Machine Tools / Power Tools Laser Technology / Electronics Medical Technology Solve every task perfectly. Lasers:
Machine Tools / Power Tools
Laser Technology / Electronics
Medical Technology
Solve every task perfectly.
Lasers:
2
Impressive diversity.
Contents
Impressive diversity. 2
Lasers:
All around versatility. 4
CO2 lasers:
Efficient and economical. 6
TruFlow 8
TruCoax 12
Solid-state lasers:
Variety equals versatility. 14
TruDisk 16
TruDiode 22
TruFiber 26
TruPulse 29
TruMicro 34
Beam guidance
for solid-state lasers. 38
TruServices:
Service like no other. 42
The TRUMPF Group is one of the world’s leading manufactur-
ers of laser technology and production engineering. We set the
standard with our innovations – in lasers and laser systems,
machine tools, power tools and medical technology.
Since 1923, our customers have relied on us for superior-quality
technical solutions. TRUMPF Laser GmbH + Co. KG began
developing solid-state lasers as early as 1971. In 1985, TRUMPF
presented its first CO2 laser with a power of 1 kW.
Today, we are the global market and technology leader in in-
dustrial lasers and laser systems. You will find that we have
the most comprehensive product portfolio in the world, with
the right laser to suit every need. Through systematic research
and development, we are extending the advantages we provide
our customers well into the future.
3
TruFlow – fast axial flow CO2 lasersReliable and robust, for universal use in cutting and welding a wide range of materials.
TruCoax – diffusion-cooled CO2 lasersLight and compact with a high beam quality, these lasers are ideal for processing thin
sheets.
TruDisk – disk lasersFor maximum power when welding, brazing and for high-productivity thin-sheet cutting.
TruDiode – diode lasersWith maximum energy efficiency, these lasers are the preferred option for welding and
brazing applications.
TruFiber – fiber lasersFor filigree welding and cutting work at high processing speeds.
TruPulse – pulsed solid-state lasersThanks to a high pulse power, these lasers are ideal for spot and seam welding as well
as cutting.
TruMicro – short and ultra-short pulsed lasersFor structuring, ablation, cutting or drilling in microprocessing.
TruMark – marking lasersFor permanent, high-quality and unique markings on a wide range of materials.
For more information, visit www.trumpf-laser.com/en/products/marking-lasers
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All around versatility.
Lasers:
Laser cutting from thin to thick. Narrow, high-strength laser weld seams.
The laser is the most universal tool for cutting, welding, marking, drilling, coating, curing and structuring surfaces. It works
without contact and without wear. The heat-affected zone and the degree of component warping are extremely small in laser
processing. Postprocessing work is usually unnecessary.
We strive to work economically and responsibly. This is why we use resources sensibly.
Lower energy consumption thanks to the TruFlow Laser’s optimized stand-by mode.
Reduced space requirements for the new generation TruDisk disk laser.
High efficiency in the TruDiode diode lasers.
You can find additional examples and more information about efficiency+ at www.trumpf.com/en/efficiencyplus
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Filigree spot welding. Microdrilling with extreme precision.
TRUMPF laser technology is used in a wide range of industry sectors including, processing transmission components and precision
parts, exhaust-gas components, sensors and control components, tailored blanks, tubes and profiles, and deep-drawn parts or
(hot-)stamped workpieces. Our lasers also repair and coat items and protect them against wear. And there’s more: They create
markings not only on pacemakers, but even on apples. Be it metal, plastic, glass, ceramics, wood or paper – our products open
up a world of completely new possibilities for you.
Everything from a single source.
Benefit from our decades of practical experience in all laser-
related fields. With TRUMPF, you get everything from a single
source – from laser units and beam-guidance components,
to focusing optics and software, right through to complete
systems. Our laser components can be adapted to any task
and can be effortlessly integrated into your production envi-
ronment.
The advantage of diversity.
Laser light is universal. It is used as a tool for processing every-
thing from the most filigree structures in medical technology
to 30-mm-thick metal sheets in the ship-building industry. The
diverse applications place different demands on laser technol-
ogy. As a result, there is not one single laser for all situations,
but rather each application has its own ideal laser technology.
TRUMPF gives you the choice: as global market leader, we offer
a complete range of laser sources and the comprehensive ser-
vice to match.
6
Efficient and economical.
CO2 lasers:
For decades, CO2 lasers have been the standard tool for effi-
cient and cost-effective processing of a wide variety of mate-
rials. Today, more than 20,000 of our laser sources provide
reliable service day after day, around the world – whether for
cutting, welding or surface treatment of two- or three-dimen-
sional workpieces.
Integration made easy.
Thanks to their compact and robust construction and open in-
terface architecture, TRUMPF CO2 lasers are easy to integrate
into existing system concepts – even on moving components.
They deliver first-class quality and high system availability.
7
Comprehensive product range.
Our portfolio includes fast axial flow lasers from the TruFlow
series as well as TruCoax diffusion-cooled lasers. With the wide
range of available power and excellent beam characteristics,
we can tailor the tool laser to your production needs.
Lasers in the low power range cut thin metal sheets particu-
larly efficiently. They also cut nonmetallic materials such as
wood, paper or plastics and are well-suited to melting glass
and perforating ceramic substrates.
Above a laser power of 2 kW, CO2 lasers are used for cutting
2D or 3D sheet-metal components and for welding transmis-
sion parts, exhaust-gas components, and tubes and profiles.
Lasers in this power class are also popular for use in applying
or remelting wear-resistant coatings.
With TruFlow lasers in the highest power range from 12 to
20 kW, thick metal sheets can be welded reliably – for example
in the ship-building industry and in transmission component
manufacturing for commercial vehicles.
