Solutions for Nuclear Generation New Build and … for Nuclear Generation New Build and Refurbishment related to Supply Chain and Procurement September 2014 ©2014 Ventyx, an ABB company

Solutions for Nuclear Generation New Build and Refurbishment related to Supply Chain and Procurement

September 2014

©2014 Ventyx, an ABB company | Confidential & Proprietary | 2

The world’s most complete industrial enterprise software and solution provider, backed by the

global reach of ABB

BUSINESS INSIGHT

Deep Domain KnowledgeThe power of IT/OT convergence

FOCUS

Operational ExcellenceAsset Health Management

Utilities Natural Resources Chemical, Oil & Gas

Ventyx, an ABB Company


Nuclear best practices improves performanceVentyx Nuclear Solution

Industry performance models

Global best practices

Supports safety and process efficiencies

Incorporated in every Ventyx Solution


Ventyx Solutions for Nuclear – The Market LeaderVentyx Nuclear Solution

Globally 37 Operators in 15 Countries uses Ventyx Solution

59% worldwide nuclear98% in the US

DecommissioningNew Build


Nuclear Customers GloballyVentyx Nuclear Solution

Defining the OpportunityData Management


Nuclear plant operation trends

Aging Plants and Equipment Aging Workforce Increasing Public Scrutiny

and Safety Concerns

Increasing RegulationNew Safety Requirements Increasing complexity Rising Operational Costs


State of the Industry:

Efficiencies of the EPC Process:

Designers may procure some equipment but they do not always know the data that operators will need for reference in the future

Constructors bring the plant to life while amassing critical data on materials, equipment, personnel and field level changes

Operators take the handover and need to learn how to use new technologies and maintain EPC data and quality trail


2D Drawings

Specification Sheets

Finite ElementAnalysis

Quality Documents&Test Reports

Maintenance Procedures&Functional Diagrams

OnsitePictures&Lay outs

Mechanical Design

P&ID (Piping & Instrumentation Diagrams)

Lifecycle Plant Data Management – Documents need to be consistently linked with Asset

Data Standards and Integration Required for Today’s Technologies


Asset Maintenance- O/O

Planning Development Test & Validation Construction Operations &

Maintenance Decommission

Asset Development – EPC , Suppliers

Data Handover0.5 – 8 years Lifecycle 20 – 30 – 60 years

Plant Lifecycle Information Systems


Lifecycle Configuration ManagementIAEA-TECDOC-1335 Configuration management in nuclear power plant

ISO 15926 Integration of life-cycle data for process plants

ANSI/NIRMA CM 1.0-2000, Configuration Management for Nuclear Facilities

INPO AP-929, Configuration Management Process Description

What is required to be there

Design Requirements

What we say is there

Facility Configuration Information

What is there

Physical ConfigurationM

ust

Conf

orm

Addressing the Challenges for Nuclear


Digital Plant Life Information System

NUCLEAR PLANT LIFE CYCLE

Plant Life Information System (PLIS)

BUILDDESIGN HANDOVER DECOMMISSIONOPERATE

Plant Design Management, Construction ManagementCAD, Configuration Management Scheduling, 2D,3D, 4D Simulation

EAMAsset & Work , Plant Operation, Equipment Reliability, Safety Management

NUCLEAR : CAP, Regulatory Requirement, Compliance, LCO, ROE

GENERAL : EDMS, SUPPLY CHAIN, Procurement Engineering,

Architect Engineer Operator – D&D


Architect Engineer Operator D&DBUILD

EngineeringProcurementConstruction

DESIGN

Licensing Design Selection

Engineering

HANDOVER

Testing Acceptance

DECOMMISSION

DecontaminateDismantle

Storage

OPERATE

MaintainOutage

Refurbish

NUCLEAR PLANT LIFE CYCLE

Plant Life Information System (PLIS)

Digital Plant Life Information System

MaintenanceROE

D&DStrategy

DocumentationCAP & Ch. Design

DocumentationCAP


Nuclear EPC / Operator Synergies

Project Management

Scheduling

Documentation lifecycle

Configuration Management

Need for a Digital Plant Life

Information System

The Owner needs to manage compliance, performance and schedule

Documents must be shared betweenactors during plant lifecycle

Data & schedules must be sharedfor proactive approach

Operator & EPC need the sameconfiguration management data

Design tools shared between AE and

suppliers


PLIS – Example Materials & Equipment Data FlowArchitect Engineer Operator

DocumentationCAP & Ch. Design

MaintenanceROE

Defect HistoryMTBF/MTTRChange Req.

