Top Banner
SMR 150M-1500M 750-354
52

SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Aug 29, 2018

Download

Documents

buihanh
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

SMR 150M-1500M

750-354

Page 2: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

S

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 3: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK TABLE OF CONTENTS

Product Warranty and Guarantee __________________________________________2 Specification Table _____________________________________________________3 General Arrangement Drawings and Dimensional Data _________________________4 Controller Layout _______________________________________________________7 Wiring Diagram ________________________________________________________8 Control Tubing Diagram_________________________________________________10 Softener General Operation______________________________________________11 Softener Flow Diagram _________________________________________________12 Brine Maker Operation__________________________________________________13

INSTALLATIONPiping Installation ____________________________________________________14 Softener Loading_____________________________________________________15 Brine Tank Installation ________________________________________________16 Minimun Salt Adjustment ______________________________________________17 Start Up Instructions __________________________________________________22

OPERATIONSet Day of Regeneration_______________________________________________22 Set Time of Day _____________________________________________________22 Set Time of Regneration _______________________________________________23 Adjusting Cycle Times ________________________________________________24 How the Stager Functions______________________________________________25 Electrical Sequence of the Stager________________________________________26

MAINTENANCEReplacement Valve Table______________________________________________27 Diaphragm Valve Repair Kits ___________________________________________28 Brine Assemblies ____________________________________________________29 Replacement Parts ___________________________________________________32 Troubleshooting Guides _______________________________________________45

SMR 150M-1500M TIMECLOCK

Page 4: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

COMMERCIAL AND INDUSTRIAL PRODUCT WARRANTY Manufacture warrants all commercial and industrial water treatment products manufactured and/or distributed by it to be free from defects in materials and workmanship for a period of one (1) year from the date of shipment. If within that period any products shall be proven to the manufacture's satisfaction to be defective, those products will be replaced, or the price refunded at manufacture's option.

Manufacture's obligations or nonperformance, defective, or any damage caused by its products or their use, and buyer’s exclusive remedy therefore, shall be limited to product replacement or refund and shall be conditioned upon the manufacture's receiving written notice together with a demand for such replacement or refund: The foregoing warranty is exclusive and in lieu of all other expressed implied warranty (except of title) including but not limited to implied warranty of merchantability and fitness for particular purpose. Manufacture's will not be subject to and disclaims the following:

1. Any other obligations or liabilities arising out of breach of contract or out of warranty.

2. Any obligations whatsoever arising from tort claims (including negligence and strict liability) or arising under other theories of law with respect to products sold or services rendered by the manufacture's or any undertakings, acts, or omissions relating thereto.

3. All consequential, incidental, and contingent damages.

Labor charges, change backs or handling charges are excluded from the manufacture's warranty provisions. COMMERCIAL AND INDUSTRIAL WATER SOFTENER GUARANTEE Under normal operating conditions:

1. The softener effluent shall be zero soft as determined by a soap test. 2. The loss of softening resin through attrition during the first three (3) years shall not

exceed 3% per year. 3. The softening resin shall not be washed out of the system during backwash. 4. The color and turbidity of the softener effluent shall not be greater than the incoming

water.

Any mechanical equipment proving defective in workmanship or material within one year after installation or (18) months after shipment, whichever comes first, shall be replaced FOB factory. Page 2

SMR 150M-1500M TIMECLOCK

Page 5: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MO

DEL

Max

Cap

acity

Min

Cap

acity

Valv

e Si

ze

Con

tinuo

us F

low

rate

Peak

Flo

wra

te

Bac

kwas

h &

Fas

t Flu

sh

Brin

e D

raw

& R

inse

Bac

kwas

h &

Fas

t Flu

sh

Brin

e D

raw

& R

inse

Fast

Flu

sh

Size

Gra

vel

Res

in

Free

boar

d

Tank

siz

e

Max

Sal

t Sto

rage

Inje

ctor

Cod

e

Inje

ctor

Siz

e

Salt

Dos

age-

Max

Brin

e Va

lve

Floa

t Hei

ght

Salt

Dos

age-

Min

Brin

e Va

lve

Floa

t Hei

ght

1050

750

900

300

450

600

210

150

BRINE SYSTEMS

EQUIPMENTSYSTEM SIZE FLOWRATE TIMER

SETTINGS SOFTENER

TANK MINMAX

1200

1500

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 6: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

DAT

E

FRAC

.