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1 Utterly reliable.
2 Highly productive and flexible.
3 Maximum parameter stability.
4 Minimal operating costs.
5 Simple and safe operation.
TruFlow
TruFlow: Benefits at a glance.
Compact, square resonator structure.
Universal and specialized.
The entire series of TruFlow CO2 lasers is modular in design,
meaning the laser you receive will be tailored precisely to your
requirements. You can choose the required beam parameters
for your application from a power range of between 700 and
20,000 W. In addition to standard production lasers for uni-
versal cutting and welding applications, we also offer custom
solutions. For example, lasers with a particularly high focusing
ability or laser sources optimized specifically for surface appli-
cations.
9
Top: Laser cut sheet-metal components.
Center: Laser welded transmission parts.
Bottom: Laser welded pipes and profiles.
Utterly reliable.
Robust, economical and utterly reliable – TruFlow lasers are all of
these, even under extremely tough conditions. Their compact,
square resonator structure enables maximum resonator lengths for
the best beam quality, while keeping the external dimensions to a
minimum. The resonator’s essential components are water-cooled.
It is mechanically stable and can be installed directly on machine
frames, even on moving bridges. The turbo radial fan, mounted
on magnets and wear- and maintenance-free, circulates laser gas
constantly, enabling very efficient cooling and a high degree of
laser efficiency.
Highly productive and flexible.
TruFlow lasers also work reliably in continuous operation in indus-
trial environments, secondary processing times are accordingly
low – greatly improving productivity. Your TruFlow laser can be used
with flexibility for burr-free cut edges with a narrow kerf and also
for thin weld seams with a small heat-affected zone.
10
TruFlow
Maximum parameter stability.
The high beam quality and power of the TruFlow series ensure
optimum process reliability. From the first part onwards you
achieve consistent processing results, regardless of the operat-
ing situation and environment. The absolute temperature
stability of the resonator and its components guarantees out-
standing parameter stability. This applies both to the laser
power and to the shape, alignment and focusing ability of the
laser beam. It is unrivalled among other industrial high-power
CO2 lasers.
Minimal operating costs.
Because it is the cleanest and most reliable form of laser excita-
tion, we use only capacitive high-frequency excitation in our
TruFlow lasers. It ensures a high level of efficiency, consistent
beam parameters and excellent controllability of the laser
power. For you, this excitation technology means extremely
low energy and maintenance costs – and correspondingly
low operating costs.
Operation – made easy.
All TruFlow lasers are operated using a uniform control unit.
It is operated intuitively using a control panel. In addition to
analog interfaces for laser power and pulse frequency, the
laser control unit is also equipped with a ProfiBus interface for
integration into superordinate system controls. As a result,
every TruFlow laser can be operated fully automatically.
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Technical data
TruFlow 700 TruFlow 1200 TruFlow 1500 TruFlow 2000 TruFlow 2700 TruFlow 3200 TruFlow 3600 TruFlow 4000
Wavelength[1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm
Laser power 700 W 1200 W 1500 W 2000 W 2700 W 3200 W 3600 W 4000 W
Beam quality K (M2) 0.6 (1.67) 0.6 (1.67) 0.6 (1.67) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82)
Power stability at nominal power ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%
Dimensions
Length 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm
Width 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm
Height 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm
TruFlow 5000 TruFlow 6000 TruFlow 7000 TruFlow 8000 TruFlow 10000 TruFlow 12000 TruFlow 15000 TruFlow 20000
Wavelength[1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm
Laser power 5000 W 6000 W 7000 W 8000 W 10000 W 12000 W 15000 W 20000 W
Beam quality (M2) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.52 (1.9) 0.26 (3.8) 0.24 (4.2) 0.22 (4.5)
Power stability at nominal power ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%
Dimensions
Length 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1665 mm 1665 mm 1665 mm
Width 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1524 mm 1524 mm 1524 mm
Height 650 mm 650 mm 650 mm 650 mm 650 mm 1100 mm 1100 mm 1100 mm
[1] Others on request.
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1 Very easy integration.
2 Maximum reliability, minimal maintenance.
3 Laser gas included.
TruCoax
TruCoax: Benefits at a glance.
Cutting thin sheets: one of the main fields of application for the TruCoax.
The diffusion-cooled TruCoax CO2 laser has a laser power of
up to 2,000 W. With its high beam quality, it is ideal for cut-
ting thin sheets and nonmetallic materials. TruCoax lasers are
so compact that they can be easily accommodated on a ma-
chine frame and can even be integrated directly on robot arms.
The extremely stable construction of the resonator contributes
to this: two metal tubes, inserted coaxially one inside the other,
serve simultaneously as a mechanical supporting structure, as
high-frequency electrodes and as cooling elements. The inte-
grated beam-shaping telescope guarantees high beam symme-
try even at great distances.
An additional advantage of the TruCoax laser is that the inte-
grated laser-gas bottle lasts for up to 200 months, even in
continuous operation. Laser operation could not be more user-
friendly and low-maintenance.
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Technical data
TruCoax 1000 TruCoax 2000
Wavelength 10.6 µm 10.6 µm
Laser power 1000 W 2000 W
Beam quality K (M2) 0.9 (1.1) 0.9 (1.1)
Power stability at nominal power ± 2% ± 2%
Cooling water temperature range 5 – 21 °C 5 – 21 °C
Dimensions
Length 1300 mm 1840 mm
Width 430 mm 500 mm
Height 320 mm 540 mm
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Variety equals versatility.
