“SOLAR PHOTOVOTAIC SYSTEM“ Practical Training Report Submitted For the award of the degree of Polyte ch nic In Department of Electrical Engineering Board of Technical Education Rajasthan, Jodhpur Submitted To:- Guided By:- Submitted By:- Mr. VIRENDRA SWAMI Mr. VIRENDER SWAMI MAYANK PATEL (EE2014016/210) DEPARTMENT OF ELECTRICAL ENGINEERING Maharishi Arvind College of Engineering and Research center, Sirsi Road, Jaipur College of Engineering and Research Centre
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“SOLAR PHOTOVOTAIC SYSTEM“ Practical Training Report
Submitted
For the award of the degree of
Polytechnic
In Department of Electrical Engineering
Board of Technical Education Rajasthan, Jodhpur
Submitted To:- Guided By:- Submitted By:-
Mr. VIRENDRA SWAMI Mr. VIRENDER SWAMI MAYANK PATEL
(EE2014016/210)
DEPARTMENT OF ELECTRICAL ENGINEERING
Maharishi Arvind College of Engineering and Research center, Sirsi Road, Jaipur
College of Engineering and Research Centre
OCTOBER, 2016
ACKNOWLEDGEMENT
Words cannot suffice to even being to show the gratitude we owe to the people who guided
me in this Practical Training Seminar.
First of all I would like to thank my supervisor “MR. VIRENDRA SWAMI” Department of
Electrical Engineering, Maharishi Arvind College of Engineering and Research Center,
Jaipur Of whom I am highly indebted for their valuable technical guidance and moral
support during the practical training seminar. This seminar could not have been possible
without their generous help invaluable suggestions, initiative & keep interest in this
seminar.
I would also like to thank “MR. R.PANNEERSELVEM” principle director MSME-Technology
Development Centre, Agra. For there support in practical training held in Jaipur.
Mayank Patel
(EE2014016/210)
CONTENT
I. Overview of Renewable Energy
II. Schematic block diagram of SPV system
III. Basics of SPV Arrays
IV. Benefits of SPV Systems
V. Arrays in parallel
VI. Arrays in series
VII. Batteries
VIII. Inverters
IX. Controllers
X. Color code of wires used in PV systems
XI. Basics of system Sizing
XII. Solar lanterns
XIII. SPV home lightning system
XIV. SPV street lightning system
XV. conclusion
OVERVIEW OF RENEWABLE ENERGY
Global solar installations will reach 64.7 GW in 2016. A clean energy communications and research firm based in Texas. “ The top three countries will be CHINA, U.S., AND JAPAN and they will account for two thirds of the global markets”.
Although China is expected to continue leading the global PV market the U.S. will show the most robust growth in 2016. Due to the anticipation of the federal Investment Tax Credit (ITC) expiration. Which developers and EPC has already factored in to their business plans for 2016, prior to the five year extension received at the end of 2015.
In 2016, The U.S. is set to overtake Japan as the second largest solar market, exceeding the much anticipated 10 GW mark. Another notable shift will see India move up to the no. 4 position. Pushing down the former European leaders, U.K. and Germany
BASICS OF SPV ARRAYS
INTRODUCTION:-
“PHOTOVOLTAIC” refers to the creation of voltage from light and is often abbreviated as
just “PV”. A more common term for photovoltaic cell is “solar cell”, although the cell work
with any kind of light and not just sun light.
Solar cell is a converter. It changes light energy into electrical energy. A does not store any energy. So, when the source of light (typically the sun) is removed, there is no electrical current from the cell. The conversion process occurs instantly whenever there is the light falling on the surface of the cell. The output of the cell is proportional to the input light, the more light the greater electrical output.
MATERIALS USED FOR SOLAR CELLS
There are many materials used to make Solar cells, but the most common is the Silicon. Silicon is second most abundant Element in the earth’s crust it is therefore Non-toxic and safe. This is the same silicon That is used to make computer chips! Some Of the processing steps involved in making Solar cell are same as making computer
SOLAR CELL
People often says solar cells work by “magic”
because there is nothing moving, the result is
instantaneous, and no fuel is apparently needed!
