Soap Presentation

8/6/2019 Soap Presentation

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Who am I ?


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Consumer perspectiveConsumer perceives Transparent

Soap to be milderSuperior to other soaps

High aesthetic appeal because of

transparency

Novelty

Attractive


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Manufacturers perspective Difficult to Manufacture

Positioned as a premium Commands a premium price

Transparent Soaps command a price

range from USD 2 to USD 19

Immense potential for creativity


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Galaxy Presents SN 900 - Theunique melt & pour transparentbathing bar series


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SN 900 series the uniquenessTransparent soap has a long history dating back to1789 when the first ever transparent soap was

introducedFrom then till date conventional methods producetransparent soap from opaque soap which isdissolved in hot ethanol (grain alcohol), glycerin and

a sugar solution followed by a curing and dryingtime a total of 6 weeks for the entire process

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With our SN900 series , you can make an alcohol-free transparent bathing bar in a 3- stepprocess within 4 hours


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SN 900 series - the product Surfactant based transparent flakesMild formulation with the option of two variants SN937, SN930

Unmatched cost efficiency

No animal source ingredient

Superior fragrance retention at low perfume levels

Lasting Transparency

Fully Biodegradable


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Charge the SN flakes in the vessel with steam jacket systemAnd stabilize the temperature at 70-75C

Stir using a hydrophil type SS stirrer to avoid foam

generation & do add 1 to 1.5% water during melting

Add color & perfume at

70C , Then pour in mold to set for 4 hrs

Cut , stamp & shrinkWrap Or paper wrap

THE SOAP

The Process of soap making ..

I

II

III


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The pot with heating jacket


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Take clean pot.


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Start heating, take material in apot, mix gently & continue


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Add more flakes, while mixing.


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Add more flakes, complete the meltingwith stirring to avoid lumps.


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Add perfume & color & additives ifany. Mix well & allow to stand to de-aerate


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Pour the melt in to moulds.


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Allow to cool & solidify - thetransparent soap block is ready


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Cut the block to required size


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Put the block on the stampingmachine


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Stamp the block


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Shrink wrap the transparent soap


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Transparent soaps, ready for you

Isnt it simple?


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Your queries our answers ..Is there anything like minimum batch size for the process?

You could start off with a lab batch of 1 kg or a commercial

batch of up to tons based on your vessel size , our standardminimum order pack is 30kg

What type of reactor vessel & stirrer do I need to use for

making soap from Galaxys soap flakes?Both vessel & stirrer should be of SS. The stirrer should besuch that no foam is generated & optimum color mixing isachieved in the molten mass. Do keep the reactor closed to

avoid/minimize moisture loss


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Your queries our answers .. Can I directly heat the vessel or do I need to have a

steam jacket system of melting flakes?

You need to use steam jacket system for melting ,oil injacket can also be used but temperature should be around100C

What is the temperature to be maintained for melting SNflakes?

You can maintain temperature in the range of 70-80C

Will there be any moisture loss during heating & do I needto add water externally to avoid transparency loss due tothe same?

Yes , there will be moisture loss during heating & youneed to add 1 to 1.5% of water to compensate moistureloss.


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Your queries our answers ..At what temperature do I need to add color &

perfume?You may add color & perfume at around 70C -75C

Are the flakes compatible with both oil soluble & watersoluble color & perfume?Yes , but do conduct sufficient stability studies at yourend with respect to the particular color/perfume whichyou use

Can herbal/cosmetic ingredients be added to the soap; would it affect the transparency in any way?Yes you can , but here again do conduct sufficientstability studies

How much time does the molten mass take to set priorto cutting & stamping?It takes 4 to 5 hours at room temperature to setcompletely


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Your queries our answers ..

How do I avoid air bubble formation during melting of flakes?

Keep the molten mass without stirring to allow the air bubblesto rise to the top, then pour the molten mass in the mould , air

bubbles will rise to the top. What is the final moisture content in the soap so generated?

The final moisture would be in the range of 17 18%

Can I reuse the chips generated during cutting/stamping?

Yes you can Will the soap give optimal foam in both soft & hard water?

Yes

Will the transparency remain throughout till the soap is

depleted?Yes , to ensure the same the soap is to be kept in perforatedtray after each usage


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Your queries our answers .. Will the soap become mushy after few rinse cycles; do I need to

take any precaution to avoid mushiness?Please keep the soap in a dry soap dish , else it would absorbmoisture & thus become mushy.

Can the soap made from SN flakes be marketed for both bodywash & hair wash?Body wash is preferable , hair wash is not recommended since ithas some soap content & pH is around 9.0

When you say pH controlled skin friendly can we have a final

transparent bar of neutral pH?No , but we do offer Syndet noodles from which you could makeneutral pH opaque soap.

On keeping on the market shelf is the transparency affected byregional temperature variation globally?

No. But do ensure storage temperature is not below 10C 15C & not above 35C-40C.


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Your queries our answers ..

What is the shelf life of the soap made from yourflakes?

One year under proper storage conditions withrespect to temperature & humidity.

What is the ideal packing & is there any specificmethod to be followed for packing?

You may either shrink wrap or use the Butterpaper wrap as is being currently followed universallyfor soaps.


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Unleash your creativity with designs& shapes.


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Creativity is more than just beingdifferent. Making the simplecomplicated is commonplace--making the complicated simple,

awesomely simple--that'screativity.

-- Charles Mingus

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