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Solberg - Heavy Oil

Jun 04, 2018

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    Extra Heavy Oil in CanadaSeparasjonsteknologi 2007, 26.09.2007By Martin V. Solberg, Statoil ASA

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    Why Heavy- and Extra Heavy Oil?

    Sources of new project liquids for majors (Source: Gordon Energy Solutions)

    Statoil EHO Experience:

    Sincor, Venezuela In production, 200 000bbl/d

    Statoil North American Oil Sands Corporation (NAOSC), Canada First production is planned for late 2009/early 2010 from the Leismer demonstration

    project (10 000 bbl/d). The portfolio is expected to yield more than 200,000 barrels per

    day at the end of next decade.

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    What is Heavy Oil?

    Model of Asphaltene in Venezuelan Crude; Viscosity & densities(Image Source: www.uic.edu/Unknown)

    High density and viscosity Heavy Oil: Density from 20 to 10 API with

    reservoir viscosity in the range of about 50 to 2000 cp.

    Extra Heavy Oil: Density less than 10 API withreservoir viscosity higher than 1000 cp.

    Low hydrogen to carbon ratios

    High boiling point and a high molecular weight (e.g. C60+)

    Typically high contents of aromatics, asphaltenes, heavy

    metals, sulphur, nitrogen, wax, resins, naphtenic acids andnaturally occurring emulsifiers and foaming components

    Specialized refining processing is often required

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    Heavy Oil

    U p s t r e am

    Conventional OilsValue Chain & Production Methods

    Condensate

    Dilbit

    Syncrude

    Synbit

    Syncrude

    U p gr a d er

    Naphta

    Dilbit

    M ar k e t

    R ef i n er y

    Naphta

    Gasoline

    Diesel

    Etc.

    Asphalt

    Crude

    Mi ni n

    g

    R e s er v oi r

    EHOSand

    R e s er v oi r

    C ol d

    EHO / HO

    R e s er v oi r

    H o t EHO/Bitumen

    & Water emulsion

    Steam

    R e s er v oi r

    V a p ex

    Solvent

    DilutedEHO/Bitumen

    R e s er v oi r

    I n- s i t u

    c om b u s t i on

    EHO / HO

    Air

    U p s t r e am

    R e s er v oi r

    Crude

    Pressure Support

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    Mining Typically reservoir depth

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    Steam Assisted Gravity Drainage (SAGD)

    SAGD is typically suitable for :

    Reservoir depth >100 m

    Solid or liquid bitumen at reservoir T&P

    Reservoir pressure < critical pressure for water/steam

    (Image Source: http://www.statoil.com/)

    Reservoir is heatedwith steam to makethe oil mobile

    Bitumen/wateremulsion is pumped

    up to the surface at

    Production Pads

    Separation ofbitumen, water, gasand sand at a Central

    Processing Facility

    Water is recycled forsteam generation

    Bitumen is diluted orupgraded

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    SAGD Facilities

    Production Pads Gathering networks

    Central Processing Facility (CPF) Water Treatment Steam generation Separation

    SAGD Facilities; SAGD CPF and PAD, Alberta, Canada (Image Source: Internet)

    Simplified SAGD process scheme (Image Source: Statoil/MEG Worley Parson)

    CPF

    Pads

    Wellpairs

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    Challeng es Vulnerable En vironment Wetlands , Wildlife, Ac cess Roads &

    Pipelines,

    Aboriginals/Fir st Nations Water

    Make-up water & Disposal without interference ofground water

    Process Wastes Project Execution Challenges

    Location, Transportation, Skilled Personnel Emissions to Air

    Global Emissions: CO2 Local Emissions: NOx, SOx, etc.

    (Image Source: David Dodge, The Pembina Institute)

    http://images.google.com/imgres?imgurl=http://www.galleryone.com/images/bateman/bateman_-_swift_fox_study.jpg&imgrefurl=http://www.galleryone.com/bateman_s.htm&h=455&w=609&sz=47&hl=en&start=10&um=1&tbnid=tzbuuqC-5dAf4M:&tbnh=102&tbnw=136&prev=/images%3Fq%3DSwift%2BFox%2B%26svnum%3D10%26um%3D1%26hl%3Den%26rls%3Dcom.microsoft:en-UShttp://images.google.com/imgres?imgurl=http://www.galleryone.com/images/bateman/bateman_-_swift_fox_study.jpg&imgrefurl=http://www.galleryone.com/bateman_s.htm&h=455&w=609&sz=47&hl=en&start=10&um=1&tbnid=tzbuuqC-5dAf4M:&tbnh=102&tbnw=136&prev=/images%3Fq%3DSwift%2BFox%2B%26svnum%3D10%26um%3D1%26hl%3Den%26rls%3Dcom.microsoft:en-UShttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1123731&oPHOTO_PATH=photo/PARK/09_93/10_01/127Q.jpghttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1122701&oPHOTO_PATH=photo/PARK/09_90/10_02/75Q.jpghttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1123731&oPHOTO_PATH=photo/PARK/09_93/10_01/127Q.jpghttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1123731&oPHOTO_PATH=photo/PARK/09_93/10_01/127Q.jpghttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1122701&oPHOTO_PATH=photo/PARK/09_90/10_02/75Q.jpghttp://images.google.com/imgres?imgurl=http://www.galleryone.com/images/bateman/bateman_-_swift_fox_study.jpg&imgrefurl=http://www.galleryone.com/bateman_s.htm&h=455&w=609&sz=47&hl=en&start=10&um=1&tbnid=tzbuuqC-5dAf4M:&tbnh=102&tbnw=136&prev=/images%3Fq%3DSwift%2BFox%2B%26svnum%3D10%26um%3D1%26hl%3Den%26rls%3Dcom.microsoft:en-UShttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1123764&oPHOTO_PATH=photo/PARK/09_93/10_01/76Q.jpghttp://www.pc.gc.ca/apps/dmm/page2_E.asp?oPHOTO_ID=1123731&oPHOTO_PATH=photo/PARK/09_93/10_01/127Q.jpg
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    Opportunities Improved well-control & reservoir knowledge = reduced SOR

    CO2 capturing & deposit

    Technology advancements: Water Treatment, Steam Generation & Zero Liquid Discharge

    Alternative production methods

    Cogeneration Value chain optimisations and synergies

    Facility and environment monitoring and continious follow-up

    Reclamation of land & planting of trees Future developement of cities and industry in the area

    ICO2N is a CO2 capture and disposal organisation (Photo: David Dodge, The Pembina Institute);

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    Questions ?

    Oil Sand, EHO, Syncrude, Processing Facility, SAGD Facility with Pads(Image Source: Unknown (Internet) / Encana / Google Earth)