742 (LH)60961-743 (RH)
>200" 76879-001
<200"70 .8"
76879-001
>200" 76879-002
Vehicles built PRIOR TO January 2014
STEERTEK NXT & STEERTEK
<200"69"
64006-001
64002-001 (LH)64002-002 (RH)
60961-011 (Axle Set)60961-027 (LH)60961-028 (RH)
>200" 64006-001
<200"70 .8"
64006-001
>200" 64006-002
Hendrickson supplies different tie rod assemblies . Locate the tie rod assembly part number on the tie rod tube to help determine what tie rod end kit or complete tie rod assembly replacement to use for service as shown in the Tie Rod Selection Guide table .
Vehicles built with STEERTEK axle prior to August 1, 2011International Truck Models • LoneStar - 12 .35K • ProStar - 12K, 12 .35K • TranStar - 12K • 9200 / 9400 / 8600 - 12K
6 SP-182
SOFTEK® Monoleaf for International Truck Vehicles
1 Monoleaf Spring Assembly, Includes Bushings 2 53497-000 Models LoneStar, ProStar, 9200/9400
Replaces 53297-000, 67399-001, 66347-001 53498-000 Model TranStar, 8600
Bearing Service Kit, One Side, Includes Key Nos . 7-13 and Loctite
7 68687-003 Grease Cap Assembly, Upper 28 68687-002 Grease Cap Assembly, Lower 29 58909-001 Kingpin Bushing 410 64256-000 Roller Thrust Bearing 211 68731-000 Kingpin Seal 412 33117-000 Grease Zerk 2
13 60236-001 5/8"-11 UNC Socket Head Cap Screw 4Not Shown 60937-000 Loctite® (Red) Compound Tube 1 60961-069 Stop Bolt Service Kit, One Side,
Includes Key Nos . 14-1514 60238-001 ½"-13 UNC Square Head Bolt 215 60240-000 ½"-13 UNC Hex Jam Nut 216 Tie Rod Assembly, Includes Key Nos . 17-19 1 See selection guide on Page 5 Tie Rod End Service Kit, Axle Set, Includes LH
and RH Kits, See selection guide on Page 5 LH Tie Rod End Service Kit, Includes Key
Nos . 17, 20-21, See selection guide on Page 5
RH Tie Rod End Service Kit, Includes Key Nos . 18, 20-21, See selection guide on Page 5
STEERTEK for International Truck 2-Leaf Mechanical Suspension
New Engine Configuration (NEC) with STEERTEK axleVehicles built after September 2006 – International Truck Models 9200/9400
14 SP-182
AIRTEK® for International Truck Vehicles
1 65790-002L Air Spring 22 Air Spring Bracket 66775-000 Left Hand 1 66776-000 Right Hand 13 *¾" Flat Washer 24 *¾"-16 UNF Nylon Locknut 25 *½" Hardened Washer 46 *½"-13 UNC Nylon Locknut 4 59427-013 LH HCV & Linkage Assembly,
Includes Key Nos . 7a-14 59427-014 RH HCV & Linkage Assembly,
Includes Key Nos . 7b-147 ****Height Control Valve a 59935-011 Left Hand 1 b 59935-018 Right Hand 18 59428-004 HCV Linkage 29 59169-000 5/16"-18 UNC Stud 210 17491-011 5/16"-18 UNC Nut 211 22962-029 5/16" Hardened Washer 212 59016-000 5/16"-18 UNC Locknut 213 22962-028 ¼" Hardened Washer 414 49983-000 ¼"-20 UNC Locknut 4 60961-154 Lower Link Mount Service Kit, One Side,
Includes Key Nos . 15-1715 59429-003 Lower Link Mount 216 58035-002 3/8"-16 UNC 1 .38" Hex Bolt 217 22962-015 3/8" Flat Washer 218 Shock Absorber 2 65992-001L Sleeper 65992-002L Day Cab19 *¾"-10 UNC 5 .0" Lower Shock Bolt 220 *¾" Lower Shock Hardened Washer 421 *¾"-10 UNC Lower Shock Hex Locknut 222 66420-000 Leaf Spring Assembly 2 Includes Spring Eye Bushing 60961-158 Rear Spring Mount Service Kit, One Side,
Includes Key Nos . 23-2723 58920-000 Spring End Plate 224 66774-000 Rear Spring Mount 225 30970-001 ½"-20 UNF 3 .5" Bolt 426 22962-014 ½" Hardened Washer 427 17700-034 ½"-20 UNF Nylon Locknut 4 60961-159 Rear Spring Hardware Service Kit, One Side,
