Solution R eady Pack age - advcloudfiles.advantech.comadvcloudfiles.advantech.com/ecatalog/2018/08101105.pdf · • CNC Performance Monitoring • WIP Info. By machines • Production

www.advantech.com/srp/M2ICNC

• Real-time dashboards for machine monitoring / efficiency analysis• Alarm reporting for faster troubleshooting and failure review• Cloud-based solution for easy cross-factory CNC management

Visual OEE and Cross-Factory CNC Management Powered by IoT Cloud Services

Intelligent CNC Machine Management Solution

SolutionReadyPackage

Machine-to-Intelligence

Situation Room DashboardWith the evolution of industrial automation,

machines nowadays are becoming smarter and

more digitized. To accelerate the implementation

of smart machine monitoring and management in

Industry 4.0 applications, Advantech’s M2I/CNC

solutions play a critical role in IoT integration from

edge computing to cloud-based services. Our

Intelligent CNC Management solution has been

developed to bridge the gap from traditional

machine management to optimization by facilitating

cross-factory machine management in order to

improve processing efficiency. It also provides an

overview of work order progress, production

line availability, and other management services.

System Introduction

Cross-Factory Overview on a Map

• Distribution of manufacturing sites• Machine monitoring highlight• 7-day Average OEE for each factory

Machine Monitoring

• Machine status and downtime information• Current job information (work order progress)• CNC temperature monitoring (spindle, servo)• Error event list

1 Focal Point: Monitoring for Selected Factories• Real-time video of production zones• Connected machines list with

machine status • Machine error messages

2 Interactive Dashboards (Overview)• Factory OEE overview• OEE indicators (availability, performance,

quality)• 7-day OEE trend • Machine status distribution• Top error events and work hour abnormalities

3 Management Scorecard (Cross-Factory)• Comprehensive factory information• Work order achievement• OEE summary (availability, performance, quality)• Quality (yield rate)• Downtime summary

Situation Room Dashboard

2

Production Line Availability

• Availability analysis of production lines• Trend of machine availability• Machine operation history by timeline

Alarm Reporting

• Alarm ranking by occurrence and duration• Alarm highlight (Critical/ Warning)• Grouped alarm by failure type

1 Focal Point: Monitoring for Selected Factories• Real-time video of production zones• Connected machines list with

machine status • Machine error messages

2 Interactive Dashboards (Overview)• Factory OEE overview• OEE indicators (availability, performance,

quality)• 7-day OEE trend • Machine status distribution• Top error events and work hour abnormalities

3 Management Scorecard (Cross-Factory)• Comprehensive factory information• Work order achievement• OEE summary (availability, performance, quality)• Quality (yield rate)• Downtime summary

System Diagram

M2I/CNC Software Diagram

PaaS

IaaS

EdgeIntelligence

FANUC SIEMENS HEIDENHAIN MITSUBISHI ELECTRIC

BROTHER

Spindle LoadingMonitoring

G Code/ Coordinate / NC Program

Machine Data ModelDevice Configuration Push Notification User Management Service

Visualization - Dashboard Analytics Services-AI Data Infrastructure

IoT Hub

MQTT/AMQP

Shop Floor Report (SFR)

Statistical Process Control(SPC)

MESNC Program and

Operation Data CollectionMultiple CNC Protocols

Supported

Plant Overview Production Monitoring

AvailabilityMonitoring

ProcessingMonitoring

Alarm Reporting

OEE Analysis Dashboards

3rd Party ShopFloor Reporting System

3rd Party StatisticalProcess Control System

Reporting HMI Calipers GO-NG Gage CMM Micrometer

CNC Smart Box(ESRP-CNC-UNO1372)

Data Storage(mongoDB / PostgreSQL/ influxdb)

Data Collection (IoT Hub)

Data Analytics(Analytics Framework Service)

Digital Metrology Tools

M2i/CNCService(SaaS)

WISE-PaaSCloud Service(PaaS)

Field

MQTT/ RESTfulMQTT/AMQP

M2i API Service

Industrial APPs (SRPs)