The basic process by which solar cells convert
sunlight into electricity can seem “magical”, but
actually it is simple!
Chips.
PRINCIPLE OF ELECTRICITY GENERATION
When light shines on the solar cell the energy of the light actually penetrates into the solar
cells, and on the random basis, “knocks” negatively charged electrons loose from their
silicon atoms. To understand this, you can think of light as being made of billions of energy
particles called “photons”. The incoming photon acts much like billiard balls, only they are
made of pure energy! When they collide with an atom, the whole atom is energized, and an
electron Is ejected or ionized from the atom.
The freed electron now has extra potential energy, and this is what we call “voltage or
electrical pressure”, but the problem how to get the freed electron out of the solar cell, this
is accomplished by creating an internal electrostatic field near the front surface of cell
during manufacturing.
ELECTRIC CURRENT IS SIMILLAR TO WATER FLOW
It is often help full to give analogy to water flow- ing. You imagine that a water pump connected to a circuit of pipes that are already full of water. The pipe circuit also include some sort of load like a water wheel so, when the pump is turned on, water flows almost simultaneously thro ughout the while system. As a result, the water flows on to the load like the water wheel, where is pressure and flow allow useful work to be done. All the water is then captured and flows again through pipes back to the pump. The pump continues to push new water to the loads through the pipes. The pump is the solar cell, the pipes are the wire connecting the cell to an electrical load and
back to the cell, and the water in the pipes is like the electron already present in the wire.
SILICON PHOTOVOLTAIC CELL TYPE
Single Crystal Silicon
Polycrystalline Silicon (Multi crystal silicon)
Ribbon Silicon
Amorphous Silicon (thin film silicon)
The solar cell never “runs out” of
electrons. It only needs continuous
input of “fuel” in the form of light
energy to keep running .
• Most photovoltaic cells are single crystal types.
• The cells have uniform colour usually blue or black.
• Silicon rocks are melted and then slowly regrown.
• The back of the cell is covered by a full grid of printed metal.
SINGLE CRYSTAL SILICON
• This is also known as "multi-cryatal silicon".
• These cells are manufactured and operated in a similar manner.
• In this liquid silicon is allowed to cool into a block.
• This usually results in slightly lower efficiency.
POLYCERSTALLINE SILICON
• These cells operate in the same way that of first two.
• Liquid silicon is slowly off and cools in to a flat thin shape.
• and is further scribed and broken in to rectangular dells
RIBBON SILICON
• These are also known as "thin film silicon".
• Amorphous silicon has no distinct cryatal sturucture.
• It is some times abbriviated "aSi".
• They are variety of colours.
AMORPHOUS SILICON
CELL, MODULE, PANEL AND ARRAY
It is important, that you should be clear on the difference between these terms, especially between “module” and “panel”. A cell is basic building block of a manufacturer of solar modules. The fundamental physics of the material used determines the voltage of a cell and the size determin e the current. This is the smallest unit in solar PV system. A module is really a basic building for real world remote power system. It is the collections of cells interconnected by usually that wire, and includes encapsulations to protect the cells and interconnecting wire from corrosion and impact. It usually includes a frame to allow easy mountings. A panel is a collection of modules physically and electrically grouped together on a structure. This would be a building block for larger power systems. Usually the modules are wired together on the panel to give the final system voltage and the panels are wired together through field junction boxes and then on to the system controls and batteries. An array is a full collection of all solar photovoltaic generators. Sometimes an array is so larger that is grouped in to SUBARRAYS for easier installations and power management. An array can be small as one module and as large as 1,00,000 modules.
BENEFITS OF SPV SYSTEMS
KEY BENEFITS OF SPV SYSTEMS
Energy independence. “Fuel” is already delivered free everywhere. Minimum maintenance. Maximum reliability. Generate the power where you need it. Easy expandable.