DRN

.

APP'

D.

DEC

.

DR

AWIN

G N

O.

SCAL

E

FILE

ID

.

SHEE

T

REV.

OF

MR

SIN

GLE

WA

TER

SO

FTEN

ER S

YSTE

MG

ENER

AL

ARR

AN

GEM

ENT

MR

SIN

GLE

TIM

E CL

OCK

1 1

Ant

hony

12/1

0/20

09

REVI

SIO

NS

NO

.BY

REM

ARKS

DAT

E

BRIN

E TA

NK

BT

DIA

MET

ERM

INER

AL T

ANK

MT D

IAM

ETER

INLE

T=__

____

___

OU

TLE

T=

____

___

PIPE

SIZ

ES

INJE

CTO

R=

____

___

DR

AIN

=__

____

____

H=

____

___

MT

=__

____

_

DIM

ENSI

ON

TA

BLE

BT=

____

___

MR

-___

____

____

___

W=

____

___

L=__

____

_

H

AA

BB

CC

DD

L

W

INLE

T30

-100

PSI

G

OU

TLET

BY-P

ASS

VA

LVE

(NO

RM

ALLY

CLO

SED

)

INLE

T IS

OLA

TIO

NVA

LVE

OU

TLET

ISO

LATI

ON

VAL

VE

BRIN

E IN

JEC

TO

RRAW

WA

TER I

NLE

T30

-100

PSI

G

BACK

WA

SH F

LOW

CON

TRO

LLER

DR

AIN

STR

AIN

ER

OPT

ION

AL

WA

TER

ME

TER

NO

TES

: ALL

PIP

ING

, FI

TTIN

GS,

ETC

SH

OW

N W

ITH

DAS

HED

LIN

ESA

RE P

RO

VID

ED B

Y O

THER

S. G

ENER

AL P

LUM

BIN

G C

ON

NEC

TIO

NS

ARE

SHO

WN

FO

RC

LAR

ITY

ON

LY.

MIN

ERA

L TA

NK

S SM

ALL

ER T

HAN

36"

DIA

MET

ER H

AVE

HAN

DH

OLE

S.

OV

ER F

LOW

TO D

RAI

N

TIM

E C

LOCK

CO

NTR

OLL

ER

SMR 150M-1500M TIMECLOCK

Page 4

Page 7: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 8: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

S

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

3434

Page 9: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

CONTROLLER LAYOUT

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 7

Page 10: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INTERCONNECTING WIRING DIAGRAM

RE

MA

RK

SB

YN

O.

DA

TER

EV

ISIO

NS

DA

TE

FRA

C.

DR

N.

AP

P'D

.±D

EC

DR

AW

ING

NO

.

SC

ALE

FILE

ID.

SH

EE

T

RE

V.

OF

VA

LVE

NE

ST

SO

FTE

NE

RS

TAN

DA

RD

INTE

RC

ON

NE

CTI

ING

WIR

ING

DIA

GR

AM

SIN

GLE

SO

FTE

NE

R W

ITH

TC

INIT

WIR

ING

MR

TC

SG

BC

D

12-1

3-94

NTS

11

B10

8100

11

110

-1-0

0JE

TA

DD

ED

SW

ITC

H D

ES

GN

AT.

, CO

NTR

OLL

ER

WA

S B

1048

001

STAG

ER C

ON

TRO

LLER

MAR

LO P

/N B

1046

101

LOG

IC D

IAG

RA

M

L1

120V

60H

Z 1P

H

BLA

CK

OR

AN

GE

RE

D

YE

LLO

W

PU

RP

LE

5 AM

P FU

SE

1

NO

NC TH

S

1

NO

NC TP

S

SH

SNO

NC

R

SP

SNC

NO

BLA

CK

MTR

MTR

INTE

RC

ON

NEC

TIN

G W

IRIN

G

L2L1

L2

NO

TE:

CIR

CU

IT D

ISC

ON

NEC

T AN

D

5 AM

P FU

SE A

RE

BY O

THER

S

TIM

ER

MO

TOR

STA

GE

R M

OTO

R

RE

GE

NE

RA

TIO

NP

ILO

T LI

GH

T

2

WH

ITE 2

STAG

ER C

ON

TRO

LLER

MAR

LO P

/N B

1046

101

1 2

2

MR 150-1500 TIMECLOCSMR 150M-1500M TIMECLOCK

Page 8

Page 11: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INTERCONNECTING WIRING DIAGRAM

