Target time Actual time NAME OF C’OVER • THIS BOX CONTAINS A SUMMARY OF THE STEPS FOR THE CHANGEOVER Best Achievab le Actua l Best achievable time Actual time
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
1. Target time Actual time NAME OF COVER THIS BOX CONTAINS A
SUMMARY OF THE STEPS FOR THE CHANGEOVER Best Achievable Actual Best
achievable time Actual time
2. Target time Actual time NAME OF COVER 2L PET COLD CAUSTIC
CIP Notes: CIP planned time: 2hrs Estimated time: 1 hr 40 mins
Actual CIP itself takes approximately 45 mins Pre- CIP procedures
as before The following tasks begin when the last bottle out of
filler Estimated time 3 mins 15 mins 40 mins 5 mins 12 mins 25 mins
Filler op Drop bottle lifts+ valves on top of filler Mojo pipes
Empty cap chute Start CIP Costic checked Monitor CIP Rinse water
checked Get mojo ready for a rinse (if needed) Rinse Water sample
(if needed) Blow + charge up + 3 rounds relief Bottles to lab +
ring bottle blower Cups on Run line out+ Change-over CIP support
Accept CIP end Alarm Open valves to drain Valves on top of filler
Bottle lifts.Syrup room Support on Charge-up labeller op Empty caps
Cups on Run line out + Change-over Standby filler area Cups off
House-keeping 3 rounds Kister op Cups on Run line out+ Change-over
Standby filler area Cups off House-keeping Pal op Cups on Run line
out+ Change-over Standby filler area Cups off House-keeping st Ring
Kisters Palletisers Cups on CIP support CIP support Cups off
Support on Charge-up
3. Target time Actual time NAME OF COVER 1. Drain the filler.
a. Turn auto-fill switch to off b. Switch CIP on c. Switch guards
to released and open guards d. Turn 2 counter pressure valves off
together e. Turn off bottle lifts off together f. Close guards and
switch to Locked g. Reset A B C+F By filler entrance Left of capper
D D E E G Filler guards
4. Target time Actual time NAME OF COVER 2. Drain the
carbo-cooler (CC) tank a. Turn CC tank outlet off b. Open drain
valve c. Turn water chamber off d. Open CC drain valve e. Press mix
chamber to drain A B C D E Mojo PanelSW LOCATION Valve open picture
Valve closed picture Valve positions
5. Target time Actual time NAME OF COVER 3. Swop air supply to
CO2 a. Turn air valve supply off b. Alter CO2 pressure to XXX c.
Open CO2 valves A B C SW LOCATION SW LOCATION Mojo Panel
6. Target time Actual time NAME OF COVER 4. First CC tank fill
a. Shut drain on CC tank b. Turn water chamber to run c. Switch
carbo-troll on d. Switch compressor on e. Switch plungers and mix
pump to hand CC TANK STARTS TO FILL A B CDE E Mojo Panel
7. Target time Actual time NAME OF COVER 5. Close air valves,
open CO2 valves back of filler 6. Mojo pre-flush a. When filled mix
pump and plungers to auto CC tank will drain till auto cuts in b.
Close drain valve c. Send over product to filler at reduced setting
XXX A A B C Mojo Panel SW location SW location
8. Target time Actual time NAME OF COVER 7. Flush filler a.
Turn filler on b. Switch filling valves to auto c. Flush till
temperature 8.5-9 C 9. Second CC tank fill a. Turn off pumps b.
Turn CC outlet valve off c. Open drain valve TANK WILL EMPTY d.
Close drain valve e. Wait for pressure to reach XXX f. Switch pumps
back to auto AB C C+DE A A+F B SW location MOJO Panel Above MOJO
Panel
9. Target time Actual time NAME OF COVER 10. Prepare filler for
product a. Close filling valves b. Turn off CIP at filler c. Switch
guards to released and open guards d. Turn 2 counter pressure
valves off together e. Turn off bottle lifts off together f. Close
guards and switch to Locked g. Reset A B C+F By filler entrance
Left of capper D D E E G Filler guards
10. Target time Actual time NAME OF COVER 11. Send over product
a. Send product over at full setting b. Send CO2 up to XXX A B 12.
Filler bowl charge a. Press auto fill select button to on WAIT FOR
FILLER TO FILL A Mojo panel Filler panel
11. Target time Actual time NAME OF COVER 13. First product run
a. Release bottle stop for 3seconds to allow 6 bottles into filler.
Close bottle stop b. Test first bottle in Steinfurth remove
remainder c. Open bottle stop Start production run Pack Target
330ml 2.8+/- 0.14 1.5L 3.3 +/- 0.14 A Filler panel By labeller
infeed CO2 Targets