M2I/CNC Tool & LifeTime Mgt. Service

M2I/CNC Generic Cloud Service

• CNC Availability Monitoring• Real-time Machine Status • Operation Timeline

• CNC Quality Monitoring• Yield Rate Summary• Defect Summary

• CNC Performance Monitoring• WIP Info. By machines• Production History

CNC Monitoring API CNC SPC APICNC SFR API

• Tool Magazine &Tool Wear Management

• Spindle Health Prediction

Configuration Portal• Machine Grouping• Dash Video Server List• Device Information

• FANUC/ HEIDENHAIN/ MITSUBISHI/ SIEMENSBROTHER

• Servo Loading• Tool Offset• Coordinates and Macro Variables

Alarm Report Machine Data ModelUser Management

ServicePush Notification

MQTT/RESTful

M2i/CNC OEE Dashboards for Situation Room

Cloud-Based Solution for Cross-Factory ManagementThe cloud services allow user to easily adopt from multiple field sites and manage all data centrally. The cloud system also features with the least effort in data redundancy and system reliability.

Quick Alarm Reporting to Identify Action PrioritiesDowntime duration, an alarm event summary helps users to define key issues with machines and take action to minimize downtime and optimize machine operations.

Pre-Built Dashboard and Cloud Services for Operation InsightsPre-built CNC management dashboard template and user-friendly device and configuration portal help to give a clearer overview while improving maintenance efforts.

Application Story

In the past, machine information and metal processing production reports could only be compiled after regular work had been completed, and they would then be handed over to managers the following morning. How to improve the efficiency of CNC machines and identify vital issues and abnormalities are critical issues for metal processing manufacturers. By implementing Advantech’s intelligent CNC machine management solution, managers can view CNC machine performance information in real time and immediately discuss and solve problems with relevant operators and managers. The solution has assisted in increasing this leading metal processing manufacturer’s production efficiency and yield rates. Most importantly, historic data can be utilized to indicate internal problems and help improve production efficiency. For instance, machine alarm reports in the past month had showed that a particular machine issued alarms much more frequently than other machines. After an in-depth study, it was found that most of the alarms were caused by inadvertent actions by workers, resulting in double tool detection on its production capacity, which led to frequent shutdowns. After training, the number of false-positive alarms was markedly reduced and production capacity was increased. In response to the trend of Industry 4.0, a worldwide leading metal processing manufacturer has implemented Advantech’s CNC machine management solution to progress from equipment and machine intelligence to transformative management.

Challenge:• Difficulty connecting all on-site CNC machines

for integrated operations• Inability to manage efficiency and asset

performance in CNC machines • Increasing demands for improved quality to

optimize production

Feature Highlights

www.advantech.com

No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei, Taiwan 11491Tel: 886-2-2792-7818 Fax: 886-2-2794-7301

US/Canada: 1-888-576-9668Europe: 00800-2426-8080/8081Netherlands: 31-40-267-7000China: 800-810-0345

Taiwan: 0800-777-111Japan: 0800-500-1055Korea: 080-363-9494Other countries: 0800-777-111

M2I/CNC Machine Management Service

#1 M2I/CNC Generic Cloud Service V1.1

#2 CNC Domain Edge ESRP-CNC-UNO1372

Item

IoT.SENSE Training

IoT.SENSE Consulting

Basic Training Advanced Training

2 days

1 day

3 daysIoT Solution and On-Site Technical Support

Optional Purchase

• DIN-rail Embedded PC (UNO-1372G-J, 4GB RAM, 64GB SSD)• Windows 10 Enterprise• WebAccess/CNC License (5 x CNC connections)• AC/DC Power Adapter, Power Cord US 1.8M• Connection Upgrade Option: #WA-CNC-X005E (Upgrade 5 CNC Connections)

• IoT Hub (3M/ Month); IoT App Space (4GB Memory); Storage (50 GB)

• Machine Management Portal• M2I/CNC API Library• Preconfigured Dashboard Templates

Description

Ordering Information

WISE-PaaS Situation Room

WISE-PaaS VIP Membership

SRP-SR-100-BTO

98DPWAP2K

LCD Wall: 86“ x 1 + 55“ x 2 Server and Display: DS-980 x 1Control Panel: UTC-520 x 1WISE-PaaS/SignageCMS x 1

WISE Point: 2,000 Points

Solution Package

8600000438