DOUBLE SLOPE TYPE SOLAR STILL Department Of Mechanical Engineering Page 1 MAHARANA INSTITUTE OF TECHNOLOGY AND SCIENCES GAURA, MOHANLALGANJ, LUCKNOW A Project Report On “CONSTRUCTION OF DOUBLE SLOPE TYPE SOLAR STILL” Submitted in partial fulfillment for the award of the degree of Bachelor of Technology In Mechanical Engineering From UTTAR PRADESH TECHNICAL UNIVERSITY, LUCKNOW GUIDED BY SUBMITTED BY Mr AMIT SHUKLA DEVENDRA PRATAP SINGH Lecturer, Mech.Dept KUNWAR VEER VIKRAM SINGH MITS, Lko VINAY SINGH CHAUHAN (MECHANICAL IV th Year) SUBMITTED TO- DEPARTMENT OF MECHANICAL ENGINEERING
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DOUBLE SLOPE TYPE SOLAR STILL
Department Of Mechanical Engineering Page 1
MAHARANA INSTITUTE OF TECHNOLOGY AND SCIENCES
GAURA, MOHANLALGANJ, LUCKNOW
A Project Report
On “CONSTRUCTION OF DOUBLE SLOPE TYPE SOLAR STILL”
Submitted in partial fulfillment for the award of the degree of
Bachelor of Technology In
Mechanical Engineering From
UTTAR PRADESH TECHNICAL UNIVERSITY, LUCKNOW
GUIDED BY SUBMITTED BY
Mr AMIT SHUKLA DEVENDRA PRATAP SINGH
Lecturer, Mech.Dept KUNWAR VEER VIKRAM SINGH
MITS, Lko VINAY SINGH CHAUHAN
(MECHANICAL IVth Year)
SUBMITTED TO-
DEPARTMENT OF MECHANICAL ENGINEERING
DOUBLE SLOPE TYPE SOLAR STILL
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ACKNOWLEDGEMENT
We take this momentous opportunity to express our heartfelt gratitude, ineptness & regards to
vulnerable and highly esteemed guide, Mr. Amit Shukla, Lecturer, Department of Mechanical
Engineering, MITS for providing us an opportunity to present our project on
“CONSTRUCTION OF DOUBLE SLOPE TYPE SOLAR STILL”.
We with full pleasure converge our heartiest thanks to Project coordinators Mr.
Kunal Gupta and Ms. Prachi Dixit, Lecturer, Department of Mechanical Engineering, MITS for
their invaluable advice and wholehearted cooperation without which this project would not have
seen the light of day.
We attribute hearties thanks to all the faculty of the department of Mechanical
Engineering and friends for their valuable advice and encouragement.
DISTILLATION: The saline water is evaporated using thermal energy and the resulting
steam is collected and condensed as final product.
VAPOR COMPRESSION: Here water vapor from boiling water is compressed
adiabatically and vapor gets superheated. The superheated vapor is first cooled to saturation
temperature and then condensed at constant pressure.
REVERSE OSMOSIS: Here saline water is pushed at high pressure through special
membranes allowing water molecules pass selectively and not the dissolved salts.
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Benefits of Distillation:-
Finally we decided to go by distillation method owing to the following benefits:-
1. It produces water of high quality.
2. Maintenance is almost negligible.
3. Any type of water can be purified into potable water by means of this process
4. The system will not involve any moving parts and will not require electricity to Operate.
5. Wastage of water will be minimum.
NEEDS AND SPECIFICATIONS OF WATER PURIFICATION
Our project centers on converting the roughly 99.6% of water that is, in its natural form,
undrinkable, into clean and usable water. After researching and investigation, we outlined our
needs to be the following:-
1. Able to purify water from virtually any source, included the ocean
2. Relatively inexpensive to remain accessible to a wide range of audiences
3. Easy to use interface
4. Intuitive setup and operation
5. Provide clean useful drinking water without the need for an external energy source
6. Reasonably compact and portable
Our aim is to accomplish this goal by utilizing and converting the incoming radioactive power
of the sun's rays to heat and distill dirty and undrinkable water, converting it into clean drinkable
water. A solar parabolic trough is utilized to effectively concentrate and increase the solid angle
of incoming beam radiation, increasing the efficiency of the system and enabling higher water
temperatures to be achieved.
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INSPIRATION AND MOTIVATION
Solar still is a device that produces pure water without the use of any conventional source of
energy. We have non-conventional sources of energy (sunlight, wind etc.) available in abundant
amount especially sunlight which can be harnessed for useful purposes. The demand for pure
water is rising and we have an abundant amount of brackish or saline water which can be used
for harnessing usable water to meet the present demand. Solar energy being a cheap source of
energy can be utilized for producing fresh water. It is also an eco-friendly process and does not
require any skilled labour for its operation or maintenance. The installation cost is also low.
Despite being uneconomical it has proved to be one of the best desalination systems. A number
of basin-type solar still plants having areas greater than 100 m2 are in operation in many parts of
the world.
About 70% of the planet is covered in water, yet of all of that, only around 2% is fresh water, and of that 2%, about 1.6% is locked up in polar ice caps and glaciers. So of all of the earth’s water, 98% is saltwater, 1.6% is polar ice caps and glaciers, and 0.4% is drinkable water from underground wells or rivers and streams. And despite the amazing amount of technological progress and advancement that the current world we live in has undergone, roughly 1 billion people, or 14.7% of the earth’s population, still do not have access to clean, safe drinkable water. A few of the negative results of this water crisis are: • Inadequate access to water for sanitation and waste disposal • Groundwater over drafting (excessive use) leading to diminished agricultural yields • Overuse and pollution of the available water resources harming biodiversity • Regional conflicts over scarce water resources In addition to these problems, according to Water Partners International, waterborne diseases and the absence of sanitary domestic water is one of the leading causes of death worldwide. For children less than 5 years old, waterborne disease is the leading cause of death, and at any given moment, roughly half of all hospital beds are filled with patients suffering from water-related diseases. Clearly, having affordable potable water readily available to everyone is an important and pressing issue facing the world today.