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 9

Page 12: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 10

Page 13: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

WATER SOFTENER GENERAL OPERATION

REGENERATION

HOW THE STAGER FUNCTIONS

Note:

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 11

Page 14: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

FLOW DIAGRAMS

MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 12

Page 15: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

BRINE MAKER OPERATION

The brine-maker is an automatic brining system, which is easily adjusted to provide maximum operating efficiency of your water softener. It is a combination salt storage and brine-measuring tank complete with an automatic valve.

The brine-maker consists of:

1. An automatic brine valve which is housed in a closed tube or “well”.

2. Salt Platform -a) SMR Models 150-1050 - A brine tank with

a platform dividing it into two sections.b) SMR Models 1200-1500 - A brine tank with

a saturator and gravel fill.

After each regeneration, water flows from the brine valve and into the brine tank.When the water level rises the float begins to rise until it closes the automatic valve. Salt stored in the tank slowly dissolves to form concentrated brine.

As brine is formed, the liquid volume increases and the level rises in the salt. The resulting level maybe 2 to 10 inches above the float depending on the amount of salt used for regeneration.

During regeneration, the brine injector creates suction, which opens the brine valve and draws into the softener tank. When the float falls to the lower limit (set by the stop collar) the automatic valve seats and prevents air from entering the system. After the slow rinse step is complete the process repeats itself.

TO INJECTOR

OVERFLOW(PIPE TO DRAIN)

FLOAT

BRINE VALVE

LIQUID BRINE

DRY SALTSTORAGE

SALT SHELF

BRINE WELL

SMR 150-1050 BRINE TANK

MS R 1200-1500 BRINE TANK

NOITALLATSNI MR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 13

Page 16: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 14

Page 17: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 15

Page 18: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 16

Page 19: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 17

Page 20: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Specification Table not

Specification Table

BRINE TANK INSTALLATION

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 18

Page 21: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Service Position Time of Day

START-UP INSTRUCTIONS

Before proceeding to start-up:

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 19

Page 22: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 20

Page 23: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Slowly

not

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 21

Page 24: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

TIME / DAY CLOCK

How to set days on which Water Conditioner is to regenerate:

How to set the time of day:

How to manually regenerate your Water Conditioner at any time:

INSTALLATIONMR 150-1500 TIMECLOCK SMR 150M-1500M TIMECLOCK

Page 22

Page 25: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

How to adjust Regeneration Time:

MR 150-1500 TIMECLOCK OPERATIONSMR 150M-1500M TIMECLOCK

Page 23

Page 26: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

HOW TO SET THE REGENERATION CYCLE PROGRAM TIMER

Important:

MR 150-1500 TIMECLOCK OPERATIONSMR 150M-1500M TIMECLOCK

Page 24

Page 27: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

HOW THE STAGER CONTROLLER FUNCTIONS

Service Position Indicator Time of Day

MR 150-1500 TIMECLOCK OPERATIONSMR 150M-1500M TIMECLOCK

Page 25

Page 28: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

ELECTRICAL SEQUENCE of the STAGER

MR 150-1500 TIMECLOCK OPERATIONSMR 150M-1500M TIMECLOCK

Page 26

Page 29: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 27

SMR

Page 30: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 28

Page 31: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

S

S

S

S

Item Number Part Number Item Description

SMR 150-210

SMR 300

SMR 450

-SMR 150

-SMR 210

-SMR 300-450

BRINE SYSTEM FOR MR150-450

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 29

BRINE SYSTEM FOR SMR 150-450

Page 32: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

S

S

S

S

BRINE SYSTEM FOR MR 600-1050

Item Number Part Number Item Description

– SMR 600–750

SMR 900

SMR 1050

– SMR 600–750

– SMR 900

– SMR 1050

SMR 600–750

– SMR 900

– SMR 1050

– SMR 600–750

– SMR 900

– SMR 1050

SMR 600,750,1050

SMR 900

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 30

BRINE SYSTEM FOR SMR 600-1050

Page 33: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

HC 12 50

- MHC 1200

- MHC 1500

Models Part Number BD Distance A2123002 A2123004

MHC 1200

MHC 1500

Gravel

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 31

Page 34: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Motor

Microswitches (2 Shown)

Cam Assembly

Pilot Control Assembly

CAM ASSEMBLIESB1108008-CB1108006-C B1108006-CB1108009-C B1108012-C

Used on Stager Assembly No.

