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earch, Inc. 2142 – N. 88 th St. Seattle, WA. 98103 USA 206-498-9447 Craigmail Solvent Bonding Polycarbonate Craig E. Nelson - Consultant Engineer
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Solvent Bonding Polycarbonate

Mar 13, 2016

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Page 1: Solvent Bonding Polycarbonate

Nelson Research, Inc. 2142 – N. 88th St. Seattle, WA. 98103 USA 206-498-9447 Craigmail @ aol.com

Solvent Bonding Polycarbonate

Craig E. Nelson - Consultant Engineer

Page 2: Solvent Bonding Polycarbonate

Nelson Research, Inc. 2142 – N. 88th St. Seattle, WA. 98103 USA 206-498-9447 Craigmail @ aol.com

Like acrylics, polycarbonates can stress crack with certain types of solvents. Methylene chloride is a very fast solvent cement for polycarbonate. This solvent is recommended only for temperate climate zones and when bonding small areas. A mixture of 60% methylene chloride and 40% ethylene chloride is slower drying and the most common solvent cement used for polycarbonate parts. Ethylene chloride is recommended alone in very hot climates. These solvents may be bodied with 1-5% by weight polycarbonate resin where gap-filling characteristics are required. A joining pressure of 200 psi is generally recommended.

Solvent Bonding - Polycarbonate

Page 3: Solvent Bonding Polycarbonate

Nelson Research, Inc. 2142 – N. 88th St. Seattle, WA. 98103 USA 206-498-9447 Craigmail @ aol.com

Solvent Bonding - Polycarbonate

Also: MDC (methylene dichloride). Add 10% glacial acetic for best joint appearance

Page 4: Solvent Bonding Polycarbonate

Nelson Research, Inc. 2142 – N. 88th St. Seattle, WA. 98103 USA 206-498-9447 Craigmail @ aol.com

Solvent Bonding - Polycarbonate

Table for Forced Curing of Polycarbonate