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SOLAR WATER DISTILLATION
Solar energy is a very large, inexhaustible source of energy. The power from the sun intercepted
by the earth is approximately 1.8×1011MW, which is many thousands times larger than the
present all commercial energy consumption rate on the earth. Thus in principle, solar energy
could supply all the present and future energy needs of the world on a continuous basis. This
makes it one of the most promising of all the unconventional energy sources. In addition to its
size, solar energy has two other factors in its favor. Firstly, unlike fossil fuels and nuclear power,
it is an environmentally clean source of energy. Secondly, it is free and available in adequate
quantity.
Solar water distillation is a solar technology with a very long history and installations were built
over 2000 years ago, although to produce salt rather than drinking water. Documented use of
solar stills began in the sixteenth century. An early large-scale solar still was built in 1872 to
supply a mining community in Chile with drinking water. Mass production occurred for the first
time during the Second World War when 200,000 inflatable plastic stills were made to be kept in
life-crafts for the US Navy.
Human beings need 1 or 2 liters of water a day to live. The minimum requirement for normal life
in developing countries (which includes cooking, cleaning and washing clothes) is 20 liters per
day .Yet some functions can be performed with salty water and a typical requirement for distilled
water is 5 liters per person per day. Therefore 2m2 of solar still are needed for each person
served. Solar stills should normally only be considered for removal of dissolved salts from water.
For output of 1m3/day or more, vapour compression or flash evaporation will normally be least
cost.
Solar distillation systems can be small or large. They are designed either to serve the needs of a
single family, producing from ½ to 3 gallons of drinking water a day on the average, or to
produce much greater amounts for an entire neighborhood or village. In some parts of the world
the scarcity of fresh water is partially overcome by covering shallow salt water basins with glass
in greenhouse-like structures. These solar energy distilling plants are relatively inexpensive, low-
technology systems, especially useful where the need for small plants exists.
Solar distillation of potable water from saline (salty) water has been practiced for many years in
tropical and sub-tropical regions where fresh water is scare. However, where fresh water is
plentiful and energy rates are moderate, the most cost-effective method has been to pump and
purify.
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Distillation is one of many processes available for water purification, and sunlight is one of
several forms of heat energy that can be used to power that process. To dispel a common belief,
it is not necessary to boil water to distill it. Simply elevating its temperature, short of boiling,
will adequately increase the evaporation rate. In fact, although vigorous boiling hastens the
distillation process it also can force unwanted residue into the distillate, defeating purification.
Solar distillation is a relatively simple treatment of brackish (i.e. contain dissolved salts) water
supplies. In this process, water is evaporated; using the energy of the sun then the vapour
condenses as pure water. This process removes salts and other impurities. Solar distillation is
used to produce drinking water or to produce pure water for lead acid batteries, laboratories,
hospitals and in producing commercial products such as rose water. It is recommended that
drinking water has 100 to 1000 mg/l of salt to maintain electrolyte levels and for taste. Some
saline water may need to be added to the distilled water for acceptable drinking water.
Generally, solar stills are used in areas where piped or well water is impractical. Such areas
include remote locations or during power outages .Distillation are therefore normally considered
only where there is no local source of fresh water that can be easily pumped or lifted. One of the
main setbacks for solar desalination plant is the low thermal efficiency and productivity. In areas
that frequently loss power, Solar stills can provide an alternate source of clean water. A large use
of solar stills is in developing countries where the technology to effectively distill large
quantities of water has not yet arrived.
BASIC CONCEPT OF SOLAR WATER DISTILLATION
The basic principles of solar water distillation are simple yet effective, as distillation replicates
the way nature makes rain. The sun's energy heats water to the point of evaporation. As the water
evaporates, water vapor rises, condensing on the glass surface for collection. This process
removes impurities such as salts and heavy metals as well as eliminates microbiological
organisms. The end result is water cleaner than the purest rainwater. The Sol Aqua still is a
passive solar distiller that only needs sunshine to operate. There are no moving parts to wear out.
The energy required to evaporate water, called the latent heat of vaporization of water, is 2260
kilojoules per kilogram (kJ/kg). This means that ‘to produce 1 litre (i.e. 1kg as the density of water
is 1kg/litre) of pure water by distilling brackish water requires a heat input of 2260kJ.’
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The distilled water from a Sol Aqua still does not acquire the "flat" taste of commercially
distilled water since the water is not boiled (which lowers pH). Solar stills use natural
evaporation and condensation, which is the rainwater process. This allows for natural pH
buffering that produces excellent taste as compared to steam distillation. Solar stills can easily
provide enough water for family drinking and cooking needs.
Solar distillers can be used to effectively remove many impurities ranging from salts to
microorganisms and are even used to make drinking water from seawater. Sol Aqua stills have
been well received by many users, both rural and urban, from around the globe. Sol Aqua solar
distillers can be successfully used anywhere the sun shines.
The Sol Aqua solar stills are simple and have no moving parts. They are made of quality
materials designed to stand-up to the harsh conditions produced by water and sunlight. Operation
is simple: water should be added (either manually or automatically) once a day through the still's
supply fill port. Excess water will drain out of the overflow port and this will keep salts from
building up in the basin. Purified drinking water is collected from the output collection port.
PRINCIPLE OF SOLAR STILL
Solar still works on the principle of solar distillation. A solar still duplicates the way as rain
water i.e. evaporation and condensation. Saline water is filled in the black painted basin of the
solar still. This is enclosed in a completely air tight surface. A sloping transparent cover is
provided at the top. Then solar radiations are allowed to fall on it. Solar radiation is transmitted
through the cover and is absorbed in the black lining. The distillator is designed so that an
efficient amount of solar radiations get trapped inside it. This increases the internal temperature
of distillator causing the saline water to evaporate leaving behind all the salt contents,
insecticides, herbicides, bacteria, viruses etc.
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The resulting vapour rises and condenses as pure water on the underside of the cover and is
collected in the condensate channel due to the inclination provided to the glass covers. Finally
fresh water is obtained.
• Solar still works on the principle of evaporation and condensation.
• Solar radiation falls on the solar still.
• These radiations are trapped inside the solar still.
• This evaporates the water leaving behind all the salt contents and other impurities.
• Resulting vapour rises and condenses on the glass cover and is collected in the
condensate channel.
WORKING OF SOLAR STILL
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Solar stills are called stills because they distill, or purify water. A solar still operates on the same
principle as rainwater: evaporation and condensation. The water from the oceans evaporates,
only to cool, condense, and return to earth as rain. When the water evaporates, it removes only
pure water and leaves all contaminants behind. Solar stills mimic this natural process.