A2155096

Used on Stager As-sembly No. A2155095

Used on Stager As-sembly No.

B1045011-C

Used on Stager Assembly No.

A2155094

Used on Stager As-sembly No.

B1045017-C

PilotControlDetail

* Reuse (existing) Stem

5 - Seal t

4 - Washer t

3 - Spring t

2 - Stem Plate t

1 - Gasket t

*A2096032Stem Detail

Stager Replacement Parts

COMPLETE STAGER ASSEMBLY

Description Microswitch(Quantity)

Application PartNumber

4 - Position Stager w/Homing Switch 2 Timeclock, MF Econominder, MQ, MB, Mechani-cal Reset - 120 Volt

A2155096

4-Position Stager w/Homing & Aux Switch 3 MA 480, MB Electronic Reset - 120 Volt B1045011-CAlternator Stager 1 Alternator Controllers - 120 Volt A2155095

4 - Position Stager w/Homing Switch 2 24 Volt MX Controller A21550944-Position Stager w/Homing & Aux Switch 3 24 Volt MX Controller B1045017-C

NOTE: Contact factory for other voltages.

MOTORS / MICROSWITCHES

Description Part NumberMotor, Stager, 120 VAC A2085053Motor, Stager, 24 VAC A2085052

Motor, Stager, 230 VAC A2085054Microswitch, Stager A2154001

*t

PILOT CONTROL ASSEMBLY

Description Part NumberPilot Control Assembly A2089050Pilot Internal Parts Kit (Items 1 - 5) A2089049* Replacement stem not available. Order pilot control assembly (A2089050).

Page 32

SMR 150M-1500M TIMECLOCKSTAGER REPLACEMENT PARTS

Page 35: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

INCLUDES

1. PVC upper internal distributor.2. PVC lower internal distributor.3. Gravel subfill.4. Manhole access in upper head of 36” - 42” diameter vessels.

TANK LINING NOTES

Galvanizing - GALVANIZED TANKS ARE NO LONGER AVAILABLE.

Epoxy Lining - Epoxy and polymaid type resins applied to a sand blasted surface. Sprayed application to a dry film thickness of 8-10 mils. Exterior is Safety Blue finish.

Size: 20" - 30" Dia.Construction: Non-Code

Pressure Rating: 100 PSI Working PressureTemperature Rating: 120°F Max.

Service Outlet

Gravel Subfill

PVC Upper DistributorService Inlet

PVC LowerDistributor

Handhole

Handhole

Steel Replacement Pressure Vessels

Pipe Size GravelQuantity

Tank Size Diam-eter x Sideshell

Part NumberEpoxy Lined

1"

100 lbs. 20 x 54

B24720241-1/4" B1031002B1-1/2" B1031003B

2" B1031004B1-1/4"

200 lbs. 24 x 54

B1031005B1-1/2" B1031006B

2" B1031007B2-1/2" B1031008B1-1/2"

300 lbs 30 x 54

B1031009B2" B1031010B

2-1/2" B1031011B3" B1031012B

1-1/2"

300 lbs 30 x 60

B1031013B2" B1031014B

2-1/2" B1031015B3" B1031016B

NOTE: Contact factory for current pricing on ASME option.

Page 33

SMR 150M-1500M TIMECLOCKSTEEL REPLACEMENT PRESSURE VESSELS

Page 36: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Size: 36" - 48" Dia.Construction: Non-Code

Pressure Rating: 100 PSI Working PressureTemperature Rating: 120°F Max.

Service Outlet

Gravel Subfill

PVC Upper Distributor

Manhole

Service Inlet

PVC LowerDistributor

INCLUDES

1. PVC upper internal distributor.2. PVC lower internal distributor.3. Gravel subfill.4. Manhole access in upper head of 36" - 42" diameter vessels.

Steel Replacement Pressure Vessels

TANK LINING NOTES

Galvanizing - GALVANIZED TANKS ARE NO LONGER AVAILABLE.