Solid-state lasers:
The power spectrum of our solid-state lasers ranges from 20 W
to 16,000 W. Depending on the type of laser, the lasers work
in continuous operation or pulsed operation with pulse dura-
tions of milli-, micro-, nano- or even pico seconds. This opens
up a vast range of possible applications.
Whether for welding, brazing or cutting, TruDisk disk lasers
impress in all high quality metal applications where continuous
maximum power is required. The TruDiode direct diode lasers
are popular for use in welding and brazing. They produce pre-
cise and visually perfect weld seams, are energy-efficient and
extremely efficient in operation. TruFiber is the first choice for
cutting and welding the finest contours. The single mode fiber
lasers produce small weld seams and narrow kerfs quickly and
precisely.
The principal applications of the TruPulse pulsed lasers are
spot welding, seam welding and cutting. “Cold” welding with
the TruPulse is suitable in particular for components in which
the amount of heat introduced and the degree of deformation
must be very low. Materials with a high melting point can be
welded in the same way as materials with a high thermal con-
ductivity.
Our TruMicro lasers are used wherever you want to ablate
very small structures in a controlled, highly precise and repro-
ducible manner. For structuring, cutting or drilling metals,
semiconductors and ceramics, too – we have developed these
diode-pumped solid-state lasers especially for the needs of
microproduction technology.
15
Flexible integration.
The great advantage of solid-state lasers is that the laser beam
can be transmitted through glass fibers, meaning it can be
guided with flexiblity in laser light cables from the laser source
to the processing location. As a result, the lasers can be easily
integrated into production plants or connected to robots.
Intelligently built.
The control unit for the solid-state lasers is fast and dynamic.
The laser power is digitally regulated in real time, guaranteeing
reproducible results right from the outset. All conventional in-
terfaces are provided for communicating with external control
systems.
Intuitive operation.
The user interface is well-organized, clear and self-explana-
tory. It is operated by a touch screen and rotary push-button.
The convenient control panel can be separated from the laser
unit – you can take it with you to the processing location and
control all functions from there. The operating software is
capable of storing up to 200 programs. You can edit and scale
pulse forms graphically. A single command is sufficient for
ramping.
Secure data transmission.
With the TelePresence portal, we provide an internationally
unique service for solid-state lasers. Hundreds of values are
constantly measured in the laser unit and, if you wish, are
monitored by our service experts via secure remote access. As
a result, all errors can be quickly diagnosed and often imme-
diately rectified – regardless of where in the world your laser
is located.
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1 Brilliant beam quality.
2 Maximum availability with low operating costs.
3 Consistent, reproducible results.
4 Impressive in the laser network.
5 Secure and stable.
TruDisk
TruDisk:Benefits at a glance.
Optics design in a TruDisk disk laser.
Highly efficient, attractively priced and compact: TruDisk disk
lasers ensure your components are produced economically.
They combine the advantages of solid-state and diode lasers.
Using a disk as the laser medium guarantees brilliant beam
quality, and using a diode laser as the pump source provides
the excitation energy and ensures a high level of efficiency.
With laser powers of up to 16 kW, TruDisk disk lasers provide
maximum power – for welding and brazing and also for high-
productivity, thin-sheet cutting. Fields of application range
from the automotive and supply industries to aerospace and
heavy industry.
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Brilliant beam quality.
As a result of the disk geometry, your TruDisk provides excel-
lent beam quality into the high multikilowatt range. This means
you can achieve optimum results in such diverse processes as
remote and hybrid welding and high-speed thin-sheet cutting.
The constant divergence angle for all operating modes and
powers guarantees a standardized beam quality, allowing you
to use all of the TRUMPF focusing optics.
Maximum availability with low operating costs.
The beam generation, beam guidance, power supply, cooling
and control units of the TruDisk laser are modular in design
and are accommodated in a compact housing. All components
are thought through in detail and coordinated with one an-
other. The lasers have maximum availability and are easy to
maintain. Excitation is generated using extremely long-life
laser diodes. As a result, you attain a high level of efficiency
and low operating costs. If one of the modules should mal-
function at some point, the pump diodes act as substitutes
for one another. The power to the remaining modules is auto-
matically increased without losing power at the workpiece.
Top: Compact construction: the TruDisk 4002.
Bottom: Reliable pump modules.
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TruDisk
Maximum power: the TruDisk laser with 16 kW. User interface of the TruDisk laser.
Consistent, reproducible results.
The power of your laser can be controlled in real time. The
laser power required at the workpiece remains constant at all
times, meaning that you achieve perfectly reproducible results
for years, starting from the very first second. Operation is not
affected by back reflections.
Impressive in the laser network.
The TRUMPF LaserNetwork impresses with its extremely high
availability and reliability. It has been used for years with great
success in the automotive industry. In the laser network, one
or more TruDisk lasers can be networked with various process-
ing stations and enabling the laser power to be intelligently
distributed. One TruDisk can supply up to six workstations if
required, either simultaneously or alternatively. In this way,
you can utilize your lasers to full capacity and increase system
availability. The individual laser light cables can be reconnect-
ed flexibly, even while the laser is working with one of the
other connected cables. Upgrading laser power or increasing
the number of outputs in the field is no problem.
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Laser welded seat structure. Application of a powder coating to a die-forged tool.
The TruDisk cuts a very wide range of different materials and sheet thicknesses.
Safe processes, safe operation.
When scaling the laser power, the internal power density of
the TruDisk lasers always remains in the safe range. Its patent-
ed resonator design means that the TruDisk is not sensitive
to back reflections and is extremely stable during production.
Even highly reflective materials can be processed without limi-
tation. TruDisk lasers also have a noncritical power density for
all optical components.