A solar still has a top cover made of glass, with an interior surface made of a waterproof
membrane. This interior surface uses a blackened material to improve absorption of the sun's
rays. Water to be cleaned is poured into the still to partially fill the basin. The glass cover allows
the solar radiation (short-wave) to pass into the still, which is mostly absorbed by the blackened
base.
The water begins to heat up and the moisture content of the air trapped between the water surface
and the glass cover increases.
The base also radiates energy in the infra-red region (long-wave) which is reflected back into the
still by the glass cover, trapping the solar energy inside the still (the "greenhouse" effect). The
heated water vapor evaporates from the basin and condenses on the inside of the glass cover.
In this process, the salts and microbes that were in the original water are left behind. Condensed
water trickles down the inclined glass cover to an interior collection trough and out to a storage
bottle. There are no moving parts in Solar still and only the sun’s energy is required for
operation.
The still is filled each morning or evening, and the total water production for the day is collected
at that time. The still will continue to produce distillate after sundown until the water temperature
cools down. Feed water should be added each day that roughly exceeds the distillate production
to provide proper flushing of the basin water and to clean out excess salts left behind during the
evaporation process.
The most important elements of the design are the sealing of the base with black.
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DESIGN OBJECTIVES OF SOLAR STILL
For high efficiency the solar still should maintain:-
A high feed (undistilled) water temperature
A large temperature difference between feed water and condensing surface
Low vapour leakage.
A high feed water temperature can be achieved if:-
A high proportion of incoming radiation is absorbed by the feed water as heat. Hence low
absorption glazing and a good radiation absorbing surface are required.
Heat losses from the floor and walls are kept low.
The water is shallow so there is not so much to heat.
A large temperature difference can be achieved if:-
The condensing surface absorbs little or none of the incoming radiation
Condensing water dissipates heat which must be removed rapidly from the condensing surface
by, for example, a second flow of water or air, or by condensing at night.
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DESIGN CONSIDERATIONS
Different designs of solar still have emerged. The single effect solar still is a relatively simple
device to construct and operate. However, the low productivity of the Solar still triggered the
initiatives to look for ways to improve its productivity and Efficiency.
Solar Stills may be classified into passive and active methods.
Passive Solar Still- Passive methods include the use of dye or charcoal to increase the solar
absorptivity of water, applying good insulation, lowering the water depth in the basin to lower its
thermal capacity, ensuring vapor tightness, using black gravel and rubber, using floating
perforated black plate, and using reflective side walls.
Active Solar Still- Active methods include the use of solar collector or waste heat to heat the
basin water, the use of internal and external condensers or applying vacuum inside the solar still
to enhance the evaporation/condensation processes, and cooling the glass cover to increase the
temperature difference between the glass and the water in the basin and hence increases the rate
of evaporation.
Single-basin stills have been much studied and their behavior is well understood. The efficiency
of solar stills which are well-constructed and maintained is about 50% although typical
efficiencies can be 25%. Daily output as a function of solar irradiation is greatest in the early
evening when the feed water is still hot but when outside temperatures are falling. At very high
air temperatures such as over 45ºC, the plate can become too warm and condensation on it can
become problematic, leading to loss of efficiency.
Some problems with solar stills which would reduce their efficiency include:-
Poor fitting and joints, which increase colder air flow from outside into the still.
Cracking, breakage or scratches on glass, which reduce solar transmission or let in air.
Growth of algae and deposition of dust, bird droppings, etc. To avoid this still need to be
cleaned regularly every few days.
Damage over time to the blackened absorbing surface.
Accumulation of salt on the bottom, which needs to be removed periodically.
The saline water in the still is too deep, or dries out. The depth needs to be maintained at around
20mm.
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LITERATURE REVIEW
The various factors affecting the performance of the solar still are solar intensity, wind velocity,
ambient temperature, water glass temperature difference, free surface area of water, absorber
plate area, temperatures of inlet water, glass angle and depth of water. The solar intensity, wind
velocity and ambient temperature cannot be controlled as they are metrological parameters
whereas the remaining parameters, free surface area of water, absorber plate area, temperatures
of inlet water, glass angle and depth of water can be varied to enhance the productivity of the
solar stills.
By considering the various factors affecting the productivity of the solar still, various
modifications are being made to enhance the productivity of the solar still.
Bassam et al. used sponges to increase the free surface area of the water in the solar still. Due to
capillary action, water is sucked by the sponges. The yield of solar still mainly depends on the
difference between water and glass cover temperatures which acts as a driving force of the
distillation process. Productivity of the solar still also increases with increase in absorber area.
A single-stage basin–type solar still, a storage tank and a conventional flat-plate collector were
connected together in order to study the effect of augmentation on the still. This increased the
temperature of saline water.
Voropoulos et al. Studied the behaviour of a solar still in which a thermal storage tank with hot
water is integrated. On evaluation it lead to higher distilled water output due to higher basin
water temperature as a result of hot storage tank water. The integration of the storage tank is
done in such a way that a compact solar distillation system is formed.
Singh and Tiwari found that annual yield of the solar still is maximized when the condensing
glass cover inclination is equal to the latitude of the place.
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MODES OF HEAT TRANSFER
Heat transfer describes the exchange of thermal energy, between physical systems depending on
the temperature and pressure, by dissipating heat. Systems which are not isolated may decrease
in entropy. Most objects emit infrared thermal radiation near room temperature. The fundamental
modes of heat transfer are conduction or diffusion, convection, advection and radiation.
The exchange of kinetic energy of particles through the boundary between two systems is at a
different temperature from another body or its surroundings. Heat transfer changes the internal
energy of both systems involved according to the First Law of Thermodynamics. [1] The Second
Law of Thermodynamics defines the concept of thermodynamic entropy, by measurable heat
transfer.
Heat is defined in physics as the transfer of thermal energy across a well-defined boundary
around a thermodynamic system. The thermodynamic free energy is the amount of work that a
thermodynamic system can perform. Enthalpy is a thermodynamic potential, designated by the
letter "H” that is the sum of the internal energy of the system (U) plus the product of pressure (P)
and volume (V). Joule is a unit to quantify energy, work, or the amount of heat.