Epoxy Lining - Epoxy and polymaid type resins applied to a sand blasted surface. Sprayed application to a dry film thickness of 8-10 mils. Exterior is Safety Blue finish.

Pipe Size GravelQuantity

Tank Size Diameter x Sideshell

Part NumberEpoxy Lined

1-1/2"

400 lbs. 36 x 60

B1031017B2" B1031018B

2-1/2" B1031019B3" B1031020B

1-1/2"

400 lbs. 36 x 72

B1031021B2" B1031022B

2-1/2" B1031023B3" B1031024B2"

600 lbs.42 x 60

B1031025B2-1/2" B1031026B

3" B1031027B2"

600 lbs. 42 x 72B1031028B

2-1/2" B1031029B3" B1031030B2” 700 lbs. 48 x 72 B1031033B

NOTE: Contact factory for current pricing on ASME option.

Page 34

SMR 150M-1500M TIMECLOCKSTEEL REPLACEMENT PRESSURE VESSELS

Page 37: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Radial ArmsHub

Basket StrainerRiser Nipple

Lower Service Connection on Existing Tank

Plastic Basket Strainer 3/4" MPT Connection

Part Number A2048045

316 Stainless Steel Basket Strainer 3/4" MPT Connection

Part Number A2439001

COMPLETE PVC LOWER DISTRIBUTOR INCLUDES1. PVC hub and riser nipple.2. PVC radial arms.3. Fine slotted Plastic ABS basket strainers.

COMPLETE 304 STAINLESS STEEL LOWER DISTRIBUTOR INCLUDES1. Stainless Steel hub and riser nipple.2. Stainless Steel radial arms.3. Fine slotted Stainless Steel basket strainers.

PLEASE NOTE316 Stainless Steel Lower Internal Distrubutor Systems are available. Please contact factory for pricing.

Lower Internal Distribution Systems For Steel Tanks

ServicePipe Size

Number of Strainers

Tank Diameter Part NumberPVC

Part Number304 Stainless

Steel1-1/4" 4

20”B1006010 B1006028

1-1/2" 6 B1006011 B10060292" 8 B1006012 B1006030

1-1/4" 4

24”

B1006013 B10060311-1/2" 6 B1006014 B1006032

2" 8 B1006015 B10060332-1/2" 12 B1006016 B10060341-1/2" 6

30”

B1006017 B10060352" 8 B1006018 B1006036

2-1/2" 12 B1006019 B10060373" 16 B1006020 B1006038

1-1/2" 6

36”

B1006021 B10060392" 8 B1006022 B1006040

2-1/2" 12 B1006023 B10060413" 16 B1006024 B10060422" 8

42”B1006025 B1006043

2-1/2" 12 B1006026 B10060443" 16 B1006027 B1006045

Page 35

SMR 150M-1500M TIMECLOCKLOWER INTERNAL DISTRIBUTION SYSTEMS

Page 38: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

1/4” FPT

1/4” MPT

1/4” FPT

PRESSURE GAUGE/SAMPLE COCK PACKAGE

Face Piping Accessories

Y-STRAINERS - BRASS

STRAINERS - PLASTIC

AIR REGULATOR ASSEMBLY

CLIPPARD VALVE

MPT

Description Part NumberPVC Fittings B1038009

Galvanized Fittings B1038016304 Stainless Steel Fittings B1038021

0-100 PSI Pressure Guage Only A2141037

NOTE: Used to monitor the operating pressure on inlet or outlet and to obtain water samples from water treatment equipment piping.

Description Part NumberPlastic Fittings B1038024

Galvanized Fittings B1038023Strainer Only A2472028

NOTE: Used for air or water pilot operated systems.

Description Part NumberAir Regulator Assembly B1038013

Air Regulator Only A2141011Mounting Bracket A2328028

NOTE: Used for air pilot operated systems.

Description Part Number Assembly Part NumberBrass Y-Strainer A2472030 B1038017

Description Part NumberClippard Valve w/ Fittings B1123006

Clippard Valve A2221006

Page 36

SMR 150M-1500M TIMECLOCKFACE PIPING ACCESSORIES

Page 39: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Features - High impact styrene construction. - Slots on one end.

Features - Press fit without the need for solvents or glues.