Includes Key Nos . 28-3128 66779-000 Thrust Washer 429 *¾"-10 UNC 6 .5" Hex Bolt 230 *¾" Flat Washer 431 *¾"-10 UNC Locknut 232 Rear Hanger 66382-001 Left Hand 1 66382-002 Right Hand 133 66419-000 Belly Band 134 *5/8"-11 UNC 2 .0" Hex Bolt 435 *5/8" Hardened Washer - O .D . 1 .75" 836 *5/8"-11 UNC Hex Locknut 437 Top Pad 68318-001 Left Hand 1 68318-002 Right Hand 1 70952-0XX STEERTEK Axle Assembly, Includes Key Nos . 1
38-44, 46-48, 50-62, Contact Hendrickson Tech Services for part number
38 64905-001 Axle & Kingpin Assembly 1
39 LH Lower Steering Knuckle Assembly 1 Includes Key Nos . 45, 49, 66
KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ.
AIRTEK® for International Truck Vehicles (NEC)
Prior to New Engine Configuration (PEC) with STEERTEK axleVehicles built prior to September 2006
16 SP-182
AIRTEK® for International Truck Vehicles
1 65790-002L Air Spring 22 *****Air Spring Bracket 2 • 64583-000 LH and 64586-000 RH,
Replace with Kit No . 60961-132, See replacement guide on Page 18
3 *¾" Flat Washer 24 *¾"-16 UNC Nylon Locknut 25 *½" Hardened Washer 26 *½"-13 UNC Nylon Locknut 2 HCV & Linkage Assembly 59427-013 LH, If equipped, Includes Key Nos . 7a-14 1 59427-014 RH, Includes Key Nos . 7b-14 17 ****Height Control Valve a 59935-011 LH, If equipped 1 b 59935-018 RH, Replaces 59935-010 18 59428-004 HCV Linkage 29 59169-000 5/16"-18 UNC Stud 210 17491-011 5/16"-18 UNC Nut 211 22962-029 5/16" Hardened Washer 212 59016-000 5/16"-18 UNC Locknut 213 22962-028 ¼" Hardened Washer 414 49983-000 ¼"-20 UNC Locknut 4 60961-071 Lower Link Mount Service Kit, One Side,
Includes Key Nos . 15-1715 59429-002 Lower Link Mount 216 58035-006 3/8"-16 UNC 3 .5" Hex Bolt 217 22962-015 3/8" Flat Washer 2 Shock Absorber Service Kit, One Side,
Includes Key Nos . 18-25 60961-094 Sleeper 60961-095 Day Cab 18 Shock Absorber 2 65992-001L Sleeper 65992-002L Day Cab19 *5/8"-11 U NC 4 .0" Upper Shock Bolt 220 *5/8" Upper Shock Washer 421 *5/8"-11 U NC Upper Shock Locknut 222 59946-001 Shock Spacer 223 *¾"-10 UNC 8 .0" Lower Shock Bolt 224 *¾" Lower Shock Hardened Washer 425 *¾"-10 UNC Lower Shock Hex Locknut 226 *Shock Bracket 227 *Caster Wedge 228 *****Leaf Spring Assembly with Bushing 2 • Replace 65771-000 with Kit No . 60961-134,
See replacement guide on Page 18 60961-109 Rear Spring Mount Service Kit (One Side)
Includes Key Nos . 29-3429 58920-000 Spring End Plate 230 58918-000 Rear Spring Mount 231 65772-000 Rear Mount Spacer 232 30970-001 ½"-20 UNF 3 .5" Bolt 433 22962-014 ½" Hardened Washer 434 17700-034 ½"-20 UNF Nylon Locknut 435 65856-000 Thrust Washer 436 *¾"-10 UNC 6 .0" Hex Bolt 237 *¾" Flat Washer 438 *¾"-10 UNC Locknut 239 Rear Hanger 1 68317-001 Left Hand 68317-002 Right Hand40 66019-000 Belly Band (For Service Only) 141 *5/8"-11 UNC 2 .0" Hex Bolt 442 *5/8" Hardened Washer - O .D . 1 .3" 443 *5/8" Hardened Washer - O .D . 1 .75" 444 *5/8"-11 UNC Hex Locknut 4
45 *****Top Pad 2 • Replace 64580-000 with Kit No . 60961-132,
See replacement guide on Page 18 70952-0XX STEERTEK Axle Assembly, Includes Key 1
Nos . 46-70, Contact Hendrickson Tech Services for part number
KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ.