Send Comment/ROE

EAM

EquipmentBOM, SpecDoc / ProceduresRequirements (LCO, …)

PDM

EDMS

Equipment + XML data Doc / ProceduresBOM, SpecRequirements (LCO, …)

VENDOR DELIVERY

Approve Data

ReviewData

Facility / Unit / Equip., Asset DataBOM, Technical Spec, Doc/ procedures associatedLCO Req., PMRQ

EAMSend Equipment Data Creation / Update

EDMS

ReviewComment

Update Cad Data.Review design

Catalog ID, Spec, Purchasing & InventoryInformation, Requirements

SUPPLY CHAIN

VENDOR

RFPPO


Data Management Improvements

Key capabilities

Volume of Data available used

Plant Life Time

EPC > Handover > Operation

Data shared

WithIntegrated

CM

Additional EAM Data effort

Data Not shared

Data shared

EAM Dataeffort

Data Not shared

• Create a “single” Plant data system across actors

• Reduce data unused/lost during plant lifecycle

• Improve collaboration

• Save effort to create data

• Reduce handover costs process cost


Benefits of using Supply Chain as part of PLIS

• Reduce inventory without sacrificing customer service

• Access to the accurate technical information for RFP

• Manage life cycle characteristics

• Best service level strategy based on cost and revenue

• Out-of-the-box optimization

Key capabilities

PDM EAM

SUPPLY CHAIN

VENDOR

PLIS


PLIS – Supply Chain Improvements

Material & Equipment NeedsGraphical visibility to equipment data and partsSource materials directly from Vendor/Supplier websites or catalogs

Buyer OptimizationVisibility to all relevant information; Open POs and M/Rsfor work in progress

Contract ManagementSeamless field to office communicationStreamlined and automated communications

Collaboration with VendorsVisibility to Demand and SupplyStreamlined and automated communications


Inventory Management & Material Logistics

Interactive Equipment &

Parts Management


Efficiencies in Procurement & Suppliers

Axis B2B Trading Platform

Email/Fax Gateway

Publish Catalogue

Electronic Messaging(e.g. Purchase Order, Work Order, Invoice)

Suppliers

Receive & Respond to purchase orders

Clients Supply Chain

Electronic MessagingB2B Integrated

Suppliers

ERP Punch-outGoods & Services

Procurement Catalogue

Supplier & Contractor Web

Portal

Online Catalogue

Fax/Email Gateway

B2B Integration

Hub

Web Portals

Managed Service Delivery

Consulting Advisory Service

Clients

Purchase Spare Parts

& Services

B2B Integrated Clients

Electronic Messaging(e.g. Purchase Order,

Work Request, Invoice)

Client Web Portal

RequisitionParts & Services

ERP Punch-out

Parts & Services Catalogue

Track Order Status

Supply Chain Data Source


Addressing Nuclear New Build Challenges

Domain Expertise

Important to understand the Nuclear business to offer proven Nuclear new build

technology solutions

Collaborative Solutions

Software vendors must provide an open and flexible

solution to eliminate the need for customization

Industry Standards

Software vendors have the vision and expertise to

provide solutions that meet nuclear standards

Plant Life Information System

Technologies must support a “single logical instance of

data” across the enterprise


Plant Information SystemsReduce EPC, Operation

and D&D costs, improve communication,

reinforce safety & compliance

Thank YouVentyx, an ABB Company