UNIVERSAL BRINE VALVE ASSEMBLY

BRINEWELLS

BRINEWELL CAPS

Part Number B1042004

Features

HIGH FLOW UNIVERSAL BRINE VALVE ASSEMBLY

Part Number B1042014

BRINE VALVE ONLY

Part Number A2005001

BRINE VALVE ONLY - HIGH FLOW

Part Number A2005012

- 3/4" FPT connection.- Fits in 5" Dia. brinewell.- Fully adjustable float height for precise volumetric refill control- Integral air check.- Up to 10 GPM draw rate.- All plastic construction.

Includes - 48" lg. riser pipe completewith male adapter and elbow (riser pipeis cut to fit existing brine tank in field andmale adapter is glued onto end by installer).

Universal Brinemaker Replacement Parts

Size Part Number 4" Dia. A2072003 5" Dia. A2072001

Size Part Number 4” Dia. x 36” Lg A2071003

4” Dia. x 46” Lg. A20710045” Dia. x 48” Lg. A20710095” Dia. x 60” Lg A2071002

Page 37

SMR 150M-1500M TIMECLOCKUNIVERSAL BRINEMAKER REPLACEMENT PARTS

Page 40: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

HANDHOLE & MANHOLE CLOSURE ASSEMBLY

HANDHOLE & MANHOLE GASKET

2

4

1

Steel Tank Replacement Parts

No longer available

No longer available

Description Size Part NumberHandhole, Galvanized 4” x 6” A2291001Handhole, Epoxy Lined 4” x 6” A2291002Manhole, Galvanized 11” x 15” A2292002Manhole, Epoxy Lined 11” x 15” A2292002Manhole, Epoxy Lined 12” x 16” A2561002

Manhole, Epoxy Lined w/Gasket 14” x 18” A2561001

Assembly Includes: 1. Lid - Specify galvanized or epoxy lined 2. Yoke 3. Gasket - Shown below. 4. Nut and/or Bolt

NOTE: Provide name of steel tank manufacturer to assure proper assembly is provided

Description Size Part NumberHandhole 4” x 6” A2086004Handhole 6” x 8” A2086012Manhole 11” x 15” A2086005Manhole 12” x 16” A2193014Manhole 14” x 18” A2193013

NOTE: Elastometer seal used between handhole/manhole cover and steel tank flange ring. Maximum temperature - 1400 F

Page 38

SMR 150M-1500M TIMECLOCKSTEEL TANK REPLACEMENT PARTS

Page 41: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

IMPORTANT APPLICATION NOTES:These injectors are designed for operation with water as the operating medium. All applications should be carefully tested both for flow characteristics and compatibility of the motive liquid and educted chemicals to insure desired results. Swelling of the flow control insert in certain liquids will result in loss of flow rate accuracy.

MOTIVE LIQUID

(Water)

EDUCTED FLUID

BLENDED FLUID

* FLEXIBLE FLOW CONTROL ORIFICE AUTOMATICALLY MAINTAINS A CONSTANT LIQUID FLOW REGARDLESS OF VARIATIONS IN INLET WATER PRESSURE.

* CORROSION RESISTANT MATERIALS OF CONSTRUCTION: EDUCTOR BODY: SCHEDULE 80 POLYVINYLCHLORIDE P.V.C. TYPE 1, GRADE 1 FLOW CONTROL INSERT: PRECISION MOLDED BUNA (N)

* WIDE OPERATING PRESSURE RANGE: 30-120 P.S.I.G. MAXIMUM OPERATING TEMPERATURE: 100

* STANDARD MODELS AVAILABLE FROM STOCK. CUSTOM CONFIGURATIONS AVAILABLE ON REQUEST.

°FAHRENHEIT

Fully Automatic Water Jet Injector

PVC INJECTOR BRASS INJECTOR

Pipe Size Tank Diameter Resin VolumeMin. / Max.