Heat transfer is a process function (or path function), as opposed to functions of state; therefore,
the amount of heat transferred in a thermodynamic process that changes the state of a system
depends on how that process occurs, not only the net difference between the initial and final
states of the process.
In engineering contexts, the term heat is taken as synonymous to thermal energy. This usage has
its origin in the historical interpretation of heat as a fluid (caloric) that can be transferred by
various causes, and that is also common in the language of laymen and everyday life.
The fundamental modes of heat transfer are:-
1-CONDUCTION
2-CONVECTION
3-RADIATION
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MECHANISMS OF HEAT TRANSFER
CONDUCTION
The transfer of energy between objects that are in physical contact. Thermal conductivity is the
property of a material to conduct heat and evaluated primarily in terms of Fourier's Law for heat
conduction.
CONVECTION
The transfer of energy between an object and its environment, due to fluid motion. The average
temperature is a reference for evaluating properties related to convective heat transfer.
RADIATION
The transfer of energy from the movement of charged particles within atoms is converted to
electromagnetic radiation.
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CONDUCTION
On a microscopic scale, heat conduction occurs as hot, rapidly moving or vibrating atoms and
molecules interact with neighboring atoms and molecules, transferring some of their energy
(heat) to these neighboring particles. In other words, heat is transferred by conduction when
adjacent atoms vibrate against one another, or as electrons move from one atom to another.
Conduction is the most significant means of heat transfer within a solid or between solid objects
in thermal contact. Fluids—especially gases—are less conductive. Thermal contact conductance
is the study of heat conduction between solid bodies in contact.
Steady state conduction (see Fourier's law) is a form of conduction that happens when the
temperature difference driving the conduction is constant, so that after an equilibration time, the
spatial distribution of temperatures in the conducting object does not change any further. In
steady state conduction, the amount of heat entering a section is equal to amount of heat coming
out.
Transient conduction occurs when the temperature within an object changes as a function of
time. Analysis of transient systems is more complex and often calls for the application of
approximation theories or numerical analysis by computer.
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CONVECTION
The flow of fluid may be forced by external processes, or sometimes (in gravitational fields) by
buoyancy forces caused when thermal energy expands the fluid (for example in a fire plume),
thus influencing its own transfer. The latter process is often called "natural convection". All
convective processes also move heat partly by diffusion, as well. Another form of convection is
forced convection. In this case the fluid is forced to flow by use of a pump, fan or other
mechanical means. Convective heat transfer, or convection, is the transfer of heat from one place
to another by the movement of fluids, a process that is essentially the transfer of heat via mass
transfer. Bulk motion of fluid enhances heat transfer in many physical situations, such as (for
example) between a solid surface and the fluid. Convection is usually the dominant form of heat
transfer in liquids and gases. Although sometimes discussed as a third method of heat transfer,
convection is usually used to describe the combined effects of heat conduction within the fluid
(diffusion) and heat transference by bulk fluid flow streaming. The process of transport by fluid
streaming is known as advection, but pure advection is a term that is generally associated only
with mass transport in fluids, such as advection of pebbles in a river. In the case of heat transfer
in fluids, where transport by advection in a fluid is always also accompanied by transport via
heat diffusion (also known as heat conduction) the process of heat convection is understood to
refer to the sum of heat transport by advection and diffusion/conduction.
Free, or natural, convection occurs when bulk fluid motions (steams and currents) are caused by
buoyancy forces that result from density variations due to variations of temperature in the fluid.
Forced convection is a term used when the streams and currents in the fluid are induced by
external means—such as fans, stirrers, and pumps—creating an artificially induced convection
current.
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RADIATION
Thermal radiation occurs through a vacuum or any transparent medium (solid or fluid). It is the
transfer of energy by means of photons in electromagnetic waves governed by the same laws.
Earth’s radiation balance depends on the incoming and the outgoing thermal radiation, Earth's
energy budget. Anthropogenic perturbations in the climate system are responsible for a positive
radiative forcing which reduces the net long wave radiation loss out to Space.
Thermal radiation is energy emitted by matter as electromagnetic waves, due to the pool of
thermal energy in all matter with a temperature above absolute zero. Thermal radiation
propagates without the presence of matter through the vacuum of space.
Thermal radiation is a direct result of the random movements of atoms and molecules in matter.
Since these atoms and molecules are composed of charged particles (protons and electrons), their
movement results in the emission of electromagnetic radiation, which carries energy away from
the surface.
The Stefan-Boltzmann equation, which describes the rate of transfer of radiant energy, is as
follows for an object in a vacuum:
For radiative transfer between two objects, the equation is as follows
Where Q is the rate of heat transfer, ε is the emissivity (unity for a black body), σ is the Stefan-
Boltzmann constant, and T is the absolute temperature (in Kelvin or Rankine). Radiation is
typically only important for very hot objects, or for objects with a large temperature difference.
Radiation from the sun, or solar radiation, can be harvested for heat and power. Unlike
conductive and convective forms of heat transfer, thermal radiation can be concentrated in a
small spot by using reflecting mirrors, which is exploited in concentrating solar power
generation. For example, the sunlight reflected from mirrors heats the PS10 solar power tower
and during the day it can heat water to 285 °C (545 °F).
Radiation can be of two types:-
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DIRECT RADIATION - The solar radiation that reaches the earth surface without being
diffused i.e. reaches the surface of earth directly, is called Direct or Beam radiation.
DIFFUSE RADIATION - As sunlight passes through the atmosphere, some part of it is
absorbed, scattered and reflected by air molecule, water vapour, clouds, dust and pollutants. This
is called Diffuse or Sky radiation.
RADIATION PROPERTIES
TRANSMITIVITY
The fraction of radiation transmitted by the surface is termed as Transmitivity. It is denoted by
‘τ’.
REFLECTIVITY
The fraction of radiation reflected by the surface is termed as Reflectivity. It is denoted by ‘ρ’.
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ABSORPTIVITY
The fraction of irradiation absorbed by the surface is termed as Absorptivity. It is denoted by ‘α’.
EMMISITIVITY
It is the measure of ability of a surface to emit radiation energy in comparison to a Black body at
the same temperature. It is denoted by ‘ε’.
IRRADIATION
Process by which an object is exposed to radiation is called Irradiation.
For opaque body, τ=0. Therefore α + ρ=0.
For transparent body, α=ρ=0. Therefore τ=1.
For white body, τ=0, α=0. Therefore ρ=1.