ENERGY INDEPENDENCE One of the most attractive benefits you get out of SPV systems is that “energy independence” i.e. the ability to create your own electrical power, independent of fossil fuel supplies or utility connections. FUEL IS ALREADY DELIVERED AND EXISTS EVERYWHERE In a sense, you do need sunlight as a fuel, but that is already delivered free all over the planet’s surface other conventional generation methods require access to a site for fuel deliveries. This may limit the choice of suitable sites. MINIMUM MAINTENANCE Solar systems typically require very minimum maintenance because there are a very few moving parts. Compared to diesel powered systems or any other renewable sources such as wind generators or hydro generators. They also requires costly repairs or regular maintenance of moving parts. MAXIMUM RELIABILITY This perhaps the primary advantage what you get out of SPV when compared to any other form of electrical power generation because there are typically few or no moving parts, the ultimate reliability of PV power system in the real world is quite high.
GENERATE THE POWER WHERE YOU NEED IT You can think differentially about SPV systems for your applications. You need not always have to consider a central large generator for all your current demand. You can generate the power at various sites, such as at each classroom or each house. EASILY EXPANDABLE As you know that PV power generators are modular by design. So, you can add more power to an existing array easily. You can add old modules to the new once with out any penalty you can purchase and install any time to meet your current needs. And as demand grows you can add more modules later.
ARRAYS IN PARALLES
When wiring solar panels in parallel, the amperage (current) is additive,
but the voltage remains the same.
E.g. If you had 3 solar panels in parallel and each was rated at 6 volts and 3
amps, the entire array would be 6 volts and 9 amps.
The connection is very easy, just connect positive terminal of one panel to the
positive terminal of the other and negative terminal of one panel to the
negative terminal of second panel.
This connection of arrays is used to increase the current rating.
ARRAYS IN SERIES
When wiring solar panels in series, the voltage is additive, but the current remains the same.
E.g. If you had 3 solar panels in parallel and each was rated at 5v, 7v and 9v volts and 3 amps, the entire array would be 21 volts and 3 amps.
The connection is very easy, just connect positive terminal of one panel to the negative terminal of the other.
This type of connection is used to increase voltage rating.
BATTERIES
The understood component of the SPV systems is batteries. These are of two types
primary and secondary. Primary are non-rechargeable and secondary are rechargeable.
Primary batteries are not used in SPV systems because they cannot be recharged.
Secondary batteries can store and deliver electrical energy, and can also be recharged
by passing a current through it in an opposite direction. Therefore, secondary batteries
are the only option in SPV systems.
PRIMARY FUNCTIONS OF BATTERIES
Energy storage capacity.
Voltage and current stabilization.
ENERGY STORAGE CAPACITY
This is the capacity to store electrical energy when it is produced by the PV array and to
supply energy to electrical load as needed or on demand. A stand a lone PV system has
sufficient battery storage capacity to operate the electrical loads directly from the battery.
VOLTAGE AND CURRENT STABILIZATION
This is the ability to supply power to electrical loads at stable voltages and currents, by
acting as a buffer between the PV array and loads, a battery can also stabilize the voltage
and current supply to electrical loads in which the load power requirement oscillates or
varies with respect to time.
BASIC TERMINOLOGY
The cell is the basic electrochemical unit in a battery, consisting of a set of positive and
negative plates divided by separators immersed in an electrolyte solution and enclosed in a
case. In a typical lead acid battery each has nominal voltage about 2.1 volts so there are six
series of cell in a nominal 12V battery.
The electrolyte is a conducting medium which allows the flow of current through ionic
transfer or the transfer of electrons between the plates in the battery. In a lead acid battery
the electrolyte is a diluted sulphuric acid solution, either in liquid form, gelled, or in glass
mats.
The grid (in a battery) is typically a lead alloy frame work that supports the active material
on the battery plate, which also conducts current
Alloying elements such as antimony and calcium
Are often used to strengthen the lead grids and
Have characteristic effect on battery performance
Such as cycle performance and gassing.
The plate is a grid wire, active material pasted on
It. It is called electrode. There are generally a number of positive and negative plates in
each battery cells, typically connected in parallel at a bus bar ore inter-cell connector at the
top of the plates, it is made by applying a mixture of lead oxide, sulphuric acid, fibers and
water on the grid.