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Technical data
TruDisk 1000 TruDisk 2001 / 2002 TruDisk 2602 TruDisk 3001 TruDisk 3302 TruDisk
4001 / 4002 / 4006 TruDisk 5001
Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm
Laser power[1] 1000 W 2000 W[2] 2600 W[2] 3000 W 3300 W[2] 4000 W 5000 W
Beam quality[4] 2 mm ∙ mrad 4/8 mm ∙ mrad 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 4/8/25 mm ∙ mrad 4 mm ∙ mrad
Minimum ø laser light cable 50 μm 100 μm 200 μm 100 μm 200 μm 100/200/600 μm 100 μm
Power stability at nominal power ± 1% ± 1% ± 1% ± 1% ± 1% ± 1% ± 1%
Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C
Dimensions
Width 1460 mm 1600 mm 1600 mm 1600 mm 1600 mm 1600 mm 1990 mm
Height 1350 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm
Depth 730 mm 950 mm 950 mm 950 mm 950 mm 950 mm 1200 mm
TruDisk 5302 TruDisk 6001 TruDisk 6602 TruDisk 8002 TruDisk 10002 / 10003
TruDisk 12002 / 12003
TruDisk 16002 / 16003
Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm
Laser power[1] 5300 W[3] 6000 W 6600 W[3] 8000 W 10000 W[4] 12000 W[4] 16000 W
Beam quality[4] 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 8 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad
Minimum ø laser light cable 200 μm 100 μm 200 μm 200 μm 200/300 μm 200/300 μm 200/300 μm
Power stability at nominal power ± 1% ± 1% ± 1% ± 1% ± 1% ± 1% ± 1%
Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C
Dimensions
Width 1990 mm 1990 mm 1990 mm 1990 mm 2800 mm 2800 mm 2800 mm
Height 1550 mm 1550 mm 1550 mm 1550 mm 1600 mm 1550 mm 1550 mm
Depth 1200 mm 1200 mm 1200 mm 1200 mm 1400 mm 1200 mm 1200 mm
[1] At the workpiece regardless of the ambient temperature.[2] Can optionally be upgraded to up to 4,000 W.[3] Can optionally be upgraded to up to 8,000 W.[4] Can optionally be upgraded to up to 16,000 W.
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Technical data
TruDisk 1000 TruDisk 2001 / 2002 TruDisk 2602 TruDisk 3001 TruDisk 3302 TruDisk
4001 / 4002 / 4006 TruDisk 5001
Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm
Laser power[1] 1000 W 2000 W[2] 2600 W[2] 3000 W 3300 W[2] 4000 W 5000 W
Beam quality[4] 2 mm ∙ mrad 4/8 mm ∙ mrad 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 4/8/25 mm ∙ mrad 4 mm ∙ mrad
Minimum ø laser light cable 50 μm 100 μm 200 μm 100 μm 200 μm 100/200/600 μm 100 μm
Power stability at nominal power ± 1% ± 1% ± 1% ± 1% ± 1% ± 1% ± 1%
Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C
Dimensions
Width 1460 mm 1600 mm 1600 mm 1600 mm 1600 mm 1600 mm 1990 mm
Height 1350 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm
Depth 730 mm 950 mm 950 mm 950 mm 950 mm 950 mm 1200 mm
TruDisk 5302 TruDisk 6001 TruDisk 6602 TruDisk 8002 TruDisk 10002 / 10003
TruDisk 12002 / 12003
TruDisk 16002 / 16003
Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm
Laser power[1] 5300 W[3] 6000 W 6600 W[3] 8000 W 10000 W[4] 12000 W[4] 16000 W
Beam quality[4] 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 8 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad
Minimum ø laser light cable 200 μm 100 μm 200 μm 200 μm 200/300 μm 200/300 μm 200/300 μm
Power stability at nominal power ± 1% ± 1% ± 1% ± 1% ± 1% ± 1% ± 1%
Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C
Dimensions
Width 1990 mm 1990 mm 1990 mm 1990 mm 2800 mm 2800 mm 2800 mm
Height 1550 mm 1550 mm 1550 mm 1550 mm 1600 mm 1550 mm 1550 mm
Depth 1200 mm 1200 mm 1200 mm 1200 mm 1400 mm 1200 mm 1200 mm
[1] At the workpiece regardless of the ambient temperature.[2] Can optionally be upgraded to up to 4,000 W.[3] Can optionally be upgraded to up to 8,000 W.[4] Can optionally be upgraded to up to 16,000 W.
22
1 Reproducible results.
2 Maximum availability.
3 Low operating costs.
4 Upgrade options.
5 Compact and modular in design.
TruDiode
Optical design of a TruDiode laser. Long-life diode modules.
TruDiode:Benefits at a glance.
The extremely energy-efficient TruDiode direct diode lasers
impress due to their optimum results and low operating costs.
Whether for deep welding, thermal-conduction welding, braz-
ing or deposition welding, the performance-stable TruDiode
lasers provide excellent seam qualities into the multikilowatt
range. Typical fields of use are the automotive industry and
supply industries as well as the tube- and profile-processing
sector.
Consistently good results.
The power of the TruDiode lasers is regulated in real time,
and the laser control is fast and highly dynamic. With its high
beam quality and power outputs of 800 to 3,000 W, the
laser guarantees optimum and reproducible results right from
the start. At the same time, it keeps investment and operat-
ing costs low.
23
Visually perfect weld seams. Laser welded cover.
Always ready.
Your laser achieves maximum availability and efficiency thanks
to its long-life, passively-cooled diode modules. The inno-
vative concept of the diode lasers not only guarantees high du-
rability over the entire life cycle, it also provides a high level
of efficiency at the sockets and consistent laser power at the
workpiece.