For a black body, τ=0, α=1, Therefore ρ=0.
CONCEPTS FOR MAKING A GOOD SOLAR STILL
The cover can be either glass or plastic. Glass is preferable to plastic because most plastic
degrades in the long term due to ultra violet light from sunlight and because it is more difficult
for water to condense onto it. Tempered low-iron glass is the best material to use because it is
highly transparent and not easily damaged (Scharl & Harrs, 1993). However, if this is too
expensive or unavailable, normal window glass can be used. This has to be 4mm think or more
to reduce breakages. Plastic (such as polyethylene) can be used for short-term use. Stills with a
single sloping cover with the back made from an insulating material do not suffer from a very
low angle cover plate at the back reflecting sunlight and thus reducing efficiency. It is important
for greater efficiency that the water condenses on the plate as a film rather than as droplets,
which tend to drop back into the saline water. For this reason the plate is set at an angle of 15° to
25º. The condensate film is then likely to run down the plate and into the run off channel.
α+ ρ+ τ=1
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Brick, sand concrete , waterproofed concrete, copper or Aluminium (highly efficient) can be
used for the basin of a long-life still if it is to be manufactured on-site, but for factory-
manufactured stills, prefabricated Ferro-concrete can be used. Moulding of stills from fiberglass
was tried in Botswana but in this case was more expensive than a brick still and more difficult to
insulate sufficiently, but has the advantage of the stills being transportable. By placing a fan in
the still it is possible to increase evaporation rates. However, the increase is not large and there is
also the extra cost and complication of including and powering a fan in what is essentially quite a
simple piece of equipment. Fan assisted solar desalination would only really be useful if a
particular level of output is needed but the area occupied by the stills is restricted, as fan
assistance can enable the area occupied by a still to be reduced for a given output.
Sufficient Insulations of wool, Thermocol, sealants etc. are provided inside the Basin in order to
prevent loss of heat.
DESIGN TYPES AND THEIR PERFORMANCE
Single-basin stills have been much studied and their behavior is well understood. Efficiencies of
25% are typical. Daily output as a function of solar irradiation is greatest in the early evening
when the feed water is still hot but when outside temperatures are falling.
Multiple-effect basin stills have two or more compartments. The condensing surface of the
lower compartment is the floor of the upper compartment. The heat given off by the condensing
vapour provides energy to vaporize the feed water above. Efficiency is therefore greater than for
a single-basin still typically being 35% or more but the cost and complexity are correspondingly
higher.
In a wick still, the feed water flows slowly through a porous, radiation-absorbing pad (the wick).
Two advantages are claimed over basin stills. First, the wick can be tilted so that the feed water
presents a better angle to the sun (reducing reflection and presenting a large effective area).
Second, less feed water is in the still at any time and so the water is heated more quickly and to a
higher temperature.
Simple wick stills are more efficient than basin stills and some designs are claimed to cost less
than a basin still of the same output.
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Emergency still - To provide emergency drinking water on land, a very simple still can be made.
It makes use of the moisture in the earth. All that is required is a plastic cover, a bowl or bucket,
and a pebble.
Hybrid designs - There are a number of ways in which solar stills can usefully be combined
with another function of technology.
Three examples are given:
a) Rainwater collection:-By adding an external gutter, the still cover can be used for rainwater
collection to supplement the solar still output.
b) Greenhouse-solar still:-The roof of a greenhouse can be used as the cover of a still.
c) Supplementary heating: - Waste heat from an engine or the condenser of a refrigerator can be
used as an additional energy input.
CONCENTRATING COLLECTOR STILL MULTIPLE TRAY TILTED STILL
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TILTED WICK SOLAR STILL BASIN STILL
After going through the various existing designs of solar stills there are a few facts that come to
picture:
1. The efficiency of single stage still is around 25%.
2. The efficiency of multistage stills is higher than 35%.
3. Mostly people use three staged stills because for more stages the cost outweighs the utility.
4. Most of the losses can be attributed to heat transfer losses.
5. Thermal losses are mostly in form of conduction and convection and very little by radiation –
owing to low temperatures. So we can assume radiative losses to be negligible.
Also the cost of a solar still which produces reasonable amount of purified water is high. The
cost of water produced by the still is high. This fact attributes to almost negligible penetration of
solar stills in Indian villages. While pursuing and pondering about the ways to reduce costs the
first factor that comes to mind is why not increase the efficiency. But as we all know this is much
easier said than done. After giving it a considerable thought we came up with a design that can
greatly improve the efficiency of a solar water distillation system by minimizing thermal losses.
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The equations governing the heat transfer rates are:-
a. Conduction
b. Convection
Both the losses are greatly dependent on the area and temperature difference between the
medium i.e., water and ambient. Hence if we can reduce temperature of the whole system we can
reduce the heat loss and hence improve the efficiency.
But reducing operating temperature will come at the cost of lower rated of evaporation and
consequently lower rated of condensation leading to slower distillation. So now the problem
boils down to increasing the rated of evaporation at lower temperature.
The Vapor Pressure of a liquid at a given temperature is a characteristic property of that liquid.
Vapor pressure of a liquid is intimately connected to boiling point.
The materials used for this type of still should have the following characteristics:
• Materials should have a long life under exposed conditions or be inexpensive enough to be replaced upon degradation.
• They should be sturdy enough to resist wind damage and slight earth movements.
• They should be nontoxic and not emit vapors or instill an unpleasant taste to the water under elevated temperatures.
• They should be able to resist corrosion from saline water and distilled water.
• They should be of a size and weight that can be conveniently packaged, and carried by local transportation.
• They should be easy to handle in the field.
Although local materials should be used whenever possible to lower initial costs and to facilitate any necessary repairs, keep in mind that solar stills made with cheap, unsturdy materials will not last as long as those built with more costly, high quality material. With this in mind, you must decide whether you want to build an inexpensive and thus short-lived still that needs to be replaced or repaired every few years, or build something more durable and lasting in the hope that the distilled water it produces will be cheaper in the long run. Of the low cost stills that have been built around the world, many have been abandoned. Building a more durable still that will last 20 years or more seems to be worth the additional investment.
Choosing materials for the components in contact with the water presents a serious problem. Many plastics will give water off a substance which can be tasted or smelled in the product
water, for periods of anywhere from hours to years.