A separator is a porous, insulating divider between the positive and the negative plates in
a battery used to keep the plates from coming into electrical contact and short-cutting and
which also allows the flow of electrolyte and ions between the positive and negative plates
they are made from microporus rubber, plastic or glass-wool mats.
An element is defined as a stack of positive and negative plate groups and separators
assembled together with plate straps interconnecting the positive and negative plates in a
lead acid battery an element will generate nominal 2V.
Terminal posts are the external positive and negative electrical connections to a battery. A
battery is connected in a PV system and to electrical loads at the terminal posts. In a lead
acid battery the posts are generally lead or a lead alloy. Terminal may require p eriodic
cleaning.
Note!
Batteries are designed for different
applications. Do not use a car battery in a
PV system
BATTERY CAPACITY
Battery capacity is a measure of a battery’s ability to store or deliver electrical energy,
commonly expressed in units of ampere-hours. An ampere-hour is equal to the transfer of
one ampere over one hour. For e.g., a battery which delivers 5 amps for 20 hours is said to
have delivered 100 ampere-hour.
The capacity of the battery depends on several constructional factors like the quantity of
active material, the no. and physical dimensions of the plates, and the electrolyte specific
gravity.
Battery capacity also depends on the operational factors like the discharge rate, depth of
discharge, cut-off voltage, temperature and cycle history of the battery.
NOTE! PV systems need deep cycling batteries.
𝑏𝑎𝑡𝑡𝑒𝑟𝑦 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 = 𝑙𝑜𝑎𝑑 (𝑎𝑚𝑝𝑒𝑟𝑒) × 𝑡𝑖𝑚𝑒(ℎ𝑜𝑢𝑟)
INVERTERS
A solar inverter converts the variable (DC) output of PV solar panel in to a utility frequency
(AC) that can be fed in to a commercial electrical grid or used by a local off-grid electrical
network. These are also known as converter or PV inverters.
TYPES OF INVERTERS (50 Hz)
SQUARE WAVE INVERTERS
As the current moves through the primary side of the transformer, the polarity is reversed
100 times each second. As the results, the current emerging from the secondary side is
alternating, going through 50 complete cycles per second. The simplest inverters de little
else beyond this operation. As a consequence the AC output is also very simple. The
direction of current flow through the primary side of the transformer is changed very
rapidly. So, the waveform on the secondary side is “square”.
These type of inverters are least expensive but also least efficient to!
QUASI-SINE WAVE INVERTERS
These type of inverters are named “quasi sine wave” as the output is not a true sine wave
but it only resembles or get closer to sine wave. By adjusting the off time it is possible to
eliminate third harmonics completely. Many variations exist in these type of inverters.
MODULATED PULSE-WIDTH WAVEFORM INVERTERS
Another way to approximate a sine wave uses high switching speed (20KHz). both
directions of DC input to the transformer are turned on and off r apidly in a particular
pattern. the resulting wave forms looks like a picket fence. The width of the “ON” picket
fence gets colder to a peak of a sine wave, the picket gets wider and wider. Output filtering
is used to reconstruct the sinusoidal wave shape.
SINE WAVE INVERTERS
True sine wave inverters can be built, however these are large and expensive. they can be
very inefficient, some times operating at only 30-40%. This will of course mean that the PV
array and battery must be over sized.
Newer solid sine wave inverters are available which operates at efficiencies of about 90%
or better depending on the size of the load. Cost of these types is much above the costs of
less sophisticated inverters.
SYNCHRONOUS INVERTERS
PV systems connected to the utility grid can use synchronous inverters. These are
sometimes called “line-commutated”. These inverters use the wave forms the utility AC
lines as a pattern to convert photovoltaic DC into AC.
CHARGE CONTROLLERS
The charge controllers is the energy manager in stand alone SPV systems, which
ensures that the battery is cycled under the conditions which do not reduce its ability to
deliver its rated capacity over its expected lifeline.