Low operating costs.
TruDiode lasers contain virtually no wearing parts, which, to-
gether with their high efficiency, results in very low operating
costs. The beam quality of the robust diode lasers is compa-
rable with lamp-pumped, high-power lasers but with signifi-
cantly lower variable operating costs.
Upgradable in the field.
Thanks to their modular design, TruDiode lasers can also be
upgraded retrospectively without issue. For example, the laser
power or the number of ouputs can be adjusted in the field,
should your requirements change.
Compact and modular.
The laser’s modular and space-saving design allows it to be
easily integrated into existing production systems. The modu-
larity also allows repairs to be carried out quickly in the field.
Beam guidance via laser light cables is a tried and tested tech-
nique which can be inserted into systems without issue.
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Technical data
TruDiode 804 TruDiode 1006 TruDiode 2006 TruDiode 3006
Wavelength 900 – 1030 nm 900 – 1030 nm 900 – 1030 nm 900 – 1030 nm
Laser power[1] 800 W 1000 W 2000 W 3000 W
Beam quality > 20 mm ∙ mrad > 30 mm · mrad > 30 mm · mrad > 30 mm · mrad
Minimum ø laser light cable 400 μm 600 μm 600 μm 600 μm
Power stability at nominal power ± 1% ± 1% ± 1% ± 1%
Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C
Dimensions
Width 980 mm 1460 mm 1460 mm 1460 mm
Height 1150 mm 1255 mm 1255 mm 1255 mm
Depth 715 mm 730 mm 730 mm 730 mm
[1] At the workpiece regardless of the ambient temperature.
26
1 Fully fitted.
2 Extremely precise and adjustable.
3 Dynamic power regulation.
4 Optimized precision cutting.
5 Intuitive operation.
TruFiber
TruFiber:Benefits at a glance.
Single mode fiber laser.
The TruFiber is a single mode fiber laser with a monolithic de-
sign for fast welding and cutting of filigree contours, allowing
you to generate thin weld seams and narrow kerfs to a high
quality. Typical fields of application for fiber lasers are informa-
tion technology, medical technology, precision engineering,
precision mechanics, electrical engineering and electronics.
All-inclusive.
TruFiber lasers come in laser powers of 200, 300 and 400 W,
and are available either in a compact 19" format or as a stand-
alone version. They are maintenance-free and are equipped
with long-life diodes, making their operating costs incredibly
attractive. Whichever version you choose, it will feature all the
components you need for smooth and convenient integration
and operation, including PC, frequency generator, pulse-form-
ing unit and real-time power regulation unit. A very robust and
secure laser light cable is used for beam guidance, a technique
that has been used time and again in everyday indus trial envi-
ronments.
Precise and flexible.
The high beam quality ensures a high power density at the
workpiece and results in fast processing speeds in appropriate-
ly designed systems. With a typical focal diameter of 10 to
100 μm, the emphasis of the TruFiber is on welding and cut-
ting fine contours. With virtually unlimited pulse forms and
modulation frequencies of up to 50 kHz, it is extremely flexible.
27
TruFiber laser: stand-alone version.
Laser cut stator sheet.
Laser welded mobile phone battery.
Power in real time.
The control unit for the TruFiber is fast and dynamic. The laser power is digi-
tally regulated in real time, guaranteeing consistently reproducible results of the
highest quality. The TruFiber laser covers a power range of 3 to 100%.
Precision cutting.
The TruFiber produces narrow kerfs less than 100 μm in width. The optional
Cutassist module provides you with assistance for precision blanking. It auto-
matically adapts the laser parameters to the cutting speed, ensuring the best
cut quality and maximum productivity.
Intuitive operation.
With the integrated control PC and the detachable touch screen panel, operating
the TruFiber is very simple. The user interface is well-organized and self-explana-
tory. All industry-standard interfaces are provided for communicating with exter-
nal control systems and are accessible from the front. With an emergency stop
function and a separate, fast safety circuit, the safety technology in the TruFiber
is compliant with the high performance level e according to EN ISO 13849-1.
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Technical data
TruFiber 200 TruFiber 300 TruFiber 400
Wavelength 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm
Laser power 200 W 300 W 400 W
Beam quality M2 < 1.1 M2 < 1.1 M2 < 1.1
Cooling water temperature range[1] 20 – 30 °C 20 – 30 °C 20 – 30 °C
Dimensions
19" version
Width 483 mm 483 mm 483 mm
Height 495 mm 495 mm 495 mm
Depth 513 mm 513 mm 513 mm
Stand-alone version
Width 600 mm 600 mm 600 mm
Height 1500 mm 1500 mm 1500 mm
Depth 800 mm 800 mm 800 mm
[1] Stand-alone version, air-cooled.
29
TruPulse
1 Finely graduated.
2 Modular and compact.
3 Precise laser power.
4 Efficient: power regulated burst.
5 Helpful support.
TruPulse:Benefits at a glance.
The pulsed solid-state lasers in the TruPulse series enable short, energy-rich pulses at a high power. A pulse power of several
kilowatts for a few milliseconds makes spot welding, seam welding and cutting possible even where other methods are not
effective. As a result of the low amount of heat introduced, TruPulse enables materials with a high melting point and high ther-
mal conductivity to be welded.
30
TruPulse
Left: Laser welded connectors.
Right: Laser cut titanium implants.
Left: Laser welded battery.
Right: Laser deposition welding on beryllium copper.
Finely graduated.