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CAPABILITIES
A solar still operates using the basic principles of evaporation and condensation. The
contaminated feed water goes into the still and the sun's rays penetrate a glass surface causing the
water to heat up through the greenhouse effect and subsequently evaporate. When the water
evaporates inside the still, it leaves all contaminants and microbes behind in the basin. The
evaporated and now purified water condenses on the underside of the glass and runs into a
collection trough and then into an enclosed container. In this process the salts and microbes that
were in the original feed water are left behind. Additional water fed into the still flushes out
concentrated waste from the basin to avoid excessive salt build-up from the evaporated salts. A
solar still effectively eliminates all waterborne pathogens, salts, and heavy metals. Solar still
technologies bring immediate benefits to users by alleviating health problems associated with
water-borne diseases. For solar stills users, there is a also a sense of satisfaction in having their
own trusted and easy to use water treatment plant on-site. Solar still production is a function of
solar energy (insolation) and ambient temperature. Typical production efficiencies for single
basin solar stills on the Border are about 60 percent in the summer and 50 percent during the
colder winter. Single basin stills generally produce about 0.8 liters per sun hour per square meter.
Given the smaller product water output for a solar still, the technology calls for a different
approach to providing purified water in that it only purifies the limited amounts of water that will
be ingested by humans. Water used to flush the toilet, take a bath, wash clothes, etc. does not
need to meet the same high level of purity as water that is ingested, and thus does not need to be
distilled. Solar stills have proven to be highly effective in cleaning up water supplies and in
providing safe drinking water. The effectiveness of distillation for producing safe drinking water
is well established and long recognized. Distillation is the only stand-alone point-of-use (POU)
technology with NSF (National Sanitation Foundation) certification for arsenic removal, under
Standard 62. Solar distillation removes all salts and heavy metals, as well as biological
contaminants.
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USER EXPERIENCES
Surveys were conducted on user satisfaction with project participants receiving cost- shared solar
distillers. Users were nearly unanimous that owning a solar still was good for them. Some
owners prized the idea of using alternative, clean energy to achieve their purposes, while at the
same time leaving only a small “footprint” on the planet. All were very enthused about the
economic benefits of using a solar distiller. They found that paying a relatively low price for a
still was a favorable alternative to having to buy water on a regular basis with no end in sight to
this routine. Others valued the independence and fascination they experienced from being
involved in the production of their own purified water. Most colonials residents often do not trust
their local water supply in those cases when there is one available (e.g., Columbus). While many
have noted a concern over local water supply color or odor, the overwhelming characteristic that
gains their attention is poor taste. There is a good deal of concern with taste, and most of those
interviewed noted that one of the reasons for wanting a water purification system was to improve
the taste of their local water supply. Since many of the local water supplies are high in salts and
minerals (e.g., iron or sulphur), they often have a marginal or poor taste. The solar stills were
considered useful by colonial residents to improve drinking water taste. Solar distillers were able
to meet all of the drinking and cooking water needs of a household. Not all of the households
receiving solar stills through pilot projects had stills optimally sized to meet all of their
wintertime water production needs, but about 40 percent of the households were completely
satisfied with their still water production. All households had sufficient water during the high
summertime production period, and it was during the wintertime where some families had
insufficient still water. Generally, it appears that for most Border households about 0.5 m2 meter
of solar still is needed per person to meet potable water needs consistently throughout the year.
Those households with insufficient wintertime still water production typically had 0.35 m2 or
less of still area per person. Survey results clearly indicate that only about a third of colonials
residents are willing or able to pay the full price of the solar still up front, because most simply
could not afford the higher up-front capital cost.
However, interest mounted greatly when the possibility of financing was mentioned. Thus, water
districts and others interested in providing potable water to Border colonials should consider
offering an option for still financing. To bolster interest, a clear, easy-to-follow breakdown of
cost payback should be provided. Prospective customers interest is peaked when they realize that
even at full price, a solar still can pay for itself in less than two years as compared to purchasing
bottled water. Some prospective customers would be delighted to know that savings over a
decade or more could be substantial and amount to thousands of dollars. Almost all of those
surveyed were using their solar stills regularly, thus now meeting most or all of their drinking
water and cooking water supply needs via solar distillation.
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Occasionally, still users had to supplement their still supply with store-bought water, especially
in the winter, when still production decreases to about half of summertime production. Yet the
need for purchasing bottled water from a store was greatly mitigated in all cases. Solar still
savings were approximately $150 - $200 a year per household instead of purchasing bottled
water. Solar still technology has gradually improved over the past decade along the Border. The
greatest problem for the first generation stills designed by EPSEA in the mid-1990‟s (an
improvement on the original McCracken solar still) was that when they dried out, the inner
membrane silicone lining would outgas. This in turn deposited a fine film on the underside of the
glass, causing the water droplets to bead up and falls back into the basin rather than trickle down
the glass to the collection trough and thus still water production drops dramatically (about 80%
or more drops). The first still used a food grade silicone and were made out of plywood and
concrete siding. It was found that the stills (3‟ x 8‟) were often producing far more water than
the users needed, especially in the summer. As time evolved, a second generation solar still was
developed made out of aluminum and smaller (3‟ x 6‟ and 3‟ x 3‟). The still was lighter, but
expensive to build.
ECONOMICS
Compared to purchasing comparable quantities of bottled water, the average return on
investment on a solar still for a family is typically a couple of years. Factoring in the health costs
of contaminated water, payback for a solar still can be immediate. Solar distillation is the
cheapest way to clean water for a household and is quite economical as compared to reverse
osmosis and electric distillation. A square meter for a single basin solar still costs about $400.
Many families in the U.S. colonies often spend from $8 to $12 per week on bottled water.
Likewise, in northern Mexico families often spend $3 - $5 per week on purified water. This
represents an investment of anywhere from $150 to $600 per year for bottled water. Thus, simple
payback on a solar still strictly compared to purchasing bottled water is typically within two to
three years. The levelized energy cost of solar distilled water is about US$.03 per liter, assuming
a ten year still lifetime. The first EPSEA stills have now been operating for a decade and are still
going strong.
The presented high performance solar distilled water plant can be a very economical, cost
effective, minimum maintenance and the zero energy cost option. Moreover, there is no pollution
involved.