Rinse Rate Part NumberBrass Injector

1/2”

12” 1.6/3.1 cu. ft. 0.9 GPM CALL14” 2.1/4.3 cu. ft. 1.2 GPM CALL16” 2.8/5.6 cu. ft. 1.4 GPM CALL18” 3.5/7.1 cu. ft. 2 GPM CALL

3/4”20” 4.4/8.7 cu. ft. 2.5 GPM A212801924” 6.3/12.6 cu. ft. 3.5 GPM A212802230” 9.8/19.6 cu. ft. 5 GPM A2128024

1” 36” 14.1/28.3 cu. ft. 7 GPM A212802142” 19.2/38.5 cu. ft. 10 GPM A2128014

1-1/2”

48” 25.1/50.3 cu. ft. 12 GPM A212800754” 31.8/63.3 cu. ft. 15 GPM A212800760” 39.3/78.5 cu. ft. 20 GPM A212801266” 47/96 cu. ft. 24 GPM A212801272” 56/110 cu. ft. 30 GPM A2128012

Page 39

SMR 150M-1500M TIMECLOCKAUTOMATIC WATER JET INJECTOR

Page 42: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Automatic Flow Controls: Application Information

1. Select your tank diameter.

2. Select your media type and read corresponding flow rate.

3. Take needed flow rate and read part number from bottom chart.

COMPLETE DRAIN LINE ASSEMBLY WITH 1/4” DRAIN ELBOW FOR STAGERS

SUGGESTED BACKWASH RATE (GPM)

TankDiameter

WaterSoftener

CarbonFilter

GreensandFilter

Sand Filter

MultilayerFilter

12” 3.5 8 8 10 1014” 5 10 10 12 1516” 6 15 12 15 2020” 10 17 17 25 3024” 15 25 25 35 4530” 20 40 40 60 7536” 30 60 60 85 10542” 45 80 80 115 15048” 55 100 100 150 18054” 70 130 130 190 24060” 90 160 160 230 30072” 130 270 270 330 420

Size GPM Part Number3/4” 3.5 B10370041” 5 B10370091” 6 B10370101” 8 B10370111” 12 B10370121” 15 B10370141” 17 B10370151” 20 B1037016

1 1/2” 30 B10370242” 45 B10370292” 55 B10370312” 70 B1037034

2 1/2” 90 B10370443 110 B10370533 130 B1037057

NOTE: For flow rates or pipe sizes not listed, contact the factory.

Page 40

SMR 150M-1500M TIMECLOCKAUTOMATIC FLOW CONTROLS: APPLICATION INFORMATION

Page 43: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Automatic Flow Controls: 3/4” - 3” Galvanized Nipple Type

Pipe Size GPM Part Number

3/4”

1.2 A21380012 A2138002

2.4 A21380033.5 A21380045 A21380056 A21380068 A2138007

10 A2138008

1”

5 A21380096 A21381228 A2138011

10 A213811812 A213801315 A213801415 A213801420 A2138114

1-1/4”

10 A213801712 A213801815 A213801917 A213802020 A2138021

1-1/2”

20 A213802225 A213802330 A213802435 A213802540 A2138026

Pipe Size GPM Part Number

2”

35 A2138027

40 A2138028

45 A2138029

50 A2138030

55 A2138031

60 A2138032

65 A2138033

70 A2138034

2-1/2”

45 A2138035

50 A2138036

55 A2138037

60 A2138038

65 A2138039

70 A2138040

75 A2138041

80 A2138042

85 A2138043

90 A2138044

3”

70 A2138045

75 A2138046

80 A2138047

85 A2138048

90 A2138049

95 A2138050

100 A2138051

105 A2138052

110 A2138053

115 A2138054

120 A2138055

125 A2138056

130 A2138057

135 A2138058

140 A2138059

Page 41

SMR 150M-1500M TIMECLOCK3/4”-3” FLOW CONTROLS - GALVANIZED NIPPLE

Page 44: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Automatic Flow Controls: 4” - 6” Galvanized Nipple Type

Pipe Size GPM Part Number

4”

125 A2138060130 A2138061135 A2138062140 A2138063145 A2138064150 A2138065155 A2138066160 A2138067165 A2138068170 A2138169175 A2138070180 A2138071185 A2138072190 A2138073195 A2138074200 A2138175205 A2138076210 A2138077215 A2138078220 A2138079225 A2138080230 A2138081235 A2138082240 A2138083245 A2138084250 A2138085

Pipe Size GPM Part Number

6”

270 A2138086280 A2138087290 A2138088300 A2138089310 A2138090320 A2138091330 A2138092340 A2138093350 A2138094360 A2138195370 A2138096380 A2138097390 A2138098400 A2138099410 A2138100420 A2138101430 A2138102440 A2138103450 A2138104460 A2138105470 A2138106480 A2138107490 A2138108500 A2138109510 A2138110520 A2138111530 A2138112540 A2138113