In terms of power, energy and focusability the TruPulse series covers the entire range of parameters for welding and cutting. The
pulse energy and pulse duration parameters are variable, and the laser unit can be precisely configured for your application. With
maximum pulse powers of up to 10 kW, pulse durations of 0.2 to 50 ms and pulse energies of up to 120 J, the TruPulse lasers can
be used in a diverse range of contexts – both in manual and automated applications.
Modular and compact.
The beam generation, beam guidance, power supply, cooling and control units are modular in design and have been thought
through in detail. The compact laser can supply up to six processing stations with its laser beam being either split or guided to the
workpieces in series. With TruPulse lasers of up to 150 W, you can decide for yourself whether your laser unit should be air-
cooled or water-cooled.
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Pulse forms. Burst function.
Precise power.
The switched power supply is highly dynamic. It enables an ex-
tremely short pulse rise time and – together with the fast real-
time power regulation – a high level of pulse-to-pulse stability.
This means your processing results are always consistent.
Power regulated burst.
The pulse frequency of a laser is normally limited by the pulse
energy and the average power. With the power regulated
burst the average power can briefly be exceeded many times
over. This minimizes the weld time for each processing cycle
and increas es your productivity.
Support included.
You can determine the optimum weld parameters for your ap-
plication using the optional “Weldassist” database application.
TRUMPF application specialists are also at hand. The “Data-
store” software module is particularly helpful if your compo-
nents are subject to strict quality requirements, as it records,
evaluates and documents the relevant laser parameters.
Cabinet A B C D D+
Dimensions
Width 485 mm 980 mm 980 mm 1500 mm 1500 mm
Height 700 mm 1220 mm 1220 mm 1370 mm 1370 mm
Depth 800 mm 505 mm 715 mm 730 mm 990 mm
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Technical data
TruPulse 21 TruPulse 33 TruPulse 44 TruPulse 62 TruPulse 74 TruPulse 103
Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm
Average laser power[1] 20 W 30 W 40 W 60 | 65 W 70 | 70 W 95 | 95 | 90 W
Max. pulse power 1.5 kW 3 kW 3 kW 3 | 5 kW 4 | 6 kW 5 | 6 | 8 kW
Max. pulse energy 15 J 30 J 30 J 20 | 50 J 30 | 60 J 30 | 60 | 90 J
Pulse duration 0.2 – 50 ms 0.2 – 50 ms 0.2 – 50 ms 0.2 – 50 ms 0.3 – 50 ms 0.3 – 50 ms
Beam quality 4 mm ∙ mrad 12 mm ∙ mrad 16 mm ∙ mrad 8 mm ∙ mrad 16 mm ∙ mrad 12 mm ∙ mrad
Minimum ø laser light cable 100 μm 300 μm 400 μm 200 μm 400 μm 300 μm
Cooling water temperature range 6 – 30 °C 6 – 30 °C 6 – 30 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C
Set-up
Cabinet A A A B | B / C B | B / C B | B / C | C
[1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings.
33
Technical data
TruPulse 106 TruPulse 124 TruPulse 156 TruPulse 203 TruPulse 304 TruPulse 556
Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm
Average laser power[1] 110 W 140 | 125 | 110 W 150 | 160 | 140 W 200 W 300 W 530 W
Max. pulse power 4 kW 6 | 6 | 9 kW 6 | 6 | 10 kW 6 | 8 kW 10 | 10 kW 10 | 10 kW
Max. pulse energy 30 J 30 | 70 | 90 J 30 | 80 | 120 J 55 | 90 J 60 | 90 J 60 | 100 J
Pulse duration 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms
Beam quality 25 mm ∙ mrad 16 mm ∙ mrad 25 mm ∙ mrad 12 mm ∙ mrad 16 mm ∙ mrad 25 mm ∙ mrad
Minimum ø laser light cable 600 μm 400 μm 600 μm 300 μm 400 μm 600 μm
Cooling water temperature range 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C
Set-up
Cabinet B B | B / C | C B | B / C | C D D / D+ D / D+
[1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings.
34
TruMicro
1 High beam quality for absolute precision.
2 Maximum productivity and profitability.
3 Zero or only targeted heat penetration.
4 High stability for optimum quality.
TruMicro:Benfits at a glance.
TruMicro 5000 based on disk laser technology.
TruMicro Series 3000.
The lasers in the TruMicro Series 3000 are used wherever high-
precision and reproducible ablation of material is important.
Feed rates of more than 2 m / s are possible. Typical applications
include the ablation of thin layers, the texturing of semicon-
ductors and metal oxides, and the drilling of glass. The lasers
are frequently used for the ablation of layers in solar cells,
known as P1, P2 and P3 patterning.
On account of their high pulse-to-pulse stability, the diode-
pumped solid-state lasers provide, among other things, consist-
ent and reproducible results. Thanks to their modular design,
the compact lasers in the TruMicro Series 3000 can be easily
integrated into industrial production lines.
The TruMicro short and ultra-short pulsed lasers enable micro-
machining with a perfect combination of quality, productivity
and profitability. Whether for structuring, ablation, cutting or
drilling, the laser has become indispensable in microproduction
technology. TRUMPF provides innovative solid-state lasers
precisely tailored to these processing tasks.
35
Cold material processing with picosecond pulses
on a match head.
Edge deletion with TruMicro 7050. Scale: 30 µm. Drilling in stainless steel
using TruMicro 5050.
TruMicro Series 5000.
The picosecond lasers in the TruMicro Series 5000 vaporize vir-
tually any material so fast that there is no detectable influence
of heat – a great advantage if you want no mechanical or ther-
mal effects in your material processing. The lasers’ extremely
short pulses of less than 10 ps and high pulse energies of up
to 250 µJ are particularly impressive.