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COST & MATERIALS FOR SOLAR STILL
Materials:-
1. The side and bottom walls need to be insulated. This can be achieved by using multilayered
insulator. Glass wool/Thermocol will be sand-witched between two metallic plates. This will
ensure negligible heat loss to the surroundings.
2. The main frame is composed of ALUMINIUM owing to its corrosion resistance, low weight,
long life and easy cleanability.
3. The inside of the complete distiller is coated with carbon black to increase absorption of
radiation.
4. The cover on the top is made of tempered glass so that the birds can’t see their reflection and
hence avoid nuisance.
Cost Analysis:-
1. Total cost of Aluminium box = Rs 1500
2. Cost of carbon black paint = Rs 100
3. Cost of tempered glass = Rs 1000
4. Cost of Reflector = Rs. 2000
5. Cost of insulation and sealing (UV Glue & Silicon Glue) = Rs. 2500
6. Cost of the hoisting mechanism and other auxiliaries = Rs 500
7. Cost of labour and machining = Rs 600
8. Cost of Temperature Sensor = Rs 2200
9. Cost of other parts (Table, Base, Pipings etc.) = Rs 450
10. Cost of Report Writing= Rs. 1500 (Typing, Editing, Color Printing, Binding)
Net cost of the Project = Rs 12350
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COST ANALYSIS AND MANUFACTURING
The per-liter cost of solar-distilled water can be calculated as follows:
(a) Estimate the usable lifetime of the still;
(b) Add up all the costs of construction, repair and maintenance (including labour) over its
lifetime; and
(c) Divide that figure by the still's total expected lifetime output in liters.
Such a cost estimate is only approximate since there are large uncertainties in both the lifetime
and the yield estimates. Costs are usually considerably higher than current water prices–which
explain why solar backyard stills are not yet marketed widely in India.
ASSEMBLING AND MANUFACTURE
Fabrication of the whole unit is pretty straight forward and involves metal cutting, welding, glass
cutting, sealing, painting and drilling. All these processes can be done at any local workshop
using simple machines – lathe, drill, welding, milling etc.
The steps in the process of assembling are outlined as follows:
1. The outer box made of ALUMINIUM will be fabricated first. It will be made of double
wall and will be filled with Thermocol to provide insulation.
2. Top Cover (Double slope Type) will be fabricated then. It will be supported by
Aluminium Fittings.
3. Condensate Channels will be made on the Top of Basin for the passage of condensed
pure water.
4. Water Inlet and Outlets have been made in Basin and Top Glass cover.ONE water inlet
and TWO water outlet.
5. Reflectors in order to increase efficiency are then fixed on two sides of glass cover.
6. Thermocouples which will indicate temperature inside still at various levels are then
attached.
7. The whole system is sealed using sealant to prevent the air from leaking in from the
atmosphere.
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CAD MODEL OF DOUBLE SLOPE TYPE SOLAR STILL
FRONT VIEW ISOMETRIC VIEW
TOP VIEW
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COMPONENTS OF SOLAR STILL
Solar still is a simple device which can convert available water or brackish water into portable
water by using solar energy. Main components of solar still are:
1. BASIN: It is the part of the system in which the water to be distilled is kept. It is
therefore essential that it must absorb solar energy. Hence, it is necessary that the
material has high absorptivity or very less reflectivity and very less transmitivity. These
are the criteria for selecting the basin materials.
2. CONDENSATE CHANNEL: It is the part of the system in which condensed water
is collected. Sheet of required dimension is first cut out, and then it is folded by using the
folding machine.
3. BLACK LINER: Solar radiation transmitted through transparent cover is absorbed in
the black lining. Black bodies are good absorbers. Black paint is used as liner.
4. TRANSPARENT COVER: Glazing glass is used and thickness of 5 mm is
selected. The use of glass is because of its inherent property of producing greenhouse
effect inside the still. Glass transmits over 90% of incident radiation in the visible range.
5. INSULATION: Thermocol is used as insulator to provide thermal resistance to the
heat transfer that takes place from the system to the surrounding.
6. SEALANT: M seal and putty is used as sealant to make the distiller leak proof and air
tight. UV Glue is used to join Metal to Glass. Silicon Glue is used to join Glass to Glass.
7. SUPPLY AND DELIVERY SYSTEM: Three holes are made in the basin, one
for supply and two for delivery.
8. TABLE: Pine wood table is used to support whole setup. Pine wood has good surface
finish. Base of Ply wood is used because of its good strength.
9. SQUARE BOX: Iron Square Box is used to hold side (threaded) stand.
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10. REFLECTOR: Reflecting Mirror is used with one side silver coated and is supported
by ply wood to prevent its breakage.
11. TEMPERATURE SENSOR: LM35 Temp Sensor along with its complimentary
components is used. LCD reflecting temperature in °C.
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HOW TO INCRESE EFFICIENCY OF SOLAR STILL
We have increased the efficiency of solar still through following ways:-
• Double slope glass cover
• Top reflectors
• Bottom reflectors
• Insulation
• Black liner
• Sealant
DOUBLE SLOPE GLASS COVER
Double Glass Cover is used so there is no requirement of rotating set up as per sun’s location all
the time, as in case of Single Slope stills.
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INSULATION
Thermocol insulation is provided on all four sides of Basin in order to prevent Heat losses from
system to surrounding.
PROPERTIES OF THERMOCOL
Thermocol is a commercial name like Coca-Cola. In 1951 the researchers of a German company
named BASF successfully restructured chemical bonding of polystyrene (a synthetic petroleum
product) molecules and developed a substance named stretch polystyrene. This substance was
named Thermocol, which nowadays is manufactured through a simple process. Thermoplastic
granules are expanded through application of steam and air. Expanded granules become much
larger in size but remain very light.
Thermocol is a good resister of cold and heat but since it is a petroleum product it dissolves in
any solvent of petroleum.
As a thermoplastic polymer, polystyrene is in a solid (glassy) state at room temperature but flows
if heated above about 100 °C, its glass transition temperature. It becomes rigid again when
cooled. This temperature behavior is exploited for extrusion, and also for molding and vacuum
forming, since it can be cast into molds with fine detail.
It is very slow to biodegrade and therefore a focus of controversy, since it is often abundant as a
form of litter in the outdoor environment, particularly along shores and waterways especially in
its foam form.
