Reactor Clarifier ™ Solids Contact Clarifiers Solids Contact and Flocculating Clarifiers for Water & Wastewater Treatment Key features & benefits • Large diameter turbine producing high internal recycling rates • Slow moving turbine minimizing floc shear • High efficiency turbine for reduced energy input and optimized chemical usage • Proven designs with hundreds of installations • Adaptable designs to fit various customer needs How we create value • Innovative designs that combine rapid mixing, flocculation and clarification in a single tank for efficiency and land savings • Flexible designs to accommodate all types of influent layouts • Can operate in either a sludge blanket mode or a standard clarifier mode • Adaptable to softening, turbidity removal or phosphorus removal applications • Efficient units that reduce operating costs
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Solids Contact and Flocculating Clarifiers for Water ...
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Reactor Clarifier™ Solids Contact Clarifiers Solids Contact and Flocculating Clarifiers for Water & Wastewater Treatment
Backedbyextensiveexperience in water and wastewater treatment,Ovivocanhelpyoudeterminethemostcost-effectivemechanismforyourapplication,withoutcompromisingquality ordependability.
Working with you to address the specificprocesschallengesthataffectyourclarifierselection,weensure that your Reactor Clarifier™ solids contact unit functions as required.Ourtrainedsalesengineerscanassistyouwithequipmentsizingandselection,ensuringamarginofsafetyforprocessupsetsand allowing you the greatest operationalflexibility.Thiswillincludedetermining the settling rates and detentiontimesforclarification.
Flocculation and Clarification Combined in a Single Tank Reactor Clarifier solids contact units are designed and built to providethemosteconomicalsolutiontoprecipitationandclarificationrequirements. Thesimpledesignprovidesforcoagulation,flocculation,solidsrecirculation,clarificationandpositivesludgeremovalinasinglebasin.Thiseliminatestheneedformultipletanksandadditionalpipework.Allunitsarebackedbyover60yearsofexperienceinengineeringandmanufacturing,ensuring the best fit for your uniqueplantrequirements.
Applications and OperationsAwiderangeofclarificationapplicationsrequiretheremovalofsuspendedsolidsfromthefeedstream.Theseincluderemovingturbidity,algae,color,ironandmetals; wastewater treatment; water softening and brine clarification.
Sincewerecognizethatthetruecost of a machine includes not onlythepurchasepriceoftheequipmentbutalsoitsoperatingcosts,ReactorClarifiersolidscontact units are built with the sameheavy-dutyfeaturesasmechanisms for mining and industry,toensurethatyourplantstaysonlineandoperational.
Solids Contact Designs
Principles of OperationReactor Clarifier solids contact units combineslowturbinespeedsandhighvolumeinternalrecirculationtopromotemixing,flocculationandsolids-contact.Therecirculationsystemisdesignedtopromoteparticlegrowthandimprovetheremovalofsuspendedsolids.
Asinfluententerstherecirculationdrumitispumpedupwardsbyalargediameterslow-speedturbine,where it comes into contact with alargevolumeofdenseflocfrompreviouslyprecipitatedsolids(6to15timesthemaximuminfluentrateis recirculated to increase solids contact with the new incoming
Type HRBFormechanismsupto100feetindiameter.Thismechanismissupportedbyabridge,whichspansthetank.
Type HRCFormechanismsfrom50to200feetindiameterorlarger,ourHRCReactorClarifiersolidscontactunitsaresupportedby a stationary center column mountedtothetankbottom.
Onalloursolidscontactmechanisms,theinfluentcanbeintroducedthroughside,top,orabottomfeedpipe.Oursolids contact units use the same drivesasheavy-dutyindustrialthickeners.Proveninservice,thesedrivesareequaltoany dutydemandedofthem.
Insomeapplications,cost-effectivetreatmentcanbeaccomplishedwithoutusingasolidscontactprocesstopromotesettling.Insuchcases,makingthe best use of chemicals to encourageoptimumflocculationandsettlingiskey.
We offer three basic designs of flocculating units for these applications.Eachisdesignedtoprovidesymmetricalmixingandflocculationwithlowtipspeeds forminimalflocshear.
Type BFROurBFRTypeReactorClarifier
solids contact units feature an oversizedbaffledfeedwellandconcentricturbine.Flocculantismixedwiththefeedstreamandallowedtopassunderthewellintotheclarificationzoneofthetank.Thisturbineflocculatorconfigurationisespeciallysuitedfor medium to high strength flocs,whichrequiremoreintensemixing.