Two-stage laser power regulation ensures that your laser works
with precise pulse energy and absolute stability. Optimal re-
sults are further guaranteed by the consistently high beam qual-
ity at every power setting. The TruMicro Series 5000 is used
to process semiconductor materials, metals and plastics. These
lasers are unrivalled in terms of the low overall costs over their
life cycle.
TruMicro Series 7000.
With their particularly high powers for short pulsed lasers, the
lasers in the TruMicro Series 7000 can ablate layers quickly
and over a large area, and they can drill or cut with a very high
level of efficiency. With pulse energies of up to 80 mJ, the
TruMicro Series 7000 achieves high stripping rates with excel-
lent efficiency. The disk laser technology combines short puls-
es with high pulse energies even at high frequencies, while
the use of scanners makes it possible to ablate large areas par-
ticularly efficiently. Beam guidance is via a flexible laser light
cable, which means the laser unit can also be set up separately.
As a result, it can be integrated in production facilities without
problems. The square beam profile also increases the ablation
rates by up to 50% as compared with round beam profiles.
36
Technical data
TruMicro 3120 TruMicro 3220 TruMicro 5050 TruMicro 5250 TruMicro 5350 TruMicro 5025 TruMicro 5225 TruMicro 5325 TruMicro 7050 TruMicro 7240
Wavelength 1064 nm 532 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm
Average laser power 12 W[1] 8 W[1] 50 W 30 W 10 W 25 W 15 W 5 W 750 W 300 W
Max. pulse energy 200 μJ 200 μJ 250 μJ 150 μJ 50 μJ 125 μJ 75 μJ 25 μJ 80 mJ 7.5 mJ
Pulse duration < 30 ns at 60 kHz < 15 ns at 20 kHz < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps 30 ns 300 ns
Beam quality M2 < 1.2[1] M2 < 1.2[1] M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 20 mm · mrad (LLK04) 4 mm · mrad (LLK01)
Repetition rate 1 – 150 kHz 1 – 150 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 5 – 100 kHz 5 – 100 kHz
Cooling water temperature range 20 – 30 °C 20 – 30 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 5 – 22 °C 5 – 22 °C
Dimensions
Laser head
Length 290 mm 290 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm – –
Width 128 mm 128 mm 654 mm 654 mm 654 mm 654 mm 654 mm 654 mm – –
Height 115 mm 115 mm 319 mm 319 mm 319 mm 319 mm 319 mm 319 mm – –
Power supply unit
Length 420 mm 420 mm 608 mm 608 mm 608 mm 608 mm 608 mm 608 mm 1460 mm 1460 mm
Width 482 mm 482 mm 442 mm 442 mm 442 mm 442 mm 442 mm 442 mm 730 mm 730 mm
Height 176 mm 176 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1350 mm 1350 mm
[1] Dependent upon the repetition rate.
37
Technical data
TruMicro 3120 TruMicro 3220 TruMicro 5050 TruMicro 5250 TruMicro 5350 TruMicro 5025 TruMicro 5225 TruMicro 5325 TruMicro 7050 TruMicro 7240
Wavelength 1064 nm 532 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm
Average laser power 12 W[1] 8 W[1] 50 W 30 W 10 W 25 W 15 W 5 W 750 W 300 W
Max. pulse energy 200 μJ 200 μJ 250 μJ 150 μJ 50 μJ 125 μJ 75 μJ 25 μJ 80 mJ 7.5 mJ
Pulse duration < 30 ns at 60 kHz < 15 ns at 20 kHz < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps 30 ns 300 ns
Beam quality M2 < 1.2[1] M2 < 1.2[1] M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 20 mm · mrad (LLK04) 4 mm · mrad (LLK01)
Repetition rate 1 – 150 kHz 1 – 150 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 5 – 100 kHz 5 – 100 kHz
Cooling water temperature range 20 – 30 °C 20 – 30 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 5 – 22 °C 5 – 22 °C
Dimensions
Laser head
Length 290 mm 290 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm – –
Width 128 mm 128 mm 654 mm 654 mm 654 mm 654 mm 654 mm 654 mm – –
Height 115 mm 115 mm 319 mm 319 mm 319 mm 319 mm 319 mm 319 mm – –
Power supply unit
Length 420 mm 420 mm 608 mm 608 mm 608 mm 608 mm 608 mm 608 mm 1460 mm 1460 mm
Width 482 mm 482 mm 442 mm 442 mm 442 mm 442 mm 442 mm 442 mm 730 mm 730 mm
Height 176 mm 176 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1350 mm 1350 mm
[1] Dependent upon the repetition rate.
38
Beam guid-ance for solid-state lasers.
Transporting light with flexibility: the laser light cable.
Solid-state lasers can be set up independently of the processing location because
their beam can be guided via laser light cables. At the workstation itself, all you need
are small and easily integrated optics which focus the laser light on your workpiece.
The laser beam can be split or switched between six outputs. In this way, you can
supply up to six processing stations at once. You can connect the laser light cable
very easily yourself, with its plug and play capability.
39
The TRUMPF LaserNetwork.
Networking and intelligent distribution – with the TRUMPF LaserNetwork, the avail-
able laser energy from one or more lasers is used at various different processing
stations. This increases not only the utilization rates for individual laser units but also
overall system availability. All the necessary information about the laser unit and
the optical path are transmitted via the laser light cable – even if you unplug and re-
connect it. The entire safety circuit is monitored at all times and the safety of the
laser is always guaranteed.
The right optics for every job.