Whenever batteries are included in the system, the additional facility must be built in,
that will protect against overuse, the protection is given by charge controllers.
These are also known as charge regulators.
PRIMARY FUNCTIONS
The primary function of the charge controllers in a stand alone SPV system is to protect
the battery from over-charge or over-discharge. Any system that has any un predictable
loads, user interventions, optimized or undersized battery storage, or any
characteristics that would allow excessive battery over charging or over discharging
required a charge controller, lack of controller may result in shortened battery lifetime
and decrease load availability.
PREVENTION OF BATTERY OVER CHARGING
Current from the array will flow into a battery propositional to the irradiance. Whether
the battery needs charging or not. If the battery is nearly full already, it will be over
charged. The voltage will rise, gassing will begin, electrolyte will be lost, internal
heating will occur and battery life will be reduced. if left uncontrolled, the battery could
loose almost all its electrolyte and be permanently damaged and the loads could not
fails. Charge controllers prevent excessive charging by interrupting the current flow
from the array into the battery.
PREVENTION OF BATTERY OVER DISCHARGING
If you leave the loads ON too long, the battery can be over discharged. The reaction of
lead and lead oxide will proceed too close to the lead grid material and weaken the
bond. This can result in greater resistance and heat generation, accelerating the loss of
life. Some shallow cycling types of batteries are very difficult to recharge once they have
been severely discharged, especially with the slow charge rates typical for remote PV
systems. If batteries are too deeply discharged, the voltage falls below the operating
range of the loads and the load will fail.
Over discharge protection usually consist of a low voltage alarm or a disconnect relay
built into a charge control system or a circuit that operates an external disconnect.
ADDITIONAL FUNCTIONS THAT CAN BE INTEGRATED
Besides controlling the charge of the battery, the charge regulator of full control
centre for most of the system wiring connections.
A small cabin lighting system for example can have the light circuit connected to
the load terminal on the charge regulator.
A fuse for array and battery protection can be included in the regulator.
Larger systems can have circuit breakers for separate load circuits enclosed in
the control center housing.
Array, battery, inverter, and DC load circuit can all be connected within the
housing.
Fusing lightning protection and grounding can also be included as the function
of control center.
PV array
Current
regulator
Battery
Load
Simple series configuration of charge controllers
COLOR CODE OF WIRES USED IN PV SYSTEM
The color coding of wire makes wiring easier and is used to designate its function. It
also minimizes the possibility that incorrect connections will be made. For AC house
wiring in the US, white or grey is always used for neutral or main system grounds. The
hot wires can be black, red, blue, or yellow. Black is the most common, but in cables
with two hot wires, black and red are used.
In PV systems, the NEC (national electrical code) specifies that in a DC circuit the
system grounded conductor be white. There is no convention designating the color of
ungrounded conductors but typically red or black are used. Green or green with yellow
stripes is used for the equipment ground.
Wire AC (below 600 volts) DC (below 600 volts)
Neutral or Ground White or Gray White
Hot (high side) Black, Red, Blue or Yellow Black or Red
Equipment ground or grounding
Green or Green with yellow stripes
Green or Green with yellow stripes
BASICS OF SYSTEM SIZING
You think of the load as being supplied by the energy storing device. Usually the battery
and your PV system as the battery charger now it is essential for you to size the system i.e.
to calculate the number of PV modules and batteries needed. To reliably operate loads
through out a typical year.
ARRAY AND BATTERY SIZING PRINCIPLES
ARRAY SIZING
The solar array is sized to replace the load on a daily basis, based on average weather
conditions. The average days and above average days. so, array and battery must work
together.
The proper approach to array sizing is to calculate the array needed during the worst
season of the year. This will meant that the battery will be fully recharged even during the
worst season, and certainly during all the rest of the year. This will reduce the sulphation
that might occur on the battery plates, and lead to long system operating life and low
maintenance cost over time.
BATTERY SIZING
The battery bank is sized to operate the loads during a long sequence of below average
isolation days. You can think of the battery as being “full of charge” during a below average
day, the array cannot supply all the ampere-hour (Ah) of charge needed to replace what the