(STRUCTURE OF THERMOCOL)
(I.U.P.A.C. NAME -: Poly1-phenylethylene)
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BLACK LINER
The bottom of Basin is painted Black in order to absorb maximum radiation. Black paint at the
bottom of the basin acts as the black body and absorb maximum heat.
A black body is an idealized physical body that absorbs all incident electromagnetic radiation,
regardless of frequency or angle of incidence.
A black body in thermal equilibrium (that is, at a constant temperature) emits electromagnetic
radiation called black-body radiation. The radiation is emitted according to Planck's law,
meaning that it has a spectrum that is determined by the temperature alone (see figure at right),
not by the body's shape or composition.
A black body in thermal equilibrium has two notable properties:
It is an ideal emitter: it emits as much or more energy at every frequency than any other body at
the same temperature.
It is a diffuse emitter: the energy is radiated isotropically, independent of direction
An approximate realization of a black surface is a hole in the wall of a large enclosure (see
below). Any light entering the hole is reflected indefinitely or absorbed inside and is unlikely to
re-emerge, making the hole a nearly perfect absorber.
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PRINCIPLE OF BLACK BODY
Black body works on Kirchhoff’s law-:
Kirchhoff in 1860 introduced the theoretical concept of a perfect black body with a completely
absorbing surface layer of infinitely small thickness, but Planck noted some severe restrictions
upon this idea. Planck noted three requirements upon a black body: the body must
(i) Allow radiation to enter but not reflect;
(ii) Possess a minimum thickness adequate to absorb the incident radiation and prevent its re-
emission;
(iii) Satisfy severe limitations upon scattering to prevent radiation from entering and bouncing
back out. As a consequence, Kirchhoff's perfect black bodies that absorb all the radiation that
falls on them, cannot be realized in an infinitely thin surface layer, and impose conditions upon
scattering of the light within the black body that are difficult to satisfy.
SEALANT
A sealant may be viscous material that has little or no flow characteristics and stay where they
are applied or thin and runny so as to allow it to penetrate the substrate by means of capillary
action. Anaerobic acrylic sealants generally referred to as impregnates are the most desirable as
they are required to cure in the absence of air, unlike surface sealants that require air as part of
the cure mechanism that changes state to become solid, once applied, and is used to prevent the
penetration of air, gas, noise, dust, fire, smoke or liquid from one location through a barrier into
another. Typically, sealants are used to close small openings that are difficult to shut with other
materials, such as concrete, drywall, etc. Desirable properties of sealants include insolubility,
corrosion resistance, and adhesion.
Uses of sealants vary widely and sealants are used in many industries, for example, construction,
automotive and aerospace industries.
Application of sealant-:
1-: It fills a gap between two or more substrates
2-: It forms a barrier through the physical properties of the sealant itself and by adhesion to the
substrate.
3-: It maintains sealing properties for the expected lifetime, service conditions and environments.
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Sealants used in Solar Still-
M-Seal is used to make Basin and Glass Cover leak proof.
UV Glue is used to join Metal to Glass and Metal to Metal.
Silicon Glue is used to join Glass to Glass.
UV GLUE SILICON GLUE
M-SEAL
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REFLECTORS
Top and Bottom Reflectors are used so that more of the solar radiations are
allowed to fall on the glass cover. Concave type Reflecting mirrors were used as
top and bottom reflectors. Hence more heat energy would be supplied to the basin
water, which will help in conducting fast evaporation. Hence increasing efficiency
of Solar Still.
BOTTOM REFLECTORS
TOP REFLECTORS
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AUXILLARY DEVICE
TEMPERATURE SENSOR
LM 35 Temperature sensor along with its complimentary components is used. It is
operated by a 6V battery. LCD of the sensor reflects temperature of following
areas in °C:-
• Temperature of incoming brackish water.
• Temperature of outgoing potable water.
• Temperature at the top of glass cover.
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DIMENSIONS OF SOLAR STILL USED
S.No. Parameters Double Slope
1. Area of Basin 0.90x0.45 m2
2. Height of Basin 0.1 m
3. Area of Glass 0.90x0.52 m2
4. Thickness of Glass Cover 0.004m
5. Angle of Glass 25°
6. Thickness of Insulation 0.01 m
7. Height of Still from Ground 0.20 m
PERFORMANCE ANALYSIS
Basin is filled with 10 liters of Brackish Water and then performance of our Solar
Still was checked. The result is tabulated below:-
TIME QUANTITY OF OUTPUT WATER (ml)
0800-1000 Hours 350
1000-1200 Hours 550
1200-1400 Hours 800
1400-1600 Hours 700
1600-1800 Hours 400
Total Quantity of Potable water achieved= 2.8 liters.
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WATER PURIFIERS
History of drinking water filtration
During the 19th and 20th centuries, water filters for domestic water production were generally
divided into slow sand filters and rapid sand filters (also called mechanical filters and American
filters). While there were many small-scale water filtration systems prior to 1800, Paisley,
Scotland is generally acknowledged as the first city to receive filtered water for an entire town.
The Paisley filter began operation in 1804 and was an early type of slow sand filter. Throughout
the 1800s, hundreds of slow sand filters were constructed in the UK and on the European
continent. An intermittent slow sand filter was constructed and operated at Lawrence,
Massachusetts in 1893 due to continuing typhoid fever epidemics caused by sewage
contamination of the water supply.
The first continuously operating slow sand filter was designed by Allen Hazen for the city of
Albany, New York in 1897.
The most comprehensive history of water filtration was published by Moses N. Baker in 1948
and reprinted in 1981.
In the 1800s, mechanical filtration was an industrial process that depended on the addition of
Aluminium sulphate prior to the filtration process. The filtration rate for mechanical filtration
was typically more than 60 times faster than slow sand filters, thus requiring significantly less
land area. The first modern mechanical filtration plant in the U.S. was built at Little Falls, New
Jersey for the East Jersey Water Company. George W. Fuller designed and supervised the
construction of the plant which went into operation in 1902.
In 1924, John R. Baylis developed a fixed grid backwash assist system which consisted of pipes
with nozzles that injected jets of water into the filter material during expansion.
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TYPES OF FILTERS
Water treatment plant filters
Media Filters Screen Filters, Disk Filters, Slow Sand Filter Beds, Rapid Sand Filters and Cloth
Filters.
Point-of-use filters for home use include granular-activated carbon filters (GAC) used for