We offer a wide range of focusing optics for all applications – for welding, cutting,
drilling and coating. All TRUMPF optics can be individually adapted to your require-
ments with a variety of options.
BEO: robust and approved.
The BEO focusing optics series consists of three basic models which differ fundamen-
tally in terms of their size and collimator focal length. Depending on the laser used,
focal diameters of between 10 μm and 1 mm can be achieved. The BEO D25 focus-
ing optics are the most compact optics in the series. They are used for welding using
pulsed lasers of up to 200 W and can be particularly well integrated into automatic
assembly machines. The BEO D35 is used for welding, cutting or drilling using pulsed
or cw solid-state lasers up into the kilowatt range. The BEO D70 focusing optics are
impressive thanks to their large working distances and small focal diameter combined
with laser powers which extend into the high kilowatt range. More than 10,000 BEO
series focusing optics are being used reliably in industrial settings.
BEO D25 focusing optics.
BEO D35 focusing optics with camera.
BEO D70 focusing optics.
40
Beam guid-ance for solid-state lasers.
Controlled focusing optics CFO. Reflective focusing optics RFO.
CFO: controlled functions.
The focusing optics in the CFO series are similar to the BEO
series in terms of the design of the optics. However, they also
have sensors for monitoring operation. They check the soiling
of the cover slide, the temperature and flow rate of cooling
water and shielding gas and also the pressure of the cross jet.
At your request, the monitoring data can be called up by our
service specialists via the TelePresence portal. This makes it
possible to diagnose and rectify errors quickly – and over the
entire beam path, too.
RFO: minimized focus shift.
RFO reflective focusing optics are used for welding in combi-
nation with high-brilliance lasers and high laser power. The
objective is to guarantee minimal focus shift during processing
and ensure reproducible results. Special mirrors are used for
this purpose instead of transmissive optical components. In the
RFO, camera surveillance can be performed by the mirror, en-
abling an extremely compact design. Another advantage of the
RFO is the optional monitoring of the cover slide, which imme-
diately notifies you when the cover slide needs to be replaced.
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PFO 3D – programmable focusing optics.
Programmable and dynamic.
The programmable focusing optics in the PFO series are scan-
ner optics for welding. The laser beam is positioned inside the
processing field with the aid of two mirrors. The change in di-
rection of the mirrors is very precise and highly dynamic. They
are used in combination with pulsed or cw solid-state lasers
to weld spots and seams without moving your workpiece or
the focusing optics. Thanks to the F-theta lens, the focusing
conditions and the processing quality are identical at every point
in the processing field.
We offer the programmable focusing optics in three models:
The PFO 20 is used in particular for spot and seam welding in
relatively small work areas. The PFO 33 and the PFO 3D are
combined with a laser of high beam quality such as the TruDisk
laser. This makes them suitable for remote welding, which is
to say welding at large working distances. With the PFO 3D you
can even perform welding tasks at different levels, as the inte-
grated Z-axis enables the focal distance to be varied by up to
140 mm. Synchronizing the control unit of the PFO with that
of a robot significantly increases your processing range.
For manual applications.
For manual welding, we offer focusing optics with a stereo-
microscope. Combined with the integrated glare shield, you
are able to see everything and achieve outstanding quality.
Even the finest of welding wires can be processed by hand.
The diameter of the weld point can be customized to the
respective task with a motorized adjustment.
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Service like no other.
TruServices:
Providing service from the outset.
Our comprehensive service ranges from the planning of your
configuration to the optimization of your process flow. It be-
gins even before you choose a TRUMPF laser or laser system.
We have specially-equipped Laser Application Centers in the
largest world markets. This is where we test the feasibility of
the requested applications and show you what our lasers will
do for your production.
Let’s get started.
Following delivery, your laser is ready for use in next to no
time. Because the lasers, beam guidance, focusing optics, pro-
gramming and control units have been developed for each
other at TRUMPF, there are no interface problems.
All-around support.
We will provide you with tailor-made support services through-
out the life cycle of your system: We will service the laser or
the laser system and upgrade it with new options on request.
We will train you and your employees so that you can fully
utilize the potential of your laser. Our service even goes as far
as optimizing the parameters of your machines on site. We
will keep downtime and on-site maintenance visits to a mini-
mum because once you have given your permission, our spe-
cialists can access the control unit and solve problems online
via the TelePresence portal. The award-winning TRUMPF
spare-parts logistics service is also available to you around the
clock. You will usually receive delivery of parts within 24 hours.
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Throughout the lifecycle of your machine.
Finance
Bending Tools
Punching Tools
Software
Spare Parts
Pre-owned Machine
Consulting
Customer Training
Product Enhancements
Service Agreements
Technical Service
Regardless of the TRUMPF technology you use, you will
always get the best possible service. TRUMPF Leasing offers
you in dividual financing solutions quickly and without a lot
of paper work. Our service technicians are highly trained and
always available when you need them. A service agreement
is the ideal way of ensuring the best possible availability of
your laser system.
Should your requirements change, we offer flexible upgrading
options and technical innovations to make your system even
better. Our broad range of training courses with experienced
trainers and significant hands-on practice will provide you
with the knowledge to keep you ahead of the competition.
You can find out more about our services at
www.trumpf-laser.com/en/services
Iden
t no
. 037
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TRUMPF is certified according to ISO 9001:2008
(for further information see www.trumpf.com/en/quality)
TRUMPF Laser- und Systemtechnik GmbH · P.O. Box · 71252 Ditzingen · GermanyPhone +49 (0) 7156 303-30862 · Fax +49 (0) 7156 303-930862E-mail [email protected] · Homepage www.trumpf-laser.com