AIRTEK® for International Truck Vehicles (PEC)
AIRTEK Prior to new Engine Configuration (PEC) COMPONENT Replacement Guide
Description Current Part No. (PEC*)
Replacement Part No. Service Kit No. Comments
Air Spring Bracket 64583-000 (LH)64586-000 (RH)
**66775-000 (LH)**66776-000 (RH) 60961-132
Requires the replacement of both air spring brackets, both top pads, lower link mount(s) with the new NEC** design and the elimination of both upper shock bracket spacers .
Lower Link Mount 59429-002 59429-002 —Will continue to be serviced with the PEC* design in the aftermarket .
Spacer for Upper Shock Bracket
59946-001 See Comments —No longer required when the top pad is replaced with the NEC** design .
Leaf Spring Assembly 65771-000 66420-000 60961-134Requires the replacement of both leaf springs along with the removal of the caster wedge (if equipped) .
Top Pad 64580-000 See Comments 60961-132Requires the replacement of both top pads, both air spring brackets, lower link mount(s) with the new NEC** design and removal of both upper shock bracket spacers .
AIRTEK WITH PEC REPLACEMENT SERVICE KITS CONTENTS
PART NO. DESCRIPTION QTY.
60961-132 Air Spring Bracket and Top Pad Replacement Kit, Axle Set
66775-000 LH Air Spring Bracket 166776-000 RH Air Spring Bracket 168318-001 LH Top Pad 168318-002 RH Top Pad 159429-003 Link Mount 258035-002 3/8"-16 UNC 1 .38" Hex Bolt (Link Mount) 222962-015 3/8" Flat Washer 258917-002 ¾"-10 UNC 4 .5" Bolt (Lower Shock) 249842-000 ¾"-10 UNC Hex Locknut 258917-016 ¾"-1O UNC 8 .5" Hex Bolt (Clamp Group) 822962-001 ¾" Flat Washer 817700-033 ¾"-1O UNC Nylon Locknut 8
PART NO. DESCRIPTION QTY.
60961-134 Leaf Spring Assembly Replacement Kit, Axle Set
66420-000 Leaf Spring Assembly • Pre-assembled with Spring End Plate, Thrust washers,
Rear Spring Mount, Rear Spring Mount Spacer, and Fasteners
* Not supplied by Hendrickson, used for reference only . Refer to the vehicle manufacturer for more information .
** Item included in assembly only, part not sold separately .
*** Axle spring seats come assembled with the axle beam and are not serviceable .
**** The recommendation of the vehicle manufacturer is that dual height control valves are only to be installed on the front suspension when the rear suspension is equipped with a single height control valve system . This arrangement is best suited to keep the vehicle level versus having dual height control systems on both the front and rear suspensions .
***** No longer available for service, see replacement guide on Page 18 .
Hendrickson AIRTEK Ride Height Gauge for International Truck Vehicles can be obtained on-line at http://72 .3 .226 .140/literature/litform-new .asp
• Literature number 45745-251
SP-182 19 • See Notes on Page 19
AIRTEK® for International Truck Vehicles
This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at 1.866.755.5968 (Toll-free U.S. and Canada), 630.910.2800 (Outside U.S. and Canada) or e-mail: [email protected].
Truck Commercial Vehicle Systems 1.866.755.5968 (Toll-free U.S. and Canada) 800 South Frontage Road 630.910.2800 (Outside U.S. and Canada)Woodridge, IL 60517-4904 USA Fax 630.910.2899