Page 42

SMR 150M-1500M TIMECLOCK4”-6” FLOW CONTROLS - GALVANIZED NIPPLE

Page 45: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Brass & Plastic Tube Fittings / Plastic Tubing

Male Connector

900 Elbow

Branch Tee

Union Tee

TUBE FITTINGS

Description Size Part NumberBrass

(Nickel Plated)

Part NumberPlastic

1/4T x 1/8MPT A2130001 A21290011/4T x 1/4MPT A2130002 A21290021/4T x 3/8MPT A2130003 A21290093/8T x 1/8MPT A2130004 ---3/8T x 1/4MPT A2130005 ---3/8T x 3/8MPT A2130006 A21290061/4T x 1/8MPT A2130007 A21290071/4T x 1/4MPT A2130008 A21290081/4T x 3/8MPT A2130009 N/A3/8T x 1/8MPT A2130010 A21290103/8T x 1/4MPT A2130011 A21290113/8T x 3/8MPT A2130012 A21290121/4T x 1/8MPT A2130013 A21290131/4T x 1/4MPT A2130014 A21290141/4T x 3/8MPT A2130015 ---3/8T x 1/8MPT A2477005 A21290163/8T x 1/4MPT A2477003 A21290173/8T x 3/8MPT A2130018 A2129018

1/4T A2130019 A21290193/8T A2130020 A21290531/2T --- A2129020

NOTES:1. Tube fittings have push and release tubing connectors.2. Plastic tubing is 100 PSI rated and is black in color.

PLASTIC TUBING

Description Size Part NumberTubing, Control 1/4" O.D. A2165022Tubing, Brine 1/2" O.D. A2165002Tubing, Brine 3/8" O.D. A2165007

Page 43

SMR 150M-1500M TIMECLOCKTUBING & TUBE FITTINGS

Page 46: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

Replacement Media, Resin & Gravel

Media Type Description Lbs. Part Number

CationResin

Resin Cation 52 A2121047Resin Cation 10% 52 A2121049

Resin Cation Fine Mesh 52 A2121048HCR 8% 52 A2121012

Resin Cation 267 52 A2121007Carbon 12x40 Mesh 52 A2122040

Filter Media

Media Birm Regular CF 44 A2122002Media Manganese Greensand CF 55 A2122003Media Corosex (2 Bags = 1 CF) 75 A2122004Media Calcite (2 Bags = 1 CF) 90 A2122005

Media Filter AG CF 25 A2122006Media Filter Sand .35-.45mm CF 100 A2122007

Media Garnet 30-40 Mesh (2 Bags = 1 CF) 140 A2122008Media Anthracite Type C CF 56 A2122009Media Garnet 8-12 (100 lb.) 140 A2122010

Media Filter Sand .45-.55mm CF 100 A2122011

Gravel

Gravel 1/8 x 1/16 Flint #20 CF 100 A2123001Gravel 1/4x1/8 Flint CF 100 A2123002Gravel 1/2x1/4 Flint CF 100 A2123003Gravel 3/4x1/2 Flint CF 100 A2123004

Gravel 1x3/4 CF 100 A2123005

AnionResin

Anion-A-23P Type 1 A2121008Anion ASB-2 45 A2121004

Anion ASB-1 OH Form 44 A2121005Anion ASB-1P Chloride Form 44 A2121022

Anion M-500 OH Form 43.8 A2121028Anion A-33 PUH - Hydroxide A2121046

Anion Type-2 Strong base A2121050Anion SBG-2 Chloride form 42 A2121058

Tannin Removal Macro-T Tannin Removal 46 A21210057

Page 44

SMR 150M-1500M TIMECLOCKREPLACEMENT MEDIA, RESIN & GRAVEL

Page 47: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

-

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 45

Page 48: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

-

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 46

Page 49: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

-

MR 150-1500 TIMECLOCK MAINTENANCESMR 150M-1500M TIMECLOCK

Page 47

Page 50: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

NOTES

SMR 150M-1500M TIMECLOCK

Page 48

Page 51: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed

NOTES

SMR 150M-1500M TIMECLOCK

Page 49

Page 52: SMR 150M-1500M % E - cleaverbrooks.comcleaverbrooks.com/products-and-solutions/water-systems/water... · ed