BF and CF TypesOurBFandCFTypeunitsfeaturespeciallydesignedcounterrotatingpaddlesthatgentlyandthoroughlymixflocculantwithfeedstreams.SimilarinoperationtotheBFRTypeunits,BFandCFTypeshavetheaddedadvantageofmultiplepaddleswhichcreateeddiesorvortexingontheirtrailingedge.Thisenablescompleteenergydistributionwithoutlocalizedshear.Theseunitsareparticularlywellsuitedto bioflocculation and for light-to medium-strengthflocs.
ClarifierDriveMechanisms
TypeC60P/C72PHReactor Clarifier™Drive
TypeW/WReactorClarifier™Drive
Superior DesignsThe heart of the Reactor Clarifier solidscontactunitisthedrivehead, which rotates the rakes and turbines.
WitheveryoneofourReactorClarifier solids contact units you areassuredofreceivingadrivespecificallydesignedtomeetyourapplicationneeds.Themainbearingforhightorquerakedrivesandturbinedriveswasdevelopedbyourpioneeringengineersforuseonlargediameter,heavy-dutyindustrialthickeningapplicationsover50yearsago.Thedesignofthisbearingprotectsagainstoverturningloadsandassuresextended,trouble-freeoperation.
Dual Drive DesignsDrivesusedonReactorClarifiersolidscontactunitsaremadeupoftwoconcentricdrives:arakedriveandaturbinedrive.Thisallows for large diameter turbines to be mounted concentrically in the reaction well for symmetrical mixingandflocculation.Torquerequirementsvarybyinstallation,soweofferseveraltypesandstylestosuittheapplication.
Bridge-Mounted Drive DesignsCombinationW/Wseriesdrivesprovideupto100,000ft-lbstorque.Thesedrivesconsistofa single reduction worm gear trainthatusesahigh-strength,centrifugallycastbronzealloywork gear and a hardened steelalloyworm.Supportedbya4-pointcontactprecisionbearing,thisdriveisidealforlonglife and reliable duty on bridge-supporteddesigns.
Drive ControlAnintegralelectro-mechanicaldrivecontrolunitisprovidedoneverydriveunit.Thecontrolmechanism is unaffected by temperatureorotherambientconditionsandgivesaclearindicationofoperatingloadsfromaweatherproofenclosurebuilttoNEMA4standards.Remotetorqueindicationisalsoavailable.
Reactor Clarifier™ Solids Contact UnitsHighratesolidscontact units are generally used for watertreatmentsoftening,turbidityandcolorremoval. Inwastewatertreatment,these units are used for heavymetalremovalandbiologicaltertiarytreatment.
Flocculating UnitsFlocculating units are appliedtomanyofthesameapplicationsasthesolids-contactdesigns,exceptthoseassociated with chemical precipitation.Additionally,CFTypeunitscanbeusedforprimaryandsecondarymunicipalwastewatertreatmentwhereimprovedflocculationisdesired.
APPliCATiOn
nORMAl TREATMEnT OBJECTiVE
APPLICATIONSUPENDED SOLIDS
TURBIDITY COLOURCA&MGHARNESS
SILICA HEAVYMETALS PROPHATE OILNONSOLIDBOD&COD
Water Softening X X X X X
Surface Water XO XO XO X X X
MunicpalWastewater
XO X X XO X XO
PrimaryPulp&PaperWastewater
XO XO XO
MetalFinishing XO XO
SteelMill XO XO
SuspendedSolids XO X XO
Brine Conditioning XO X X
X-SOLIDCONTACTREACTORCLARIFIER™
O-FLOCCULATINGREACTORCLARIFIER™
Reactor Clarifier™ Solids Contact Clarifiers
Solids Contact Designs
Top left:42ftdiameterHRBTypeReactor Clarifier™ Unit with steel launders,inFlorida,USA
Top right:FiberglassReinforcedPlastic(FRP)laundersprovideforflexibilityinyourprocessapplicationneeds
Above left:Availableinsizesover200feet in diameter
Flowsheet CapabilitiesOvivocanhelpyouwiththedesignof yourtotalflowsheet,ensuringthatall your equipmentwillworktogetherforoptimalperformanceandeaseofoperation.
Tankage and ErectionOvivocantakethehassleoutofprojectmanagementandcoordinatingindependentcontractors,whomightnotbefamiliar with all the details necessary for the installation of your thickener orclarifier.Ourexperiencedtankageanderectioncrewscansaveyoutime and money by doing all the field worktodeliveryouatrouble-freemachine.
Upgrades and RetrofitsSedimentation technology is constantlyadvancing.Wecanshowyouhowtoincorporatestate-of-the-artdesignimprovementsintoyourexistingthickenerorclarifier.Manyupgradescanpayforthemselvesinamatterofmonthsandhelpincreasecapacityaswellasimproveperformance.